Coal & Coke Testing Equipment
Microcomputer Dual Control Fully Automatic Refrigeration Oxygen Bomb Calorimeter
Item Number : KT-TE8
Price varies based on specs and customizations
- Temperature Resolution
- 0.0001 K
- Testing Precision
- < 0.2% (Benzoic Acid)
- Test Duration
- ~15 min
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Product Overview
This high-precision analytical instrument is engineered for the definitive measurement of gross and net calorific values in solid combustible materials, including raw coal, processed coke, petroleum coke, and coal gangue. Combining an active vapor-compression refrigeration unit with a dual-vessel microcomputer architecture, the system provides automated thermal regulation and high-throughput laboratory efficiency. By automating critical testing sequences—from water measurement to oxygenation and post-combustion enthalpy calculation—this equipment ensures repeatability in quality control and thermal efficiency verification.
Designed primarily for high-demand commercial laboratories, the equipment serves thermal power utilities, coal extraction and processing facilities, metallurgical plants, petrochemical refineries, and third-party inspection agencies. Fully compliant with standard test methodologies including GB/T 213-2008, the system delivers the analytical rigour required for commercial fuel transactions, combustion emission management, and regulatory compliance reporting.
Built for continuous industrial service, the calorimeter incorporates rigid structural foaming insulation to shield inner measuring vessels from fluctuating laboratory ambient conditions. Its integrated compressor continuously manages jacket temperature equilibrium, minimizing cooling correction coefficients and eliminating measurement drift. Procurement teams and laboratory managers gain an analytical asset designed for multi-shift dependability, minimal user intervention, and low maintenance overhead.
Detail & Parts



Key Features
- Integrated Compressor Refrigeration Control: An active closed-loop refrigeration unit automatically balances the temperature differential between inner and outer jackets, guaranteeing the required 1 K terminal difference and minimizing cooling correction errors.
- Microcomputer Dual-Control Architecture: A central microcomputer workstation simultaneously operates two independent calorimeter cells without operational interference, effectively doubling analytical throughput while running data-processing applications concurrently.
- Precision Automated Volumetric Water Dosing: An internal volumetric dosing mechanism meters precisely 2.3 L of water into the inner cylinder with a quantitative tolerance of ≤ ±0.1 g, eliminating manual pipetting inaccuracies and human error.
- Dual Hydrodynamic Stirring System: Featuring an internal low-drag sheet blade impeller and an external submersible electric agitator, the unit ensures uniform thermal dispersion across the entire 40 L outer jacket and the inner reaction vessel.
- Automated Oxygenation and Cotton-Thread Ignition: Routine workflows are streamlined with automated oxygen charging, pressure relief, and a reliable 24 V cotton-thread fuse ignition sequence that guarantees safe, repeatable combustion initiation.
- Complete Enthalpy Calculations: The integrated analytical software automatically determines energy equivalent heat capacity, derives bomb calorific values, and converts metrics into gross and net calorific values upon entry of moisture, hydrogen, and sulfur parameters.
- Rigid Polyurethane Foam Thermal Insulation: High-density structural foam surrounds the jacket assembly, creating an efficient barrier against room temperature swings and permitting stable operation across an ambient range of 5°C to 40°C.
- Industrial Serial Communication Interface: Standard RS-232 serial communication links the physical calorimeter units to the digital workstation, delivering low failure rates, strong noise immunity, and smooth lab integration.
- Sub-Millikelvin Temperature Resolution: Utilizing high-stability sensor circuitry, the system resolves thermal differentials down to 0.0001 K, facilitating testing accuracy of better than 0.2% verified by standard benzoic acid calibrations within a rapid 15-minute test window.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Thermal Power Utilities | Daily determination of calorific value in incoming pulverized and lump coal feeds to optimize boiler combustion air ratios and heat-rate calculations. | Prevents boiler fouling, maximizes thermal efficiency, and verifies that delivered fuel matches commercial contractual heat specifications. |
| Coal Mining & Processing | High-volume grading of raw coal, washed middlings, filter cake, and carbonaceous gangue directly at extraction and beneficiation facilities. | Accelerates sorting operations and ensures immediate dispatch compliance with precise calorific classification. |
| Metallurgical Coke Production | Evaluation of coking coal blends and metallurgical coke calorific yield to monitor thermal energy inputs in blast furnace and foundry operations. | Guarantees consistent high-temperature reduction performance while lowering fuel consumption in smelting processes. |
| Petrochemical Refining | Precise caloric profiling of residual petroleum coke, heavy refinery pitch, and synthetic carbon fuel by-products generated in refining streams. | Transforms chemical waste streams into monetizable energy assets through verified calorific documentation. |
| Third-Party Inspection & Calibration | Independent verification and commercial arbitration testing of commercial solid fuel shipments according to GB/T 213-2008 standards. | Delivers audit-proof analytical precision with benzoic acid calibration repeatability exceeding 0.2%. |
| Waste-to-Energy & Biomass Operations | Thermal density determination of processed refuse-derived fuels (RDF), solid recovered fuels (SRF), and compressed biomass pellets. | Provides dependable baseline energy metrics required for flue-gas monitoring, feed dosing rates, and regulatory reporting. |
Technical Specifications
| Specification Parameter | Value / Operational Characteristic |
|---|---|
| Product Item Number | KT-TE8 |
| System Architecture | Microcomputer-managed dual-vessel independent control |
| Standard Compliance | Exceeds GB/T 213-2008 (Method for Determination of Calorific Value of Coal) |
| Heat Capacity (Energy Equivalent) | Approximately 10,500 J/K |
| Temperature Resolution | 0.0001 K |
| Test Duration | Approximately 15 minutes per single analytical cycle |
| Calorific Testing Precision | Superior to 0.2% (validated via certified benzoic acid) |
| Temperature Measurement Range | 0°C to 65°C |
| Operating Ambient Temperature Range | 5°C to 40°C |
| Outer Water Jacket Volume | 40 L |
| Inner Vessel Measuring Volume | Approximately 2.3 L |
| Volumetric Water Dosing Accuracy | ≤ ±0.1 g |
| Ignition Voltage | 24 V |
| Ignition Timing Cycle | 6 minutes timed cycle |
| Ignition Mechanism | Fuse-type cotton thread ignition |
| Stirring Mechanism | Internal sheet-blade impeller; External submersible agitator |
| Cooling Technology | Active vapor-compression mechanical refrigeration |
| Insulation Technology | Thermal barrier polyurethane structural foaming |
| Data Interface | Serial communication protocol (RS-232) |
| Power Supply Requirements | AC 220 V ± 10%, 50 Hz |
| Total System Power Consumption | < 300 W |
Why Choose This Product
- True Dual-Vessel Productivity: By running two calorimeter stations through a single microcomputer workstation, your facility doubles sample throughput without purchasing multiple host computers or increasing footprint.
- Active Refrigeration Stability: Unlike standard static calorimeters prone to thermal drift, the built-in active refrigeration compressor actively balances jacket temperatures, eliminating tedious manual water adjustments and reducing cooling correction uncertainty.
- Turnkey Automated Reliability: Automated water measurement, pneumatic oxygen management, and 24 V thread ignition eliminate user-induced measurement deviations, ensuring your laboratory maintains reproducible results shift after shift.
- Rugged Environmental Tolerance: Encased in high-performance foam insulation and powered by noise-resistant serial connectivity, this equipment operates reliably between 5°C and 40°C without requiring expensive dedicated cleanroom HVAC control.
Contact our technical sales team today to request a comprehensive quotation, review integration options, or discuss customized laboratory instrumentation packages for your facility.
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Product Datasheet
Microcomputer Dual Control Fully Automatic Refrigeration Oxygen Bomb Calorimeter
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