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Microcomputer Split Type Sulfur Analyzer for Coal Coke and Solid Fuel Determination

Coal & Coke Testing Equipment

Microcomputer Split Type Sulfur Analyzer for Coal Coke and Solid Fuel Determination

Item Number : KT-TE10

Price varies based on specs and customizations


Sulfur Measurement Range
0.00% – 99.99% (Resolution: 0.00001)
Analysis Cycle Time
3 – 9 Minutes per Sample
Operating Temperature & Precision
1150°C ± 5°C (Grade 0.5 Measurement Accuracy)
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Product Overview

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This high-precision microcomputer split sulfur analyzer delivers rapid, fully automated coulometric titration for the determination of total sulfur content in combustible materials. Designed in strict compliance with the GB/T 214-2007 standard, the system separates the high-temperature combustion tube furnace from the intelligent microcomputer control station. This split-architecture design shields sensitive electronic hardware and precision measurement modules from thermal radiation, ensuring uninterrupted stability, exceptional analytical accuracy, and an extended service life in rigorous testing environments.

Engineered primarily for industrial inspection and quality control, the equipment serves critical applications across coal preparation facilities, thermal power plants, metallurgical smelters, petrochemical refineries, and third-party commercial testing laboratories. By combining rapid sample combustion with dynamic coulometric titration, this system quantifies sulfur concentrations spanning from trace amounts up to 99.99% across a variety of feedstocks, including raw coal, coke, gangue, petroleum coke, biomass, and chemical mineral concentrates.

Built for continuous industrial duty, this unit features a heavy-duty silicon carbide heating chamber, high-grade platinum indicator and working electrodes, and an anti-backflow electrolytic cell. Rapid preheating capabilities, automated titration endpoint determination, and multi-stage algorithmic calibration provide laboratory technicians with an uncompromising testing platform that delivers consistent, repeatable results while drastically cutting per-sample turnaround time.

Detail & Parts

Microcomputer Split Type Sulfur Analyzer for Coal Coke and Solid Fuel Determination 1

Key Features

  • Microcomputer-Controlled Split Architecture: The physical separation of the high-temperature furnace from the computational control system isolates digital processing boards from thermal stress, eliminating baseline drift and ensuring prolonged analytical consistency.
  • Intelligent Endpoint Determination: Advanced algorithmic tracking monitors reaction kinetics in real time to identify the exact neutralization endpoint, automatically returning the combustion boat to streamline test cycles and eliminate operator bias.
  • Multi-Stage Digital Calibration: Integrated firmware incorporates multi-level standard correction curves that compensate for sample matrix discrepancies, delivering linear response accuracy across wide concentration profiles.
  • Advanced Anti-Backflow Electrolytic Cell: Featuring an upgraded 450 mL electrolysis vessel, the system prevents liquid back-siphoning into gas purification lines and allows tool-free replacement of the fused glass gas-dispersion frit.
  • High-Performance Silicon Carbide Furnace: The robust SiC heating element establishes a uniform hot zone extending over 90 mm, providing rapid thermal ramps of 25°C to 30°C per minute and reaching 1200°C within 35 minutes.
  • Precision Temperature Regulation: A dedicated Grade 0.5 temperature acquisition circuit coupled with PID power modulation regulates combustion temperatures at 1150°C within a tight ±5°C margin, ensuring complete sample breakdown.
  • Ultra-Sensitive Coulometric Detection: Equipped with high-purity platinum electrodes, the titration unit achieves a measurement resolution of 0.00001, making it equally capable of low-sulfur compliance checks and high-sulfur feedstock assays.
  • Rapid Operational Readiness: Optimized gas flow channels and pre-conditioned electrochemical electronics bring the system from a cold start to full baseline equilibrium in under 60 seconds.

Applications

Application Description Key Benefit
Coal Mining & Beneficiation Routine screening of total sulfur in raw coal, clean coal, middlings, and coal gangue during wash plant operations. Rapid 3-to-9 minute test cycles enable immediate feedback for dense-medium separation process tuning.
Thermal Power Generation Monitoring sulfur content in incoming pulverized coal blends and assessing combustion emissions compliance. Precise 0.00001 resolution ensures exact sulfur balance modeling and optimized flue-gas desulfurization reagent consumption.
Metallurgical Coke Production Quality assurance of coking coal blends and final blast-furnace metallurgical coke products. Meets rigorous GB/T 214-2007 requirements, preventing excessive sulfur contamination in hot-metal smelting.
Petroleum Coke & Petrochemicals Quantitative analysis of sulfur impurities in calcined petroleum coke, pitch, and heavy hydrocarbon residues. Accommodates sulfur concentrations up to 99.99%, providing broad testing versatility without sample over-dilution.
Environmental & Mineral Testing Quantification of total sulfur in mining tailings, mineral ores, and biomass fuel briquettes. Automated titration endpoint tracking eliminates subjective human titration errors and enhances inter-laboratory reproducibility.
Commercial Testing Laboratories High-throughput commercial inspection and contract testing of diverse commercial solid fuels. Comprehensive data storage and multi-stage calibration preserve full sample traceability for audit integrity.

Technical Specifications

Specification Parameter System Value (Item: KT-TE10)
Standard Compliance GB/T 214-2007 (Total Sulfur in Coal)
Sulfur Measurement Range 0.00% – 99.99%
Measurement Resolution 0.00001 (0.001% display limit)
Sample Analysis Time 3 – 9 minutes per sample (sample-mass and content dependent)
Titration Principle Microcomputer-controlled coulometric titration
Endpoint Detection Method Automatic intelligent judgment with automatic boat drive return
Calibration System Multi-stage standard curve calibration and historical data retention
Temperature Control Accuracy 1150°C ± 5°C (user-adjustable up to 1200°C)
Temperature Measurement Accuracy Grade 0.5 precision sensor circuit
Heating Element Silicon Carbide (SiC) tubular heating element
High-Temperature Zone Length ≥ 90 mm (uniform thermal profile)
Furnace Heating Rate 25°C – 30°C / minute (ambient to 1200°C in ~35 minutes)
Stabilization Time < 1 minute from system power-up to steady analysis state
Electrolytic Cell Volume 450 mL integrated cell body
Electrolytic Cell Design Anti-backflow liquid lock mechanism with quick-change glass melt plate
Working & Indicator Electrodes High-purity metallic platinum (Pt)
Carrier Gas Flow Rate 1000 mL / min
Data Processing & Storage Integrated microcomputer terminal with complete historical test archive
Power Supply Requirements 220V ± 20% AC, 50 Hz single phase
Maximum Power Consumption ≤ 2.2 kW

Why Choose This Product

  • Engineered for Harsh Industrial Environments: By isolating sensitive microcomputer electronics into an independent chassis, this equipment mitigates heat soak, corrosive fumes, and dust ingress, resulting in superior field durability compared to single-chassis designs.
  • Traceable Analytical Precision: Fully adhering to the GB/T 214-2007 standard, the multi-stage digital correction algorithm compensates for instrument drift, gas flow turbulence, and titration cell variances, maintaining audit-ready analytical precision.
  • Minimizing Operational Downtime: The anti-backflow electrolytic cell eliminates catastrophic reverse fluid surges into carrier-gas filters, while the slide-out glass frit assembly enables rapid chemical servicing without disassembling the chassis.
  • High-Throughput Economics: With analysis completed in as little as 3 minutes and an ultra-short 1-minute initialization sequence, testing facilities can double their daily sample volume while cutting carrier gas and reagent expenditures per sample.

Contact our technical sales team today to request a comprehensive quotation, review custom laboratory layout options, or discuss specific consumables support for your analytical requirements.

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Product Datasheet

Microcomputer Split Type Sulfur Analyzer for Coal Coke and Solid Fuel Determination

Category Catalog

Coal & Coke Testing Equipment


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