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Microcomputer Automatic Refrigeration Calorimeter Solid Fuel Bomb Calorimetry System

Coal & Coke Testing Equipment

Microcomputer Automatic Refrigeration Calorimeter Solid Fuel Bomb Calorimetry System

Item Number : KT-TE5

Price varies based on specs and customizations


Calorific Value Precision
0.1% (Benzoic Acid)
Temperature Resolution
0.0001 K
Analytical Cycle Duration
≤ 8 min (Rapid) / ≤ 15 min (Standard)
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Product Overview

This system is an advanced microcomputer automatic refrigeration calorimeter engineered for the precise determination of gross calorific value in solid combustible materials. By pairing an active electronic refrigeration and compressor thermal control loop with intelligent microprocessor automation, the equipment completely isolates thermal testing cycles from ambient room temperature fluctuations. From automated volumetric water measuring and jacket filling to automated ignition and real-time thermochemical curve calculation, the unit eliminates the manual variables that traditionally compromise calorimetric reproducibility.

Designed primarily for high-throughput testing environments, this analytical instrument serves power generation stations, commercial coal testing hubs, metallurgical processing plants, and petrochemical quality assurance laboratories. It processes coal, coke, petroleum coke, coal gangue, and alternative biomass solid fuels with exceptional reproducibility. By automating the liquid handling and oxygen bomb testing sequence, the system enables laboratory technicians to maintain maximum productivity while complying with stringent national and international combustion testing standards.

Built for continuous industrial service, the instrument incorporates heavy-gauge stainless steel vacuum construction and an imported industrial stirring motor that guarantees long-term thermodynamic stability and zero baseline drift. The integrated closed-loop refrigeration unit continuously stabilizes the outer jacket water reservoir, ensuring that rapid back-to-back testing cycles deliver identical baseline conditions. This robust engineering delivers complete operational confidence, allowing multi-shift laboratories to maintain certified analytical precision across thousands of annual sample runs.

Detail & Parts

Microcomputer Automatic Refrigeration Calorimeter Solid Fuel Bomb Calorimetry System 1

Microcomputer Automatic Refrigeration Calorimeter Solid Fuel Bomb Calorimetry System 2

Key Features

  • Active Electronic and Compressor Refrigeration: Integrated refrigeration circuits continuously regulate the jacket water reservoir, neutralizing ambient room temperature swings and allowing uninterrupted, back-to-back sample testing without thermal drift.
  • Automated Constant-Volume Water Dosing: Built-in volumetric measuring apparatus automatically dispenses the exact required water volume into the inner bucket with an accuracy of within ±0.1 g, eliminating operator-dependent weighing errors.
  • Dual Testing Speed Modes: The system provides flexible analytical scheduling with a rapid screening cycle completing in under 8 minutes alongside a high-precision standard testing cycle completing in approximately 15 minutes.
  • Premium Stainless Steel Vacuum Jacket: The inner cylinder utilizes a laboratory-grade stainless steel vacuum barrier that dramatically reduces parasitic convective heat loss and ensures exceptional adiabatic performance.
  • High-Torque Imported Stirring Motor: Equipped with an industrial-grade drive motor, the mechanical agitation mechanism ensures instantaneous fluid homogenization and consistent heat distribution throughout the inner vessel.
  • Automated End-to-End Operation: After manually charging and seating the oxygen combustion bomb, the instrument automatically controls water intake, thermodynamic stabilization, spark ignition, data capture, and post-test drainage.
  • Multi-Instrument Network Control: Advanced software architecture permits a single microcomputer workstation to independently control and monitor multiple analytical units simultaneously without process cross-interference.
  • Comprehensive Data Management Suite: Integrated software tracks and indexes real-time thermograms, historical test archives, daily calibration runs, and parallel sample comparative records for seamless audit compliance.

Applications

Application Description Key Benefit
Thermal Power Plant Fuel Quality Continuous calorific value determination of pulverized thermal coal, raw coal feeds, and blended boiler fuels prior to combustion. Guarantees precise heat-rate calculations, prevents boiler slagging, and optimizes commercial combustion efficiency.
Commercial Coal Preparation & Mining Standardized evaluation of washed coal, run-of-mine coal, flotation tailings, and coal gangue at mining wash plants. Provides legally defensible gross calorific valuation for fair commercial trade pricing and grading.
Metallurgical Coke & Carbon Analysis High-precision thermal assessment of metallurgical coke, needle coke, petroleum coke, and carbonaceous anode reductants. Ensures tight thermal accounting in blast furnace ironmaking and aluminum smelting reduction processes.
Solid Waste & Biomass Fuel Characterization Higher heating value (HHV) quantification of densified biomass pellets, agricultural residues, and refuse-derived fuels (RDF). Delivers verified energy density data required for environmental regulatory reporting and waste-to-energy plant design.
Petrochemical Heavy Fractions Testing Combustion calorimetry of heavy residual fuel oils, petroleum pitches, bitumen fractions, and industrial carbon sludges. Delivers robust energy output profiles for downstream refining thermal accounting and quality assurance.
Third-Party Testing & Inspection Services Accredited contract laboratory testing of diverse solid fuels adhering strictly to certified national combustion methodologies. Maximizes sample throughput per shift while maintaining zero-defect parallel sample repeatability.

Technical Specifications

Specification Parameter Technical Detail (KT-TE5 Base Series)
Product Identification Code KT-TE5
Standard Compliance Fully compliant with GB/T 213-2008 standard test methods
Heat Capacity Range Approximately 10,500 J/K
Temperature Resolution 0.0001 K
Calorific Value Precision ≤ 0.1% RSD (verified using certified Benzoic Acid reference standards)
Quantitative Dosing Mass Error ≤ ±0.1 g
Analytical Cycle Duration Rapid Method: ≤ 8 minutes; Standard Precision Method: ≤ 15 minutes
Temperature Detection Range 0°C to 65°C
Operating Ambient Temperature Range 5°C to 40°C
Outer Water Jacket Capacity 30 Liters
Inner Vessel Measuring Capacity Approximately 2.3 Liters
Ignition Voltage DC 24 V
Ignition Timing Mechanism Automated sequencing (approx. 6-minute thermal baseline ignition window)
Jacket Thermal Control Method Active closed-loop electronic refrigeration and compressor cooling
Stirring Mechanism Imported industrial magnetic/mechanical agitation motor
Operating Voltage / Frequency AC 220 V ± 10%, 50 Hz
Maximum Power Consumption < 300 W
Automation Capabilities Automatic water injection, volumetric measuring, differential jacket balancing, data calculation, and draining
Expansion Capability Multi-controller software architecture allowing multi-unit parallel operation

Why Choose This Product

  • Uncompromised Baseline Stability: Unlike standard calorimeters that suffer measurement drift during summer heat waves or fluctuating HVAC cycles, our hybrid electronic refrigeration and industrial compressor cooling system maintains an immovable jacket temperature, guaranteeing baseline stability 365 days a year.
  • Superior Metrological Accuracy: With an ultra-fine 0.0001 K temperature resolution, automated ±0.1 g water volumetric metering, and vacuum-jacketed vessel construction, this instrument easily delivers a 0.1% relative standard deviation on certified benzoic acid benchmarks.
  • High-Efficiency Multi-Unit Scalability: Laboratory throughput can be scaled effortlessly by connecting multiple calorimeters to a single terminal computer, allowing independent sample queues to run concurrently without buying redundant software seats or workstations.
  • Rugged Industrial Engineering: Featuring heavy-duty stainless steel wetted surfaces, precision-machined oxygen bombs, and an imported low-wear stirring motor, the entire assembly is built for high-duty cycles and minimal routine maintenance.

Contact our technical sales team today to request a tailored quote, discuss application specifics, or configure an automated multi-unit calorimetry system for your testing laboratory.

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Product Datasheet

Microcomputer Automatic Refrigeration Calorimeter Solid Fuel Bomb Calorimetry System

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Coal & Coke Testing Equipment


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