Products Sample Preparation Coal & Coke Testing Equipment Automatic Refrigeration Calorimeter for Solid Fuel Gross Calorific Value Analysis
Automatic Refrigeration Calorimeter for Solid Fuel Gross Calorific Value Analysis

Coal & Coke Testing Equipment

Automatic Refrigeration Calorimeter for Solid Fuel Gross Calorific Value Analysis

Item Number : KT-TE3

Price varies based on specs and customizations


Temperature Resolution
0.0001 K
Heat Capacity
Approx. 10500 J/K
Calorific Value Precision
0.1% (Benzoic Acid)
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Product Overview

This automatic refrigeration calorimeter is an advanced analytical testing instrument engineered to determine the gross calorific value (higher heating value) of combustible materials with exceptional precision. Utilizing an integrated hybrid electronic and compressor-driven active refrigeration system, this equipment maintains an exceptionally stable thermal gradient between the inner and outer vessels, completely mitigating the distorting effects of ambient room temperature fluctuations. Designed to fulfill the stringent requirements of GB/T 213 standards, it provides laboratory technicians and plant managers with dependable, uncompromised thermodynamic measurement data.

Primarily utilized across thermal power generation facilities, commercial coal mining operations, metallurgy, petrochemistry, and independent quality inspection bureaus, this calorimeter automates the thermal assessment of coal, metallurgical coke, gangue, and alternative biomass solid fuels. The fully automated operational sequence manages liquid dosing, ignition timing, data acquisition, and post-combustion discharge, minimizing procedural error and maximizing sample throughput in round-the-clock testing facilities.

Engineered for high-duty continuous operation, the system incorporates industrial-grade electromechanical components, high-integrity stainless steel construction, and intelligent monitoring algorithms. Even under strenuous testing regimes characterized by high sample volumes and wide ambient temperature sweeps, the instrument delivers reproducible, highly reliable thermochemical data that procurement and quality assurance departments can trust implicitly for contractual compliance, commercial billing, and combustion process optimization.

Detail & Parts

Automatic Refrigeration Calorimeter for Solid Fuel Gross Calorific Value Analysis 1

Key Features

  • Hybrid Compressor and Electronic Refrigeration: Advanced active dual-cooling technology continuously counteracts thermal buildup, stabilizing the water temperature differential between the jacket and bucket regardless of external environmental swings to enable seamless back-to-back testing.
  • Automated Gravimetric Dosing: An integrated volumetric dosing mechanism precisely controls bucket water volume with a tolerance of under ±0.1 g, eliminating operator-dependent liquid measurement discrepancies and guaranteeing consistent heat capacity values.
  • Ultra-High Resolution Thermometry: The integrated sensing system achieves an exceptional temperature resolution of 0.0001 K, allowing the unit to register the most subtle combustion temperature variations and yield precise energy yield calculations.
  • Optimized Double-Walled Vacuum Jacket: Built using premium corrosion-resistant stainless steel with specialized vacuum insulation, the internal bucket architecture drastically reduces radiative and convective heat loss to ensure pristine adiabatic testing conditions.
  • Precision Imported Stirring Motor: A high-efficiency drive assembly guarantees uniform agitation throughout the measurement volume without introducing disruptive frictional parasitic heat, maintaining baseline equilibrium prior to sample ignition.
  • Intelligent Microcomputer Automation: The automated sequence orchestrates jacket filling, bucket dosing, system venting, temperature logging, and final results calculation, requiring the technician merely to insert the loaded oxygen bomb and initiate the test cycle.
  • Dual Operating Speed Profiles: Operating flexibility allows testing via a high-speed rapid mode completed in 8 minutes or less, as well as an exhaustive standard mode conforming strictly to official verification methodologies within approximately 15 minutes.
  • Comprehensive Historical Data Management: On-board data handling systems support instant access to historical logs, daily sample registries, and parallel replicate comparisons, with direct export support for external PC supervisory software via standard USB connectivity.

Applications

Application Description Key Benefit
Power Generation Fuel Auditing High-frequency caloric valuation of incoming pulverized coal, lignite, and fuel blends prior to furnace injection. Optimizes burner stoichiometric efficiency and protects boilers against slagging by verifying exact energy density per delivery.
Commercial Coal Mining & Washing Quantitative determination of gross energy yield and heating consistency in raw run-of-mine coal, washed products, and washery tailings. Establishes precise pricing benchmarks for trade contracts and validates washing plant separation performance.
Metallurgical Coke Evaluation Thermal energy profiling of metallurgical coke, semi-coke, and carbonaceous additives employed in blast furnace smelting operations. Guarantees consistent reducing gas generation and thermal stability in ironmaking and pyrometallurgical reduction processes.
Gangue & Solid Byproduct Utilization Calorific evaluation of coal gangue, mining spoil, and industrial residues utilized in fluidized bed boilers and eco-brick manufacturing. Ensures reliable combustible threshold identification, supporting resource recovery and environmental compliance monitoring.
Petrochemical Sludge & Waste Fuel Testing Energy recovery profiling of viscous petrochemical residues, heavy fuel oils, and co-processing feedstocks. Facilitates accurate thermal balance calculations for hazardous waste incinerators and industrial cogeneration boilers.
Independent Third-Party Inspection High-precision contractual settlement testing and referee verification conducted by accredited commercial inspection laboratories. Provides audit-proof repeatability compliant with national testing standards, eliminating disputes in commercial disputes.

Technical Specifications

Specification Parameter KT-TE3 Specification Value
Model Identifier KT-TE3
Heat Capacity Range Approximately 10,500 J/K
Temperature Resolution 0.0001 K
Measurement Precision Conforms to GB/T 213-2008 Standard
Calorific Value Precision 0.1% (Standard Benzoic Acid Baseline)
Quantitative Dosing Error ≤ ±0.1 g
Test Duration (Standard Cycle) Approximately 15 min
Test Duration (Rapid Mode) ≤ 8 min
Outer Water Jacket Capacity 30 L
Inner Water Bucket Capacity Approximately 2.3 L
Temperature Sensing Range 0°C to 65°C
Operating Ambient Temperature 5°C to 40°C
Ignition Voltage 24 V
Ignition Timing Cycle 6 min ignition synchronization
Inner Cylinder Architecture Vacuum-insulated stainless steel construction
Agitation Drive System Imported low-noise precision stirring motor
Operating Interface Large-format graphical LCD with intuitive prompts
Peripheral Connectivity Standard USB interface; external PC control compatible (Windows)
Power Supply Requirements AC 220V ± 10%, 50 Hz
Total System Power Consumption < 300 W

Why Choose This Product

  • Robust Thermal Equilibrium Engineering: While conventional passive calorimeters require prolonged cooldown intervals between runs or suffer drift as room temperatures rise throughout the working shift, this system's active dual-refrigeration architecture enforces absolute baseline temperature stability across multi-shift, uninterrupted testing schedules.
  • Turnkey Automation and Reduced Human Error: By replacing manual liquid handling with high-precision automatic volumetric metering (within ±0.1 g) and fully managing bomb pre-conditioning, water circulation, and ignition, the instrument slashes procedural variability, enabling even newly trained technicians to achieve analytical-grade reproducibility.
  • Rigorous Standard Compliance: Engineered specifically around the technical requirements of GB/T 213, this unit exhibits outstanding repeatability and reproducibility verified against certified benzoic acid reference materials, ensuring full audit readiness for certified and accredited laboratories.
  • Durable Heavy-Duty Construction: Built with an all-metal framework, a corrosion-proof vacuum jacket, and premium imported mechanical components, the equipment resists the continuous mechanical wear and acidic combustion gas exposure typical of heavy fuel testing operations.

Connect with our technical application specialists today to discuss your analytical testing requirements, request an equipment demonstration, or obtain an individualized quotation.

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Product Datasheet

Automatic Refrigeration Calorimeter for Solid Fuel Gross Calorific Value Analysis

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Coal & Coke Testing Equipment


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