Thematics Pellet Dies

pellet dies

Lab pellet dies is a device used in laboratories to press different types of sample materials, including rubbers, polymers, and composites. The sample materials are compressed to prepare them for various tests, such as tensile strength, elongation tests, and Mooney viscosity. Lab press mold is cost-effective and requires minimal material loss during the molding process. It is preferred by scientists and researchers due to its precision and ability to provide reliable and consistent results. Lab press molds are used in several industries and material categories, including pharmaceuticals, laminating, rubber and plastic molding, and R&D tests.


Our extensive range of laboratory platen pellet dies can be used for R&D, quality tests, and short runs in various industries, including pharmaceuticals, laminating, and rubber and plastic molding. Our lab presses are designed for precision, durability, and consistency, providing long-lasting results for your research. 

Applications of Lab Pellet Dies

  • Preparation of samples for R&D and quality tests in various industries, including pharmaceuticals, laminating, rubber and plastic molding.
  • Testing and compacting materials such as rubber, plastics, composites, ceramics, wood, and thermoplastic resins.
  • Laminating and pharmaceutical applications.
  • Short production runs and lean manufacturing applications.
  • Research and educational purposes in universities. 

Advantages of Lab Pellet Dies

  • Consistent and Accurate Pellet Production
  • Customizable Die Shapes
  • Wide Range of Pressure Options
  • Suitable for Various Applications such as Pharmaceutical Development, Spectroscopy, and Bomb Calorimetry
  • Ideal for Creating Compressed Pellets from Powdered Materials
  • Can be Used for Creating Complex Ceramic Parts with High Quality
  • Offers Higher Packing Uniformity than Uniaxial Pressing
  • Easy to Automate with Dry-Bag Isopressing
  • Reduces Maintenance with Longer O-Ring Life
  • Requires Less Bench Space
  • Easy to Move between Labs
  • Easy to Operate
  • Provides Faster Loading and Unloading
  • Suitable for Pressing Irregular Shapes such as Donuts or Shapes with Changing Dimensions Along Its Length
  • Ideal for Pressing Long and Thin Items with High Stability and Uniformity.

Lab Pellet Dies is a crucial tool for preparing samples for R&D and quality tests. Our Lab Press Mold is a highly cost-effective solution that provides a complete customisation service, ensuring that your specific requirements are met. Our extensive product line offers standard solutions that fit your needs, and we also provide custom designs for more unique applications.

FAQ

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!


Related Articles

X-Ray Fluorescence Spectrometer: Powder Compression Method for Sample Preparation

X-Ray Fluorescence Spectrometer: Powder Compression Method for Sample Preparation

This article discusses the powder compression method in XRF spectral analysis, focusing on sample preparation techniques and equipment.

Read more
Preparing XRD Samples: A Comprehensive Guide

Preparing XRD Samples: A Comprehensive Guide

Detailed steps and requirements for preparing samples for X-ray diffraction experiments.

Read more
Infrared Spectroscopy Sample Preparation and Handling

Infrared Spectroscopy Sample Preparation and Handling

Detailed guide on preparing and handling solid, liquid, and gas samples for infrared spectroscopy.

Read more
Transmission Electron Microscopy Sample Preparation: From Basics to Practical Skills

Transmission Electron Microscopy Sample Preparation: From Basics to Practical Skills

Detailed guide on TEM sample prep, covering cleaning, grinding, polishing, fixation, and covering techniques.

Read more
Six Sample Preparation Techniques for Infrared Spectroscopy

Six Sample Preparation Techniques for Infrared Spectroscopy

An overview of various sample preparation methods for infrared spectral analysis.

Read more
In Situ Infrared Spectroscopy: Principles, Sample Requirements, and Preparation Methods

In Situ Infrared Spectroscopy: Principles, Sample Requirements, and Preparation Methods

An overview of the principles, sample requirements, and preparation methods for in situ infrared spectroscopy.

Read more
Choosing a High-Performance MPCVD Device

Choosing a High-Performance MPCVD Device

Key considerations for selecting an MPCVD device for diamond growth.

Read more
Hydraulic Hot Press: Principles, Components, Features, Advantages, and Applications

Hydraulic Hot Press: Principles, Components, Features, Advantages, and Applications

An in-depth look at the hydraulic hot press, its components, features, advantages, and applications.

Read more
Infrared Spectroscopy Sample Preparation Operation Guide

Infrared Spectroscopy Sample Preparation Operation Guide

A comprehensive guide on preparing samples for infrared spectroscopy analysis, covering gas, liquid, and solid samples.

Read more
Infrared Spectroscopy: Techniques and Sample Preparation

Infrared Spectroscopy: Techniques and Sample Preparation

An overview of infrared spectroscopy methods, focusing on the pressing method and sample preparation with potassium bromide.

Read more
Comprehensive Application of Cold Isostatic Pressing Technology

Comprehensive Application of Cold Isostatic Pressing Technology

An overview of the wide-ranging applications of cold isostatic pressing technology across various industries.

Read more
Principle and Process of Cold Isostatic Pressing

Principle and Process of Cold Isostatic Pressing

Explains the mechanism, factors, and process of cold isostatic pressing in powder molding.

Read more
Application of Hot Isostatic Pressing Technology in Special Ceramic Preparation

Application of Hot Isostatic Pressing Technology in Special Ceramic Preparation

Explores the use of HIP technology in special ceramics, focusing on preparation, characteristics, and industry trends.

Read more
Defects and Solutions for Isostatically Pressed Ceramic Balls

Defects and Solutions for Isostatically Pressed Ceramic Balls

This article discusses various defects in isostatically pressed ceramic balls and provides solution strategies for each type of defect.

Read more
Zirconia Ceramic Sintering Processes and Common Issues

Zirconia Ceramic Sintering Processes and Common Issues

An in-depth look at various sintering methods for zirconia ceramics and common problems encountered during the process.

Read more
Isostatic Pressing Technology: Principles, Classification, and Applications

Isostatic Pressing Technology: Principles, Classification, and Applications

An in-depth look at isostatic pressing technology, its types, and diverse applications across various industries.

Read more
Nine Precision Molding Processes of Zirconia Ceramics

Nine Precision Molding Processes of Zirconia Ceramics

An overview of nine advanced molding processes for zirconia ceramics, including dry and wet methods.

Read more
Advanced Alumina Ceramics: Applications and Manufacturing Techniques

Advanced Alumina Ceramics: Applications and Manufacturing Techniques

Overview of alumina ceramics' applications and manufacturing methods, including molds, isostatic pressing, and green body formation.

Read more
Advanced Alumina Ceramics: Applications and Manufacturing Techniques

Advanced Alumina Ceramics: Applications and Manufacturing Techniques

This article discusses the applications and manufacturing techniques of advanced alumina ceramics, including molds, isostatic pressing, and green bodies.

Read more
Zirconia Ceramic Rod Production Processes: Isostatic Pressing vs. Dry Pressing

Zirconia Ceramic Rod Production Processes: Isostatic Pressing vs. Dry Pressing

A comparison of isostatic pressing and dry pressing in zirconia ceramic rod production, highlighting differences and advantages.

Read more

Downloads

Catalog of Cold Isostatic Press

Download

Catalog of Lab Isostatic Press Machine

Download

Catalog of Pellet Dies

Download

Catalog of Vacuum Arc Melting Furnace

Download

Catalog of Xrf Pellet Press

Download

Catalog of Lab Press

Download

Catalog of High Purity Graphite Crucible

Download

Catalog of Kbr Pellet Press

Download

Catalog of Lab Hydraulic Press

Download

Catalog of Electric Lab Press

Download

Catalog of Handheld Xrf Analyzers

Download

Catalog of Manual Lab Press

Download

Catalog of Tablet Punching Machine

Download

Catalog of Pellet Press

Download

Catalog of Hydraulic Heated Lab Press

Download

Catalog of Glass Material

Download

Catalog of Vacuum Hot Press Furnace

Download

Catalog of Rubber Processing Machine

Download

Catalog of Atmosphere Furnace

Download

Catalog of Battery Consumables

Download

Catalog of Battery Material

Download