A glass reactor is a vessel that comes with an agitator and integral heating/cooling system, commonly made of borosilicate glass in sizes ranging from 50ml to 200L.
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A glass reactor is a vessel that comes with an agitator and integral heating/cooling system, commonly made of borosilicate glass in sizes ranging from 50ml to 200L.
Liquids or solids are introduced into the reactor via connections at the top cover, while vapors are discharged through the top and wastes from the bottom. Its main advantages are versatility and visibility, as a single vessel system can carry out a sequence of different operations without breaking containment, which is particularly useful for processing toxic or highly potent compounds.
There are different types of glass reactors available, including glass-lined, hydrothermal synthesis, magnetic stirring, electric heating, and steam reactors. However, the most commonly used is the glass reactor due to its advantages, such as no pollution, high temperature and corrosion resistance, hygiene, and fast heating. The basic principle of a glass reactor is to stir the reaction and control the reflux and evaporation of the solution in a sealed container under a set constant temperature and normal or negative pressure.
The glass reactor finds application in various scenarios, including high temperature reactions (up to 300℃), low temperature reactions (down to -80℃), negative pressure reactions under vacuum, solvent synthesis at a constant temperature, distillation and reflux reactions, vacuum distillation reactions, extraction separation reactions, purified reactions, concentration reactions, and stirring reactions.
Users can adjust the temperature and pressure to suit different experimental environments and requirements. Its versatility makes it useful in various industries, including chemical engineering, pharmaceuticals, and biotechnology. The glass reactor's ability to handle a wide range of chemical reactions and maintain visibility throughout the process makes it a popular choice for research and development.
We highly recommend our KinTek glass reactor equipment, which boasts a long production history and a complete range of products. Our reactors can be customized to meet the unique needs of each customer, making them suitable for a wide range of applications in industries such as chemical engineering, pharmaceuticals, and biotechnology. Choose KinTek for reliable and customizable glass reactors that meet your specific needs.
Increasing pressure inside a pressure reactor can be achieved through various means. One common method is by heating a sealed pressure vessel, where temperature and pressure increase proportionately, impacting reaction kinetics. Alternatively, the reaction occurring inside the vessel can induce pressure, and agitation can accelerate this process.
In situations where heating is unsuitable or insufficient pressure is generated, manual pressurization is possible with a compressed gas source, such as a compressor or a pre-compressed canister of inert gas.
Pressure reactors utilize pressure relief valves to safely regulate and maintain pressure, emphasizing their reliable and safe operation.
There are two main types of isostatic pressing:
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
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