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Ball press mold

Molds & Accessories

Ball press mold

Item Number : PMQ

Price varies based on specs and customizations

Die heating
Alloy tool steel :Cr12MoV
Indenter hardness
HRC60-HRC62
Sample size
Φ6-Φ50 mm (M)
Cavity depth
40mm (N)-60mm (N)
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Introduction

Ball press molds are specialized tools used in high-pressure applications to shape metal powders into various forms such as round, square, or hexagonal shapes. These molds are often used in conjunction with large tonnage machines to achieve the necessary pressure for molding large cross-sectional areas. The process involves electric heating of the mold and the use of hydraulic systems to control pressure and ensure uniform compression of the powder. This technique is crucial in industries requiring precise and durable metal components, enhancing mechanical bonding and structural integrity.

Applications

Ball press molds are versatile tools used in various industries for the compaction and shaping of materials under high pressure. These molds are particularly essential in powder metallurgy, ceramic production, and rubber processing, where precise shaping and high-density products are required. The ability to produce different shapes and sizes, coupled with the option for electric heating, makes ball press molds a critical component in advanced manufacturing processes.

  • Powder Metallurgy: Used for compacting metal powders into desired shapes before sintering, ensuring high density and strength in the final product.
  • Ceramic Manufacturing: Essential for creating intricate ceramic pieces with uniform density, suitable for high-performance applications like insulators and advanced ceramics.
  • Rubber Processing: Employed in the production of rubber products through hydraulic vulcanization, ensuring uniform heating and shaping of rubber materials.
  • Pharmaceutical Industry: Used for tablet manufacturing, where precise pressure and shape are crucial for dosage accuracy and product integrity.
  • Advanced Materials Research: Involved in the development of new materials and composites, where controlled pressure and shape are necessary for research and prototyping.

Detail & Parts

1) Sample Preparation Process 2)Release Process1) Sample Preparation Process 2)Release Process

Technical specifications

Instrument model PMQ
Sample shape Sample shape
Die heating Alloy tool steel :Cr12MoV
Indenter hardness HRC60-HRC62
Sample size Φ6、Φ8、Φ10、Φ15、Φ20mm (M) Φ30、Φ40、Φ50 mm (M)
Cavity depth 40mm (N) 60 mm (N)
Dimensions Φ53*120mm (L*H) Φ88*150 mm (L*H)
Weight 1.4kg 5.8kg
Diagram of hydraulic powder press size Diagram of hydraulic powder press size Diagram of hydraulic powder press size 2

Features

The ball press mold feature offers a versatile and efficient method for achieving high compact densities in metal and ceramic powder compaction. This process is particularly beneficial for producing intricate shapes and high-quality parts with uniform pressure and enhanced density. Here are the key features and their benefits:

  1. Versatile Shapes and Sizes: The ball press mold allows for the production of various shapes including round, square, rectangular, circular, hexagonal, and flat shapes. This versatility is crucial for industries requiring diverse part geometries.

  2. High and Uniform Pressure: The isostatic pressing process ensures high and uniform pressure distribution, eliminating die wall friction. This results in higher compact densities and improved part quality.

  3. Precision Dimensions: The inner diameter of pressed shapes achieves higher precision compared to the outer diameter, making it ideal for applications requiring tight dimensional tolerances.

  4. Efficient Production: The dry bag isostatic pressing method simplifies the production process by integrating rubber tooling into the apparatus, reducing the need for separate immersion and removal steps. This leads to faster production rates and ease in automation.

  5. Heat Integration: The hydraulic hot press rubber process incorporates heat to facilitate the flow of stock and fill the mold cavity, ensuring complete filling and reducing defects such as flow lines and blisters.

  6. Large Tonnage Capability: The large tonnage machine is suitable for molding large cross-sectional areas and requires greater pressure, making it adaptable to various industrial needs.

  7. Energy Storage and Control: The circuit principle of the ball press mold involves storing energy through high-pressure oil, allowing for precise control and immediate unloading when needed, enhancing operational efficiency.

These features collectively make the ball press mold an essential tool for industries seeking high-quality, precise, and versatile powder compaction solutions.

Operation steps

The spherical mold is used in the pharmaceutical industry and small batch testing.

1.Place the sample 1.Assemble the die according to the operation diagram and install the sample in the cavity.into the mold

1.Assemble the die according to the operation diagram and install the sample in the cavity.

2.Put the die in the center of the hydraulic press and pressurize to required pressure.

2.Put the die in the center of the hydraulic press and pressurize to required pressure.

3.Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

3.Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

4.Take out the die from the hydraulic press , and remove the sample gently.

4.Take out the die from the hydraulic press , and remove the sample gently.

FAQ

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What is cold isostatic pressing (CIP)?

Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.

What is a press mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What is press Mould in ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

How do you prepare pressed pellets for XRF?

Pressed pellets for XRF analysis are prepared by grinding the sample to a fine particle size and mixing it with a binder or grinding aid. The mixture is then poured into a pressing die and compressed at a pressure of between 15 and 35T. The resulting pellet is ready for analysis. It is important to consider the particle size of the sample, choice of binder, sample dilution ratio, pressure used for pressing, and the thickness of the pellet when designing a sample preparation recipe. Consistency in the preparation procedure is key to ensuring accurate and repeatable results.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What are the advantages of cold isostatic pressing?

  • High green strength: Machining of the compacted material in its green state becomes more feasible.
  • Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
  • Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
  • Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
  • Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
  • Green strength enables efficient in-process handling and treatment, reducing production costs.

What is a cold isostatic press?

A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.

The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.

The pressure results in an increase in the product's density and allows it to take on the desired shape.

Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.

How are pellet molds used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

What pressure should XRF pellets be?

XRF pellets should be pressed at pressures between 15 and 40 tons for 1-2 minutes to ensure that the binder recrystallizes and that there are no void spaces present in the pellet. The pressure applied by the hydraulic press should be enough for the sample to be completely compressed. The thickness of the pellet is also crucial, as it must be infinitely thick to the X-rays. Working with small particle sizes (<50µm or <75µm) is also important for effective analysis. These factors impact how well the sample binds together under pressure, which affects the analytical results.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

Application field of cold isostatic press?

Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.

This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.

What types of materials can be pelletized using pellet molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

What is the advantage of XRF pressed pellet technique?

The advantage of XRF pressed pellet technique is that it produces high-quality results with a higher signal-to-noise ratio, allowing for the detection of even the lightest elements. Quantifying the elemental composition without pressed pellets can lead to significant discrepancies between expected and actual values. The grinding of the sample into fine particles and compressing it into a smooth and flat XRF pellet reduces background scattering and improves the detection of emissions. Pressed pellets are also relatively quick, low-cost, and lend themselves to simple and cost-effective automation for higher throughput laboratories.

What are the wearing parts of cold isostatic pressing equipment?

The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.

How can one select the appropriate pellet mold for their specific application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.

Do you provide matching cold isostatic press molds?

We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.

View more faqs for this product

4.7

out of

5

Exceptional quality and durability, perfect for our lab's needs.

Hiroshi Tanaka

4.8

out of

5

Fast delivery and excellent value for money, highly recommend!

Elena Müller

4.9

out of

5

Technologically advanced, makes our pressing process much smoother.

Carlos Silva

4.7

out of

5

Durable and efficient, saves us time and resources.

Anya Petrova

4.8

out of

5

Great product, enhances our lab's productivity significantly.

Liam O'Brien

4.9

out of

5

Impressive technology, very satisfied with the results.

Sophia Rossi

4.7

out of

5

Reliable and high-quality, exactly what we needed.

Mohammed Al-Farsi

4.8

out of

5

Quick delivery and top-notch quality, very pleased.

Isabella González

4.9

out of

5

Advanced features make our work more efficient, highly recommend.

Andrei Popov

4.7

out of

5

Durable and user-friendly, perfect for our lab setup.

Emma Wilson

4.8

out of

5

Excellent value, enhances our pressing process tremendously.

Lucas Dubois

4.9

out of

5

Highly advanced and reliable, very satisfied with our purchase.

Yuki Nakamura

4.7

out of

5

Fast and efficient, exactly what our lab needed.

Amina El-Sayed

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Catalog of Molds & Accessories

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Catalog of Lab Hydraulic Press

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Catalog of Cold Isostatic Press

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Catalog of Pellet Dies

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Catalog of Vacuum Hot Press Furnace

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Catalog of Xrf Pellet Press

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