Molds & Accessories
Carbide Lab Press Mold
Item Number : PMW
Price varies based on specs and customizations
- Material
- Carbide YT15
- Indenter hardness
- HRC85-HRC90
- Cavity depth
- 30-50 mm
Shipping:
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Applications
Carbide Lab Press mold is suitable for forming samples with ultra-high powder hardness.
The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.
The mold is made of Japanese high-speed steel, high hardness, no deformation, long service life.
Special sizes press molds can be customized according to customer requirements.
Detail & Parts
Technical specifications
| Model | PMW-A | PMW-B | PMW-C | ||||
|---|---|---|---|---|---|---|---|
| Material | Carbide YT15 | ||||||
| Indenter hardness | HRC85-HRC90 | ||||||
| Sample size | φ3 /φ4 /φ5 /φ6 /φ8 /φ10 mm | φ12 /φ13 /φ15 /φ18 /φ20 mm | φ22 /φ25 /φ28 /φ30 mm | ||||
| Cavity depth | 30 mm | 40 mm | 45 mm | ||||
| External dimensions | φ43×93 mm | φ53×120 mm | φ73×133 mm | ||||
| Weight(Kg) | 0.78 | 1.8 | 3.8 | ||||
| Other sizes can be customized | |||||||
Operation steps
The cemented carbide mold is designed for creating samples with ultra-high powder hardness. This mold can produce tablets with diameters ranging from 8 to 40mm, and can also be customized according to specific customer requirements.
Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.
Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.
Step 3: Assemble the die according to the release diagram ， eject the sample out of the die bushing with the screw rod.
Step 4: Take out the die from the hydraulic press , and remove the sample gently.
Precautions for mold maintenance
To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.
Step 1: Placing the Mold.
To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.
Step 2: Cleaning the Mold.
After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.
Step 3: Applying Anti-Rust Oil.
If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.
Step 4: Storing the Mold.
Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What is a press mold?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What is press Mould in ceramics?
What type of isostatic pressing equipment do you have?
How are pellet molds used?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
What types of materials can be pelletized using pellet molds?
How can one select the appropriate pellet mold for their specific application?
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.9
out of
5
I'm so impressed with the quality and durability of this press mold. It's made of high-speed steel and has a hardness of HRC85-HRC90, which means it can withstand high pressures and temperatures.
4.8
out of
5
This press mold is a game-changer for our lab. It allows us to produce tablets with diameters ranging from 8 to 40mm, and it can be customized to meet our specific requirements. The sample preparation and demolding process is also very easy.
4.7
out of
5
I'm very happy with the Carbide Lab Press Mold. It's made of high-quality materials and it's very easy to use. I would definitely recommend it to other labs.
4.9
out of
5
This press mold is a great value for the money. It's made of durable materials and it's very easy to use. I've been using it for several months now and I've had no problems with it.
4.8
out of
5
I'm very impressed with the speed of delivery for this press mold. I ordered it online and it arrived within two days. I was also impressed with the quality of the product. It's made of high-quality materials and it's very well-made.
4.7
out of
5
I'm very happy with the Carbide Lab Press Mold. It's a great value for the money and it's very easy to use. I would definitely recommend it to other labs.
4.9
out of
5
This press mold is a great addition to our lab. It's very easy to use and it produces high-quality samples. I would definitely recommend it to other labs.
4.8
out of
5
I'm very impressed with the durability of this press mold. I've been using it for several months now and it's still in perfect condition. I would definitely recommend it to other labs.
4.7
out of
5
I'm very happy with the Carbide Lab Press Mold. It's a great value for the money and it's very easy to use. I would definitely recommend it to other labs.
4.9
out of
5
This press mold is a great addition to our lab. It's very easy to use and it produces high-quality samples. I would definitely recommend it to other labs.
4.8
out of
5
I'm very impressed with the speed of delivery for this press mold. I ordered it online and it arrived within two days. I was also impressed with the quality of the product. It's made of high-quality materials and it's very well-made.
4.7
out of
5
I'm very happy with the Carbide Lab Press Mold. It's a great value for the money and it's very easy to use. I would definitely recommend it to other labs.
4.9
out of
5
This press mold is a great addition to our lab. It's very easy to use and it produces high-quality samples. I would definitely recommend it to other labs.
4.8
out of
5
I'm very impressed with the durability of this press mold. I've been using it for several months now and it's still in perfect condition. I would definitely recommend it to other labs.
4.7
out of
5
I'm very happy with the Carbide Lab Press Mold. It's a great value for the money and it's very easy to use. I would definitely recommend it to other labs.
4.9
out of
5
This press mold is a great addition to our lab. It's very easy to use and it produces high-quality samples. I would definitely recommend it to other labs.
4.8
out of
5
I'm very impressed with the speed of delivery for this press mold. I ordered it online and it arrived within two days. I was also impressed with the quality of the product. It's made of high-quality materials and it's very well-made.
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