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Cross Sample Divider Quartering Splitter for Laboratory and Field Sampling

Molds & Accessories

Cross Sample Divider Quartering Splitter for Laboratory and Field Sampling

Item Number : KT-FY

Price varies based on specs and customizations


Diameter Range
Φ400 mm - Φ800 mm
Blade Height Range
160 mm - 220 mm
Division Configuration
Orthogonal 90° Cross (1:4 Split)
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Product Overview

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This cross sample divider provides a robust, standardized solution for the representative reduction of granular, particulate, and powdered bulk materials. Engineered to facilitate rigorous coning and quartering procedures, the instrument ensures unbiased division of aggregate lots into mathematically balanced sub-samples. By standardizing the physical geometry of the splitting process, this equipment eliminates human error and operator variability during primary and secondary sample preparation, safeguarding analytical integrity from the initial collection phase through to final assay.

Designed for demanding industrial environments, this manual splitting tool is widely utilized across mining, metallurgy, geological exploration, civil engineering, and environmental testing facilities. Whether deployed in remote exploration base camps, aggregate production plants, or central commercial testing laboratories, the apparatus withstands the high-abrasion forces typical of crushed rock, industrial slag, concrete aggregates, and raw ores. Its specialized structural design facilitates seamless integration into high-throughput sample intake protocols where quick, dependable division without electrical utility connections is required.

Crafted from heavy-gauge industrial materials, the unit guarantees structural rigidity and edge-to-surface alignment over thousands of reduction cycles. The calibrated height and diameter parameters ensure that particulate piles are divided cleanly without lateral displacement or physical loss. By minimizing cross-contamination and dust generation during quartering, this splitting assembly delivers the repeatable, verifiable performance demanded by ISO, ASTM, and national material testing standards.

Key Features

  • Heavy-Duty Geometric Cross Architecture: Precision-welded perpendicular blades form an exact 90-degree intersection, ensuring clean four-way segregation that eliminates spatial bias across varying grain size distributions.
  • Optimized Vertical Retaining Walls: Engineered with generous vertical blade heights to prevent sample overflow during insertion, fully containing high-angle heaps and steep repose angles without peripheral particle roll-off.
  • High-Durability Abrasion Resistance: Fabricated from premium, wear-resistant structural metal that maintains sharp, straight bottom leading edges even after prolonged contact with highly abrasive quartz, granite, and metallurgical slags.
  • Smooth, Non-Contaminating Surface Finish: Fine-ground surfaces and seamless interior junctions prevent fine particle adhesion, making cleaning effortless and preventing sample cross-contamination between successive lots.
  • Ergonomic Handling and Positioning: Balanced mass distribution allows operators to achieve steady, vertical penetration through conical heaps, maintaining uniform downward velocity to prevent kinetic particle sorting.
  • Calibrated Three-Tier Dimensional Range: Available in three dedicated sizing options tailored to standardize small laboratory analytical samples, intermediate pilot charges, or large bulk quarry aggregates.
  • True Zero-Power Reliability: Completely mechanical operation provides 100% uptime in remote exploration fields, extreme outdoor testing sites, and harsh industrial processing lines without requiring electrical infrastructure.
  • Standard-Compliant Coning and Quartering: Built specifically to align with international regulatory guidelines for manual sample reduction, providing audit-proof physical preparation across accredited facilities.

Applications

Application Description Key Benefit
Mining and Ore Assay Preparation Reduction of primary crushed drill cores, run-of-mine ores, and metallurgical concentrates prior to fine pulverization and chemical assaying. Prevents segregation of high-density precious metal fractions, ensuring truly representative sub-samples for commercial valuation.
Civil Engineering and Aggregate Testing Manual splitting of large-volume coarse aggregates, gravels, sands, and crushed stone used in highway construction and structural concrete formulation. Accommodates bulky particle diameters up to specified sieve thresholds without jamming or particle crushing during division.
Cement and Clinker Quality Control Routine bench-scale quartering of cement raw meal, rotary kiln clinker, and finished pulverized binder batches. High wall clearance prevents fine powder splashing and maintains strict mass balance throughout the reduction sequence.
Environmental Soil and Sediment Sampling Division of composite environmental soil cores, river dredging sediments, and agricultural soils for hazardous constituent screening. Easy-clean surface profile eliminates carryover contamination of trace heavy metals, organic pollutants, and micro-nutrients.
Coal and Coke Fuel Testing Representative quartering of raw coal, washed middlings, and metallurgical coke lots destined for calorific and proximate laboratory analysis. Maintains uniform distribution of moisture and volatile ash components across all divided quadrants without selective loss.
Recycling and Metallurgy Slag Recovery Fractionation of processed industrial by-products, furnace slag, electronic scrap shredding residues, and recycled foundry materials. Robust edge design easily slices through heterogeneous blends of metallic particles and friable matrix phases without warping.

Technical Specifications

Specification Parameter KT-FY-S (Small) KT-FY-M (Medium) KT-FY-L (Large)
Base Product Identifier KT-FY KT-FY KT-FY
Variant Designation Small Size (小号) Medium Size (中号) Large Size (大号)
Outer Diameter (Φ) 400 mm 600 mm 800 mm
Blade Height 160 mm 200 mm 220 mm
Structural Configuration Fixed Orthogonal 90° Cross Fixed Orthogonal 90° Cross Fixed Orthogonal 90° Cross
Primary Division Ratio 1:4 (Four Equivalent Quadrants) 1:4 (Four Equivalent Quadrants) 1:4 (Four Equivalent Quadrants)
Typical Sample Batch Suitability Bench-scale powders, fine soils, concentrates Pilot batches, medium crushed ores, sands Bulk quarry aggregates, coarse ores, run-of-mine
Division Methodology Manual Coning and Quartering Manual Coning and Quartering Manual Coning and Quartering
Cleaning Compatibility Dry brush, compressed air, solvent wipe Dry brush, compressed air, solvent wipe Dry brush, compressed air, solvent wipe

Operational Guidelines for Maximum Accuracy

To achieve consistent, representative results compliant with international testing norms, operators should observe the following procedure during sample division:

  1. Homogenization: Thoroughly mix the material on a smooth, non-porous dividing sheet, turning the sample inward into a uniform conical pile to distribute particle sizes evenly around the central axis.
  2. Flattening: Gently flatten the apex of the cone using a flat-bottomed paddle or the base of a clean container, creating a uniform truncated cone with an even circular thickness across the entire circumference.
  3. Vertical Insertion: Center this cross sample divider over the flattened heap and press it steadily downward along the vertical axis until the bottom cutting edges firmly contact the working substrate, cleanly isolating four discrete 90-degree quadrants.
  4. Sample Selection: Retain two diagonally opposite quarters for subsequent testing or secondary division stages, discarding or archiving the remaining two alternate quarters. Repeat the procedure systematically if further mass reduction is required.

Why Choose This Product

  • Engineered Geometric Precision: Unlike improvised or field-modified scrapers, this precision-built divider features strict right-angle alignment and flat bottom tolerances that guarantee identical mass distribution across opposing quarters, eliminating procedural bias.
  • Robust Heavy-Gauge Construction: Designed to endure decades of continuous mechanical impact against concrete floors, sampling trays, and abrasive mineral heaps without bending, blade divergence, or structural fatigue.
  • Universal Standardization Across Sites: Standardizing your regional sampling laboratories, central assay hubs, and field operations with the identical equipment portfolio streamlines technician training, audits, and Standard Operating Procedure (SOP) compliance.
  • Zero Maintenance Overhead: With no electrical drives, hydraulic seals, delicate riffler chutes, or rotating parts to lubricate, this device offers unconditional field dependability and a true zero-downtime lifecycle.
  • Comprehensive Size Availability: The three distinct dimensional configurations (Φ400 mm, Φ600 mm, and Φ800 mm) ensure an exact match for your target sample masses, eliminating edge spillage on large heaps while maintaining tight control on smaller analytical samples.

Contact our technical sales team today to discuss bulk site provisioning, material compatibility requirements, or to request a competitive quote for your sample preparation facility.

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Cross Sample Divider Quartering Splitter for Laboratory and Field Sampling

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