Products Sample Preparation Rubber processing machine Filter Testing Machine FPV for Dispersion Properties of Polymers and Pigments
Filter Testing Machine FPV for Dispersion Properties of Polymers and Pigments

Rubber processing machine

Filter Testing Machine FPV for Dispersion Properties of Polymers and Pigments

Item Number : RPM-06

Price varies based on specs and customizations


Control system
Computer Control
Screw diameter
20、25、30mm (or customized)
Main motor power
4KW (or customized)
length to diameter ratio (L/D)
28:1
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Introduction

The filter testing machine (FPV) is suitable for testing the dispersion properties of polymers such as pigments, additives and masterbatches by extrusion and filtration.

Detail & Parts

Filter testing machine(FPV)
Filter testing machine(FPV)
FPV experiment report interface
FPV experiment report interface

Manual screen changerManual screen changer

Application

The filter testing machine (FPV) is first melted and homogenized by a single-screw extruder, and then transported to the mold through a melt pump through a filter. The instrument measures in real time, records the melt pressure change curve before filtration, and automatically analyzes and calculates the filtration pressure value to characterize the dispersion properties of the masterbatch or other filling materials. The test results are automatically output, the interface is intuitive, and the data is accurate.

Features

  • It uses a computer human-machine interface control method to perform work status control, data acquisition, calculation processing, data export, data storage and other projects;
  • Designed in accordance with the European EN13900-5:2005 test standard;
  • The test result data can be exported as a PDF document and can be connected to a printer to print experimental data reports;

Technical specifications

Model No. RPM-06A RPM-06B
Control system Computer Control
Screw diameter 20、25、30mm (or customized)
Main motor power 4KW (or customized)
length to diameter ratio (L/D) 28:1
Rpm Screw speed 0-95rpm Frequency conversion speed regulation
Pressure sensor 0-35Mpa
Filter According to EN13900-5:2005 standard According to ASTM standard
Outside dimension mm(W*D*H) 1553*650*1350mm 1553*650*1350mm
Weight (kg) About 350kg About300kg
Power Supply 3∮,AC380V

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FAQ

What Is A Filter Testing Machine And How Does It Work?

A filter testing machine is a specialized piece of equipment used to evaluate the dispersion and filtration properties of materials like pigments, additives, and polymers. It works by extruding the material through a filter under controlled conditions to assess the degree of dispersion and the presence of any undispersed particles or agglomerates.

What Are The Key Components Of A Filter Testing Machine?

The key components of a filter testing machine typically include: Extrusion System: A mechanism to force the material through a filter under pressure. Filter Assembly: A set of filters with varying pore sizes to capture undispersed particles. Pressure Gauge: To monitor the pressure during the filtration process. Temperature Control: To maintain the desired temperature for the material. Collection System: To collect and analyze the filtrate and residue.

Why Is Filter Testing Important For Pigments And Additives?

Filter testing is crucial for pigments and additives to ensure they are uniformly dispersed and free from agglomerates. Proper dispersion is essential for achieving consistent color, performance, and quality in the final product. Undispersed particles can lead to defects and inconsistencies in the end-use applications.

What Parameters Can Be Adjusted During Filter Testing?

During filter testing, several parameters can be adjusted to simulate different processing conditions, including: Pressure: The force applied during extrusion. Temperature: The temperature at which the material is processed. Filter Pore Size: The size of the pores in the filter, which affects the capture of particles. Extrusion Rate: The speed at which the material is extruded through the filter.

How Is The Performance Of Pigments And Additives Evaluated Using A Filter Testing Machine?

The performance of pigments and additives is evaluated by analyzing the filtrate and residue collected after the filtration process. Key indicators include: Filtrate Clarity: The clarity of the filtrate indicates the degree of dispersion. Residue Analysis: The presence and size of undispersed particles in the residue. Pressure Drop: The change in pressure during filtration, which can indicate the presence of agglomerates.

What Are The Benefits Of Using A Filter Testing Machine In The Development And Quality Control Of Polymer Products?

The benefits include: Improved Product Quality: Ensuring uniform dispersion and absence of defects. Process Optimization: Identifying optimal processing conditions. Cost Efficiency: Reducing waste and reprocessing by identifying issues early. Regulatory Compliance: Meeting industry standards and customer specifications.
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Product Datasheet

Filter Testing Machine FPV for Dispersion Properties of Polymers and Pigments

Category Catalog

Rubber Processing Machine


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