Molds & Accessories
Cylindrical press mold with scale
Item Number : PCMC
Price varies based on specs and customizations
- Die heating
- Alloy tool steel :Cr12MoV
- Indenter hardness
- HRC60-HRC62
- Sample size
- Φ10、Φ12、Φ13、Φ15、Φ18、Φ20 mm (M)
- Cavity depth
- 100mm (N)
- Dimensions
- Φ53*220mm(L*H)
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Introduction
The cylindrical press mold with scale is a versatile tool designed for high-pressure molding of powders into various shapes and sizes, including round, square, and hexagonal forms. It features electric heating for precise temperature control during the molding process. This mold is particularly useful for applications requiring large cross-sectional areas or high pressure, such as the production of spark plugs and other industrial components. The system includes an automatic press control device for setting multiple pressure regulation steps, ensuring repeatable and stable results.
Applications
Cylindrical press molds with scale application are versatile tools used in various industries for creating precise and uniform shapes from powders or granules. These molds are particularly useful in scenarios requiring high pressure and large cross-sectional areas, ensuring stability and uniformity in the final product. Below are some key application areas and related long-tail keywords:
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Pharmaceutical Tablet Manufacturing:
- Tablet Compression Molding: Utilized for pressing powders into tablets of various shapes and sizes.
- Uniform Dosage Formulation: Ensures consistent drug distribution in each tablet.
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Ceramic Product Production:
- Ceramic Tile Pressing: Forming ceramic tiles with precise dimensions and shapes.
- Advanced Ceramic Components: Manufacturing components for electronics and automotive industries.
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Powder Metallurgy:
- Metal Powder Compaction: Creating metal parts with high density and strength.
- Custom Metal Shapes: Producing intricate metal shapes for specialized applications.
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Food Industry:
- Confectionery Pressing: Forming candies and other food items into specific shapes.
- Nutritional Supplement Tablets: Ensuring uniform size and shape for easy consumption and dosing.
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Research and Development:
- Material Science Experiments: Testing the properties of new materials under controlled pressure conditions.
- Prototype Development: Quickly producing samples for testing and validation.
These applications highlight the versatility and precision of cylindrical press molds, making them essential equipment in numerous industrial and research settings.
Detail & Parts
Technical specifications
| Instrument model | PCMC |
|---|---|
| Sample shape |  |
| Die heating | Alloy tool steel :Cr12MoV |
| Indenter hardness | HRC60-HRC62 |
| Sample size | Φ10、Φ12、Φ13、Φ15、Φ18、Φ20 mm (M) |
| Cavity depth | 100mm (N) |
| Dimensions | Φ53*220mm(L*H) |
| Weight | 4.8Kg |
| Diagram of hydraulic powder press size |  |
Operation steps
1.Assemble the die according to the operation diagram and install the sample in the cavity.
2.Put the die in the center of the hydraulic press and pressurize to required pressure.
3.Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.
4.Take out the die from the hydraulic press , and remove the sample gently.
Principle
The cylindrical press mold operates on Pascal's principle, which ensures uniform pressure distribution across the entire surface of the enclosed incompressible fluid. This principle is utilized in the molding process where powder materials are sealed in a low-deformation mold, typically a rubber bag, and subjected to uniform compression by transmitting liquid pressure. This method ensures stability and uniformity in the molded pieces, making it suitable for producing various shapes and sizes with high precision.
Advantages
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Enhanced Stability and Uniformity: The cylindrical press mold ensures that samples are compacted uniformly from each side, leading to increased stability and uniformity. This is crucial for subsequent processing stages, especially in industries where precision is paramount.
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Versatility in Shape and Size: With the ability to use different shapes of molds, this press can produce a variety of shapes and sizes, including round, square, rectangular, circular, hexagonal, and flat shapes. This versatility is essential for industries that require diverse product forms.
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High Aspect Ratio Pellet Production: The mold's design allows for the pressing of very long aspect ratio pellets, which is particularly beneficial in industries like ceramics and spark plug manufacturing. This capability ensures that long, thin items can be pressed without compromising on quality or stability.
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Repeatable Process: Once the initial setup is calibrated for specific dimensions, the process becomes highly repeatable. This is advantageous for mass production where consistency is key.
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Electric Heating Capabilities: The inclusion of electric heating in the mold allows for the heating process to be integrated into the pressing stage. This feature streamlines the production process, reducing the need for separate heating equipment.
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Large Tonnage Machine Compatibility: The mold is designed to work with large tonnage machines, making it suitable for high-pressure applications. This is essential for industries that require high force to mold large cross-sectional areas.
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Energy Efficient Operation: The circuit principle and operational steps ensure efficient energy storage and release, contributing to a more energy-efficient operation. This is beneficial for reducing operational costs and environmental impact.
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Suitable for Irregular Shapes: The mold can handle irregular shapes such as donuts or items with varying dimensions along their length. This flexibility is crucial for industries that produce complex-shaped products.
By leveraging these advantages, the cylindrical press mold offers a robust solution for industries requiring precise, versatile, and efficient pressing processes.
FAQ
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Is A Press Mold?
What Is Press Mould In Ceramics?
What Is KBr Used For?
How Do You Prepare Pressed Pellets For XRF?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
How Are Pellet Molds Used?
What Is The KBr Pellet Method?
What Pressure Should XRF Pellets Be?
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Types Of Materials Can Be Pelletized Using Pellet Molds?
Why KBr Is Used For Pellet?
What Is The Advantage Of XRF Pressed Pellet Technique?
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
How Can One Select The Appropriate Pellet Mold For Their Specific Application?
How To Make KBr Pellets For FTIR?
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
4.7
out of
5
Impressive precision and durability, perfect for our lab's needs.
4.8
out of
5
Fast delivery and excellent value for money, highly recommend!
4.9
out of
5
Top-notch quality, simplifies our molding process significantly.
4.7
out of
5
Technologically advanced, handles complex shapes with ease.
4.8
out of
5
Durable and reliable, meets all our high-pressure needs.
4.9
out of
5
Efficient and versatile, a game-changer for our lab.
4.7
out of
5
Great customer service, product as described and more.
4.8
out of
5
Consistently high performance, very satisfied.
4.9
out of
5
Innovative design, simplifies our production process.
4.7
out of
5
Robust and efficient, handles large tonnage with ease.
4.8
out of
5
Excellent build quality, highly recommend for any lab.
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