Rubber processing machine
Plate vulcanizing press vulcanised rubber machine for lab
Item Number : RPM-01
Price varies based on specs and customizations
- Capacity
- 30/50/100ton orcustomized
- Temperature range
- Room temperature~300℃
- Size of working plates
- 300x300mm or customized
- Work layer
- Single layer heating or integrated cooling and heating
- Cooling mode
- Water cooling or water cooling or linear cooling
Shipping:
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Introduction
The Plate vulcanizing press is a kind of equipment used in the production of rubber products, mainly used for the vulcanization of rubber products. Vulcanization is a key step in rubber processing. By heating and applying pressure, a cross-linked structure is formed between rubber molecules, thereby improving the strength, elasticity, wear resistance and aging resistance of rubber.
Detail & Parts
- Meet the basic requirements of hot pressing molding of general polymer materials;
- Automatic pressure compensation function, one-time pre-pressing and two-time pressurization, automatic pressurization and pressure relief;
- The electric heating plate is resistant to high temperature, corrosion, fast heat transfer, and not easy to deform;
- Built-in dense point heating tube, high temperature accuracy, good uniformity, stable performance and low noise;
- Covers all operating functions of the RPM-01B series;
- Upgraded to 10-inch PLC system control;
- Includes: temperature control function, pressure control function, segmented exhaust, temperature and pressure curve, pressure regulation calculation and real-time display data;
- Covers all system program control functions of the RPM-01C series;
- Adds vacuum operation during hot pressing;
- Meets the vacuum pressure molding process of special high-temperature materials and composite materials;
Application
- Rubber material research: used to study the vulcanization characteristics of different rubber materials, such as the effects of vulcanization time, vulcanization temperature, and vulcanization pressure on rubber properties.
- Formula development: used to develop new rubber formulas and test the effects of different additives, fillers, and vulcanizers on rubber properties.
- Sample preparation: used to prepare small batches of rubber samples for further physical property testing, chemical analysis, and product evaluation.
Flat vulcanizer is also widely used in the production of rubber products such as tires, rubber tubes, seals, rubber pads, etc. It can ensure the quality and performance of rubber products and is an indispensable and important equipment in the rubber industry.
Principle
The working principle of the Plate vulcanizing press is to place the rubber product between two heated plates and then apply pressure and heat. During this process, the rubber material will undergo a chemical reaction to form a stable cross-linked network, thereby obtaining the desired physical and chemical properties.
Features
- Suitable for hot pressing molding of polymer materials: The equipment can meet the basic requirements of hot pressing molding of general polymer materials, ensuring the stable performance of the material during the molding process.
- The electric heating plate is resistant to high temperature and corrosion: The equipped electric heating plate has the characteristics of high temperature resistance and corrosion resistance, and can work stably in harsh environments to ensure the molding quality.
- Fast heat transfer and not easy to deform: The electric heating plate has high heat transfer efficiency and can quickly reach the set temperature. At the same time, the structure is strong and not easy to deform, ensuring long-term stability.
- Built-in dense point heating tube: The built-in dense point heating tube design can provide high-precision temperature control and uniform temperature distribution to ensure temperature stability during the molding process.
- Stable performance and low noise: The equipment has stable performance and low noise during operation, providing users with a quiet and efficient working environment.
Advantages
- Precision Control: Our Plate Vulcanizing Press offers precise temperature and pressure control, allowing for consistent and reliable rubber vulcanization. This ensures that each batch of rubber products meets the highest standards of quality.
- Robust Construction: Built with heavy-duty materials, this press is designed to withstand the toughest industrial environments. Its robust construction guarantees long-term reliability and minimal maintenance.
- Versatile Applications: Whether you're producing tires, rubber hoses, seals, or gaskets, our Plate Vulcanizing Press is versatile enough to handle a wide range of rubber products. It adapts to various shapes and sizes, making it a versatile tool for any rubber manufacturing process.
- Efficient Operation: With advanced automation features, this press optimizes the vulcanization process, reducing cycle times and increasing productivity. It’s designed to be user-friendly, with intuitive controls that make operation simple and efficient.
- Enhanced Safety: Safety is our top priority. The Plate Vulcanizing Press includes multiple safety features, such as emergency stop buttons and pressure release mechanisms, ensuring a safe working environment for operators.
Technical specifications
| Model No. | RPM-01A | RPM-01B | RPM-01C | RPM-01D |
|---|---|---|---|---|
| Control Mode | Manual | Electric | PLC control | Vacuum |
| Capacity | 30/50/100ton orcustomized | |||
| Temperature range | Room temperature~300℃ | |||
| Size of working plates | 300*300mm or customized | |||
| Work layer | Single layer heating or integrated cooling and heating | |||
| Cooling mode | Water cooling | water cooling or linear cooling | ||
| (W*D*H) Volume | 540*400*1250mm | 1100*600*1580mm | 1100*600*1580mm | 1500*600*1580mm |
| Weight (kg) | 210kg | 780kg | 780kg | 900kg |
| Power supply | 3∮，AC380V | |||
FAQ
What are the main types of rubber processing machines?
What is a plate vulcanizing press, and how does it work?
What are the primary applications of a plate vulcanizing press?
What are the key components of a plate vulcanizing press?
What are the key parameters to consider when operating a plate vulcanizing press?
How does a plate vulcanizing press ensure uniform vulcanization and product quality?
What is the principle of operation for a twin screw extruder plastic granulation machine?
What are the advantages of using a hydraulically heated laboratory press?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What is the purpose of a plate vulcanizing press in rubber processing?
What does a hydraulic lab heat press do?
How does an open mixing mill for rubber work?
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What are the advantages of using a lab internal rubber mixer?
How does a hydraulically heated laboratory press work?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What applications does a small lab rubber calendering machine have?
How can the performance of a hydraulically heated laboratory press be optimized?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
How does an automatic high temperature heat press machine function?
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
What makes a lab blown film extrusion machine useful?
4.7
out of
5
Excellent quality and durability. Highly recommend for rubber molding.
4.8
out of
5
Fast delivery and great value for money. Perfect for lab use.
4.9
out of
5
Technologically advanced with precise temperature control.
4.7
out of
5
Reliable and efficient. Best purchase for our lab.
4.8
out of
5
User-friendly and durable. A must-have for any lab.
4.9
out of
5
Outstanding performance and easy to operate.
4.7
out of
5
Highly satisfied with the quality and functionality.
4.8
out of
5
Impressive technology and very durable.
4.9
out of
5
Top-notch machine with excellent customer service.
4.7
out of
5
Great investment for our lab's needs.
4.8
out of
5
Fast and efficient. Perfect for high-demand labs.
4.9
out of
5
Exceptional quality and very reliable.
4.7
out of
5
Excellent value for the price. Highly recommend.
4.8
out of
5
User-friendly design and robust performance.
4.9
out of
5
Best in class for rubber vulcanization.
4.7
out of
5
Reliable and efficient. A great addition to our lab.
4.8
out of
5
Highly durable and easy to maintain.
4.9
out of
5
Outstanding technology and very user-friendly.
4.7
out of
5
Excellent service and very durable.
4.8
out of
5
Great value and perfect for our lab's needs.
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