Vacuum Hot Press Furnace

Vacuum tube hot press furnace

Name: Vacuum tube hot press furnace
Brand: Kintek Solution
SKU: KT-VTP
Rating: 4.78 (10 reviews)

Item Number : KT-VTP

Price varies based on specs and customizations

Hydraulic press working pressure: 0-30 Mpa
Vertical split furnace working temperature: ≤1150 ℃
Heating speed: <15 ℃/min

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Introduction

A Vacuum Tube Hot Press Furnace is a combination of vacuum/atmosphere, hot pressing forming and high temperature sintering. It is suitable for high temperature hot forming of new materials such as dry powder metallurgy and functional ceramics. Vacuum sintering of alloy materials composed of metals and high-temperature sintering of ceramic materials silicon carbide and silicon nitride can also be used for dry powder or crushing at a low temperature of the melting point of the main component. Metallurgically bonded to increase its strength.

Application

Vacuum Tube Hot Press Furnaces are widely used in various industries and research fields, offering precise and efficient heating and pressing capabilities. Here are some of their main application areas:

Sintering of ceramic materials, such as high-performance ceramics, electronic ceramics, and refractory materials
Hot pressing of metal powders, including hard metals, porous metals, and composite materials
Heat treatment of materials, such as annealing, hardening, and tempering
Crystal growth and synthesis of advanced materials
Production of carbon-carbon composites and other high-temperature composites
Vacuum brazing and welding
Research and development of new materials and processes

Features

The Vacuum Hot Press Furnace is a comprehensive set of equipment designed to heat and pressurize materials under controlled conditions, whether in a vacuum or atmospheric environment. This advanced system is tailored to meet the specific needs of various materials and heating temperatures, offering a range of heating elements such as graphite heaters, molybdenum heaters, and induction heating. The furnace supports both one-way and two-way pressurization through a hydraulic system, ensuring precise control over the pressing process.

Key features of the Vacuum Hot Press Furnace include:

Versatile Heating Elements: The furnace accommodates different heating elements like graphite and molybdenum heaters, as well as induction heating, allowing for flexibility in processing a wide range of materials at varying temperatures.
Precise Pressurization Control: With options for one-way or two-way pressurization, the hydraulic system ensures that materials are subjected to the exact pressure required for optimal sintering and compaction.
Enhanced Material Bonding: Under high temperature and pressure, the furnace facilitates the bonding of raw material particles, promoting grain growth and reducing voids and grain boundaries, which leads to a denser, more compact sintered body.
Comprehensive System Integration: The furnace is equipped with a robust structure that includes a furnace body, furnace doors, heating and heat preservation systems, temperature measurement systems, vacuum systems, air charging systems, water cooling systems, and a sophisticated control system, all working in harmony to ensure precise and efficient operation.
Vacuum Environment Optimization: The hot press is designed to operate within a vacuum negative pressure box, which is crucial for preventing oxidation and other adverse reactions during the hot pressing process, thus maintaining the purity and integrity of the materials being processed.

Detail & Parts

Vacuum tube hot press furnace

Vacuum tube hot press furnace Detail

Vacuum tube hot press furnace die

Principle

The split vertical heating furnace body is adopted for the vacuum tubular furnace, the vacuum hot pressing chamber is sealed with high temperature furnace tube and stainless steel flange, and the pressure stroke adopts the vacuum corrugated pipe for up and down movement under vacuum state; The electric hydraulic press machine is used for the pressure generating, and the pressure column is made of graphite rod and graphite mold. When powder is heated to the target sintering temperature while pressurized, the target materials can be sintered into dense and uniform products in a short time.

Advantages

High-temperature accuracy: The advanced touch screen auto temperature controller ensures precise temperature control, providing accurate and reliable results.
Easy operation: The user-friendly 7-inch touch screen English image interface simplifies operation, making it accessible even for novice users.
Programmable sintering curves: Up to 15 sintering curves can be preset, allowing for customized heating and cooling profiles to suit specific materials and processes.
Real-time monitoring: The graphical representation of the sintering curve provides a clear visual overview of temperature changes throughout the process.
Versatile atmosphere control: The optional gas flowmeter enables atmosphere sintering, allowing for precise control of the gas environment during processing.
Remote control and data logging: Optional modules can be added to enable remote control and data downloading, facilitating efficient process monitoring and data analysis.
Wide applications: This Vacuum Tube Furnace finds applications in various fields, including university and research labs, as well as industrial production settings.
Excellent heat insulation: The furnace's superior heat insulation ensures efficient energy utilization and minimizes heat loss, resulting in cost savings.
Uniform temperature distribution: The symmetrical heating design ensures uniform temperature distribution within the furnace chamber, promoting consistent and high-quality results.
Vacuum and inert atmosphere compatibility: The furnace can operate under both vacuum and inert atmosphere conditions, providing flexibility for various processing requirements.

Hydraulic press	Working pressure: 0-30Mpa Travel distance: <50mm Pressure stability: ≤1MPa/10min Pressure meter: Digital pressure gauge Drive solution: Electric drive with standby manual drive
Vertical split furnace	Working temperature: ≤1150℃ Heating element:Ni-Cr-Al resistance wire with dipped Mo Heating speed: <15℃/min Hot zone length: 300mm Constant temperature zone: 100mm Controller: Touch screen with PID thermal controller Rated power: 2200W
Vacuum furnace tube	Tube material: Quartz tube(Optional Alumina/Nickel alloy) Tube diameter: 100mm(Optional 120/160mm) Vacuum sealing: SS flange with silicon O ring Flange cooling method: Inter layer water circulating cooling
Graphite pressing die	Die material: High purity graphite (Graphite must work under vacuum to prevent oxidation) Pressure rod diameter: 87mm Sleeve die size: 55mm OD/ 50mm Height Die inserts: OD22.8 x ID20.8 Pushing Rod: 12.7mmOD/40mm Height Other sizes die can be customer made
Vacuum pump setup	Rotary vane pump vacuum is up to 10-2 torr Turbo pump station vacuum is up to 10-4 torr
Electric power supply	AC110-220V, 50/60HZ

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What is a vacuum furnace used for?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What is a tube furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What is the process of a vacuum furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

How does a tube furnace work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What gas is used in a vacuum furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What is the application for tube furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What is the heating element used in a vacuum furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

How many different types tube furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

Horizontal tube furnace
Vertical tube furnace
Split tube furnace
Rotary tube furnace
Tilting tube furnace
Sliding tube furnace
Fast heating and cooling tube furnace
Continuous feeding and discharging tube furnace

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

What are the advantages of using a tube furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

What safety precautions should be taken when using a tube furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.

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4.7

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Received the furnace in a timely manner. Works like a charm. Thank you!

K. Dmytro

4.8

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Excellent product! Fast delivery and great customer service.

P. Jonathan

4.9

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The furnace is of high quality and has been a great addition to our lab.

E. Yaroslav

4.6

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Very satisfied with this product. It's durable and easy to use.

H. Silvia

4.7

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5

The vacuum tube furnace is a great value for the price. It's also very user-friendly.

V. Antonio

4.8

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This furnace is a real workhorse. It's been running non-stop for weeks and hasn't missed a beat.

A. Magdalena

4.9

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The technical support from KINTEK SOLUTION is top-notch. They helped me troubleshoot a minor issue quickly and easily.

M. Thomas

4.7

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The furnace is very well-made and has all the features I need. I would definitely recommend it to others.

K. Emilia

4.8

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5

Great product! The vacuum tube furnace is easy to use and produces high-quality results.

D. Alexander

4.9

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Very happy with my purchase. The furnace is a great addition to my lab.

P. Viktoriia

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Vacuum tube hot press furnace

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Introduction

Application

Features

Detail & Parts

Principle

Advantages

Warnings

Designed for You

FAQ

What is a vacuum furnace used for?

What is a tube furnace?

What is the process of a vacuum furnace?

How does a tube furnace work?

What are the advantages of using a hydraulically heated laboratory press?

What is the purpose of a vacuum hot press furnace?

What gas is used in a vacuum furnace?

What is the application for tube furnace?

What does a hydraulic lab heat press do?

What are the advantages of a vacuum hot press furnace?

What is the heating element used in a vacuum furnace?

How many different types tube furnace?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

How does a vacuum hot press furnace work?

What are the advantages of using a tube furnace?

How does a hydraulically heated laboratory press work?

What are the common applications of vacuum hot press furnaces?

What safety precautions should be taken when using a tube furnace?

How can the performance of a hydraulically heated laboratory press be optimized?

What factors should be considered when selecting a vacuum hot press furnace?

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