Products Sample Preparation Rubber processing machine Filter testing machine (FPV)
Filter testing machine (FPV)

Rubber processing machine

Filter testing machine (FPV)

Item Number : RPM-06

Price varies based on specs and customizations


Control system
Computer Control
Screw diameter
20、25、30mm (or customized)
Main motor power
4KW (or customized)
length to diameter ratio (L/D)
28:1
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Introduction

The filter testing machine (FPV) is suitable for testing the dispersion properties of polymers such as pigments, additives and masterbatches by extrusion and filtration.

Detail & Parts

Filter testing machine(FPV)
Filter testing machine(FPV)
FPV experiment report interface
FPV experiment report interface

Manual screen changerManual screen changer

Application

The filter testing machine (FPV) is first melted and homogenized by a single-screw extruder, and then transported to the mold through a melt pump through a filter. The instrument measures in real time, records the melt pressure change curve before filtration, and automatically analyzes and calculates the filtration pressure value to characterize the dispersion properties of the masterbatch or other filling materials. The test results are automatically output, the interface is intuitive, and the data is accurate.

Features

  • It uses a computer human-machine interface control method to perform work status control, data acquisition, calculation processing, data export, data storage and other projects;
  • Designed in accordance with the European EN13900-5:2005 test standard;
  • The test result data can be exported as a PDF document and can be connected to a printer to print experimental data reports;

Technical specifications

Model No. RPM-06A RPM-06B
Control system Computer Control
Screw diameter 20、25、30mm (or customized)
Main motor power 4KW (or customized)
length to diameter ratio (L/D) 28:1
Rpm Screw speed 0-95rpm Frequency conversion speed regulation
Pressure sensor 0-35Mpa
Filter According to EN13900-5:2005 standard According to ASTM standard
Outside dimension mm(W*D*H) 1553*650*1350mm 1553*650*1350mm
Weight (kg) About 350kg About300kg
Power Supply 3∮,AC380V

FAQ

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What is a filter testing machine and how does it work?

A filter testing machine is a specialized piece of equipment used to evaluate the dispersion and filtration properties of materials like pigments, additives, and polymers. It works by extruding the material through a filter under controlled conditions to assess the degree of dispersion and the presence of any undispersed particles or agglomerates.

What are the key components of a filter testing machine?

The key components of a filter testing machine typically include: Extrusion System: A mechanism to force the material through a filter under pressure. Filter Assembly: A set of filters with varying pore sizes to capture undispersed particles. Pressure Gauge: To monitor the pressure during the filtration process. Temperature Control: To maintain the desired temperature for the material. Collection System: To collect and analyze the filtrate and residue.

Why is filter testing important for pigments and additives?

Filter testing is crucial for pigments and additives to ensure they are uniformly dispersed and free from agglomerates. Proper dispersion is essential for achieving consistent color, performance, and quality in the final product. Undispersed particles can lead to defects and inconsistencies in the end-use applications.

What parameters can be adjusted during filter testing?

During filter testing, several parameters can be adjusted to simulate different processing conditions, including: Pressure: The force applied during extrusion. Temperature: The temperature at which the material is processed. Filter Pore Size: The size of the pores in the filter, which affects the capture of particles. Extrusion Rate: The speed at which the material is extruded through the filter.

How is the performance of pigments and additives evaluated using a filter testing machine?

The performance of pigments and additives is evaluated by analyzing the filtrate and residue collected after the filtration process. Key indicators include: Filtrate Clarity: The clarity of the filtrate indicates the degree of dispersion. Residue Analysis: The presence and size of undispersed particles in the residue. Pressure Drop: The change in pressure during filtration, which can indicate the presence of agglomerates.

What are the benefits of using a filter testing machine in the development and quality control of polymer products?

The benefits include: Improved Product Quality: Ensuring uniform dispersion and absence of defects. Process Optimization: Identifying optimal processing conditions. Cost Efficiency: Reducing waste and reprocessing by identifying issues early. Regulatory Compliance: Meeting industry standards and customer specifications.

What is Mpcvd?

MPCVD stands for Microwave Plasma Chemical Vapor Deposition and it is a process of depositing thin films onto a surface. It uses a vacuum chamber, microwave generator, and gas delivery system to create a plasma made up of reacting chemicals and necessary catalysts. MPCVD is heavily used in the ANFF network to deposit layers of diamond using methane and hydrogen to grow new diamond on a diamond-seeded substrate. It is a promising technology for producing low-cost, high-quality large diamonds and is extensively used in the semiconductor and diamond cutting industry.

What is a sieving machine?

A sieving machine, also known as a sieve shaker or vibratory sieve, is a device used to separate particles based on their size or distribution. It consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. The machine typically operates by applying vibration or oscillation to the screen, causing the particles to move and separate based on size.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What is Mpcvd machine?

The MPCVD (Microwave Plasma Chemical Vapor Deposition) machine is a laboratory equipment used to grow high-quality diamond films. It uses a carbon-containing gas and a microwave plasma to create a plasma ball above the diamond substrate, which heats it to a specific temperature. The plasma ball doesn't contact the cavity wall, making the diamond growth process free from impurities and enhancing the diamond's quality. The MPCVD system consists of a vacuum chamber, a microwave generator, and a gas delivery system that controls the flow of gas into the chamber.

What are the advantages of using a sieving machine?

Sieving machines offer several advantages in particle size analysis and separation processes. They provide a quick and efficient method for separating particles into different size fractions, enabling accurate particle size distribution analysis. The machines are versatile and can handle a wide range of materials, including powders, granules, and bulk solids. They are also easy to use and require minimal operator intervention. Sieving machines can be equipped with different mesh sizes or screen types to accommodate various particle size ranges. Additionally, modern sieving machines often come with advanced features such as automated controls, programmable settings, and data logging capabilities, enhancing productivity and data accuracy.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

What are the advantages of Mpcvd?

MPCVD has several advantages over other methods of diamond production, such as higher purity, less energy consumption, and the ability to produce larger diamonds.

What types of materials can be sieved using a sieving machine?

Sieving machines can be used to sieve a wide range of materials, including but not limited to sands, soils, powders, granules, pharmaceuticals, food products, chemicals, and minerals. The machines are suitable for sieving materials with particle sizes ranging from a few micrometers to several millimeters. Different mesh sizes or screen types can be selected based on the desired particle size range. Sieving machines are commonly used in industries such as mining, pharmaceuticals, food processing, cosmetics, and chemical manufacturing, where particle size analysis and separation are critical for quality control and process optimization.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

Are CVD diamonds real or fake?

CVD diamonds are real diamonds and not fake. They are grown in a laboratory through a process called Chemical Vapor Deposition (CVD). Unlike natural diamonds that are mined from under the earth's surface, CVD diamonds are created using advanced technology in labs. These diamonds are 100% carbon and are the purest form of diamonds known as Type IIa diamonds. They have the same optical, thermal, physical, and chemical properties as natural diamonds. The only difference is that CVD diamonds are created in a lab and not mined from the earth.

How does a sieving machine work?

A sieving machine operates by using vibration or oscillation to separate particles based on size. The machine consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. As the machine is turned on, a vibrating motor or other mechanism generates vibration or oscillation, causing the screen to move rapidly. This movement agitates the particles on the screen, allowing smaller particles to pass through the openings in the mesh, while larger particles are retained. The sieving process can be further enhanced by adjusting the amplitude and frequency of the vibrations to optimize separation efficiency. The separated fractions can then be collected and analyzed for particle size distribution or further processing.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

Can a sieving machine be used for wet sieving?

Yes, some sieving machines are designed specifically for wet sieving applications. These machines are equipped with waterproof enclosures and special screens or mesh that can withstand contact with liquids. Wet sieving is commonly used for analyzing particle size distribution in suspensions or slurries. The process involves immersing the sample in a liquid medium while sieving to prevent agglomeration or clogging of the mesh. The liquid medium helps to disperse the particles and facilitate their passage through the screen. Wet sieving is often utilized in industries such as ceramics, construction materials, and environmental testing, where particles are present in a liquid form. It is important to select a sieving machine specifically designed for wet sieving and follow proper procedures to ensure accurate and reliable results.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.
View more faqs for this product

4.7

out of

5

Incredible precision and efficiency, a game-changer for our lab!

Hiroshi Tanaka

4.8

out of

5

Top-notch quality and durability, worth every penny.

Elena Müller

4.9

out of

5

Fast delivery and excellent customer service, highly recommend.

Carlos Silva

4.7

out of

5

State-of-the-art technology, simplifies our testing process.

Anya Kovalenko

4.8

out of

5

Outstanding value for money, very satisfied with the purchase.

Liam O'Brien

4.9

out of

5

User-friendly interface, makes data analysis a breeze.

Sophia Rossi

4.7

out of

5

Reliable and robust, handles all our testing needs.

Mohammed Al-Farsi

4.8

out of

5

Innovative features, keeps our lab ahead of the curve.

Isabella Hernandez

4.9

out of

5

Exceptional build quality, long-lasting and efficient.

Feng Zhang

4.7

out of

5

Quick setup and easy operation, great for our team.

Aarav Patel

4.8

out of

5

Highly accurate results, invaluable for our research.

Nina Svensson

4.9

out of

5

Superb support and maintenance, a worry-free investment.

Lucas Ferreira

4.7

out of

5

Streamlined workflow, saves us time and resources.

Yara El-Sayed

4.8

out of

5

Advanced technology, enhances our testing capabilities.

Dmitri Ivanov

4.9

out of

5

Excellent value, outperforms other machines in its class.

Emma Leclerc

4.7

out of

5

Reliable performance, consistent and accurate results.

Javier Gomez

4.8

out of

5

Impressive durability, handles high-stress testing with ease.

Priya Nair

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