Lab pellet dies is a device used in laboratories to press different types of sample materials, including rubbers, polymers, and composites. The sample materials are compressed to prepare them for various tests, such as tensile strength, elongation tests, and Mooney viscosity. Lab press mold is cost-effective and requires minimal material loss during the molding process. It is preferred by scientists and researchers due to its precision and ability to provide reliable and consistent results. Lab press molds are used in several industries and material categories, including pharmaceuticals, laminating, rubber and plastic molding, and R&D tests.
Toggle Categories
Get Instant Support
Choose your preferred way to connect with our team
-
Get Free Quote Fill out form for detailed pricing
-
Send Email Detailed inquiry support
-
WhatsApp Quick mobile chat
Response Time
Within 8 hours on working days, 24 hours on holidays
pellet dies
Infrared Heating Quantitative Flat Plate Press Mold
Item Number: PMHD
Double Plate Heating Press Mold for Lab
Item Number: PMD
Square Lab Press Mold for Laboratory Applications
Item Number: PMS
Special Heat Press Mold for Lab Use
Item Number: PCHF
Assemble Lab Cylindrical Press Mold
Item Number: PMAC
Assemble Square Lab Press Mold for Laboratory Applications
Item Number: PMAS
Carbide Lab Press Mold for Laboratory Applications
Item Number: PMW
XRF & KBR plastic ring lab Powder Pellet Pressing Mold for FTIR
Item Number: PMXP
XRF & KBR steel ring lab Powder Pellet Pressing Mold for FTIR
Item Number: PMXS
XRF Boric Acid Lab Powder Pellet Pressing Mold for Laboratory Use
Item Number: PMXB
Special Shape Press Mold for Lab
Item Number: PMT
Button Battery Tablet Press Sealing Mold for Lab Use
Item Number: PMN
Button Battery Disassembly and Sealing Mold for Lab Use
Item Number: PCKM
Square Bidirectional Pressure Mold for Lab Use
Item Number: PMS-F
Round Bidirectional Press Mold for Lab
Item Number: PMSY
Cylindrical Press Mold with Scale for Lab
Item Number: PCMC
Anti-Cracking Press Mold for Lab Use
Item Number: PML
Polygon Press Mold for Lab
Item Number: PMPD
Ring Press Mold for Lab Applications
Item Number: PMO
Multi-Punch Rotary Tablet Press Mold Ring for Rotating Oval and Square Molds
Item Number: TPM-06
Lab Infrared Press Mold
Item Number: PMID
No Demolding Lab Infrared Press Mold for Laboratory Applications
Item Number: PMI
Custom Machined and Molded PTFE Teflon Parts Manufacturer with PTFE Crucible and Lid
Item Number: PTFE-29
Our extensive range of laboratory platen pellet dies can be used for R&D, quality tests, and short runs in various industries, including pharmaceuticals, laminating, and rubber and plastic molding. Our lab presses are designed for precision, durability, and consistency, providing long-lasting results for your research.
Applications of Lab Pellet Dies
- Preparation of samples for R&D and quality tests in various industries, including pharmaceuticals, laminating, rubber and plastic molding.
- Testing and compacting materials such as rubber, plastics, composites, ceramics, wood, and thermoplastic resins.
- Laminating and pharmaceutical applications.
- Short production runs and lean manufacturing applications.
- Research and educational purposes in universities.
Advantages of Lab Pellet Dies
- Consistent and Accurate Pellet Production
- Customizable Die Shapes
- Wide Range of Pressure Options
- Suitable for Various Applications such as Pharmaceutical Development, Spectroscopy, and Bomb Calorimetry
- Ideal for Creating Compressed Pellets from Powdered Materials
- Can be Used for Creating Complex Ceramic Parts with High Quality
- Offers Higher Packing Uniformity than Uniaxial Pressing
- Easy to Automate with Dry-Bag Isopressing
- Reduces Maintenance with Longer O-Ring Life
- Requires Less Bench Space
- Easy to Move between Labs
- Easy to Operate
- Provides Faster Loading and Unloading
- Suitable for Pressing Irregular Shapes such as Donuts or Shapes with Changing Dimensions Along Its Length
- Ideal for Pressing Long and Thin Items with High Stability and Uniformity.
Lab Pellet Dies is a crucial tool for preparing samples for R&D and quality tests. Our Lab Press Mold is a highly cost-effective solution that provides a complete customisation service, ensuring that your specific requirements are met. Our extensive product line offers standard solutions that fit your needs, and we also provide custom designs for more unique applications.
FAQ
What Is A Press Mold?
A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.
What Is Press Mould In Ceramics?
Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.
How Are Pellet Molds Used?
To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.
What Types Of Materials Can Be Pelletized Using Pellet Molds?
Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
How Can One Select The Appropriate Pellet Mold For Their Specific Application?
Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Articles
The Anchor of Truth: Why Physical Stability Defines Electrochemical Success
In electrochemistry, data integrity begins with physical stability. Discover why securing your electrolytic cell is the most critical step in your experiment.
Read more
The Unseen Physics of Perfection: Mastering Heat, Pressure, and Time
A deep dive into how hot press machines work, exploring the critical interplay of heat, pressure, and time that defines quality and prevents failure.
Read more
The Transparency Paradox: Mastering the Fragile Art of Electrolytic Cells
Glass electrolytic cells are precision instruments, not simple containers. Learn the systematic approach to handling glass to ensure safety and data integrity.
Read more
The Thermodynamics of a Perfect Seal: A Component-Level Approach to Sterilization
Learn why autoclaving your entire electrolytic cell destroys the seal. A guide to understanding material properties and protecting your experiments.
Read more
The Physics of Permanence: How Hot Presses Forge the Modern World
Hot presses use controlled heat and pressure to create permanent bonds. Discover how this transformative technology enables everything from electronics to advanced materials.
Read more
The Art of the Void: Mastering Vacuum Furnace Leak Detection
Protect your research integrity. Learn the systemic approach to vacuum furnace leak detection—from Rate-of-Rise protocols to Helium spectrometry.
Read more
The Silent Deformation: Why Good Intentions Break Precision Glassware
Discover the critical thermal limits of double-layer electrolytic cells. Learn why heating the assembly destroys precision and how to ensure experimental integrity.
Read more
The Thermodynamics of Patience: Mastering the Five-Port Cell
Precision in electrochemistry requires balancing thermal control with material limits. Learn to manage heat without compromising your PTFE seals or data integrity.
Read more
The Geometry of Control: Inside the Super-Sealed Electrolytic Cell
Why the 10-100ml volume and 5-aperture design became the gold standard for electrochemical precision, and how to choose the right setup.
Read more
Why Your Forge Welds Fail: The Hidden Power of Pressure Over Impact
Tired of inconsistent Damascus billets and exhausting forging sessions? Discover the root cause and why a hydraulic press is the fix.
Read more
The Invisible Variable: Why Electrolytic Cell Hygiene Defines Your Data
Proper electrolytic cell maintenance prevents dangerous reactions and ensures data integrity. Learn the critical "no metal brush" rule and safety protocols.
Read more
Beyond Heat: Why Pressure is the Deciding Factor in Advanced Materials
Explore the critical trade-offs between hot pressing and sintering. Learn how pressure transforms material properties, costs, and project outcomes.
Read more
The Pressure Paradox: Why More Isn't Always Better in Hot Press Sintering
Increasing pressure in hot press sintering speeds densification but risks hidden flaws like anisotropy. Mastering this trade-off is key to superior materials.
Read more
The Fragile Vessel of Truth: A Maintenance Manifesto for Electrolytic Cells
Data integrity relies on equipment health. Discover the psychological and technical art of maintaining five-port electrolytic cells for reproducible science.
Read more
Uniformity Over Form: The Hidden Genius of Cold Isostatic Pressing
Discover why Cold Isostatic Pressing sacrifices initial shape accuracy to achieve the uniform density critical for flawless, high-integrity final parts.
Read more
Forged Under Pressure: The Unseen Science of High-Durability Lab Surfaces
Discover how hot press lamination forges non-porous, chemical-resistant surfaces, making it the ideal foundation for modern laboratory furniture.
Read more
From Dust to Density: The Microstructural Science of Hot Pressing
Hot pressing isn't just shaping material; it's a micro-engineering process that eliminates hidden voids to create parts with near-perfect density and strength.
Read more
The Architecture of Containment: Selecting Materials for Super-Sealed Electrolytic Cells
The vessel defines the experiment. Explore the engineering trade-offs between Borosilicate Glass, Quartz, and PTFE to ensure accurate electrochemical data.
Read more
The Invisible Variable: Why Cell Maintenance Defines Electrochemical Truth
Data fidelity begins at the sink. Discover the systematic approach to cleaning electrolytic cells and why the integrity of your glassware defines your results.
Read more
The Architecture of Silence: Mastering the Super-Sealed Electrolytic Cell
Great electrochemical data starts before the experiment begins. Master the four critical steps of cell preparation—inspection, cleaning, installation, and loading.
Read more