Products Thermal Equipment Graphitization furnace IGBT experimental graphitization furnace
IGBT experimental graphitization furnace

Graphitization furnace

IGBT experimental graphitization furnace

Item Number : GF-02

Price varies based on specs and customizations


Maximum operating temperature:
3100℃
High temperature zone volume:
medium 100-300mm×100-300mm, (or customized according to users)
Temperature uniformity:
≤±10℃
Temperature measurement accuracy:
0.2~0.75%
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Introduction

The experimental graphitization furnace is a laboratory-specific equipment designed for universities, scientific research institutes, and other units. It serves the purpose of sintering and graphitization of carbon materials, sintering of carbon fiber ropes, and sintering and graphitization of carbon fiber filaments, among other materials that can be sintered in a carbon environment. This furnace offers high heating efficiency, ease of operation, and applicability in experiments, scientific research, teaching demonstrations, and other industries.

IGBT experimental graphitization furnace

IGBT experimental graphitization furnace

IGBT experimental graphitization furnace

Applications

The IGBT experimental graphitization furnace finds applications in various industries and research fields, including:

  • Ceramic firing
  • Carbide growth
  • Carbonization
  • Graphitization
  • Sintering
  • Annealing
  • Brazing
  • Degassing

Features

The IGBT experimental graphitization furnace is a valuable tool for universities, research institutes, and other organizations. Its compact design, efficiency, and ease of use make it an ideal choice for a wide range of applications.

  • Small footprint, low noise, and low energy consumption: The furnace's compact design and efficient operation make it easy to integrate into any laboratory setting.
  • Ultra-high-temperature furnace body within 3000℃: The furnace can reach temperatures of up to 3000℃, making it suitable for sintering and graphitization of various materials.
  • IGBT series induction heating: The furnace uses IGBT series induction heating, which reduces high-order harmonics and pollution to the power grid.
  • Energy-saving: The furnace saves up to 15% more energy than traditional thyristor intermediate frequency power supplies.
  • Programmable controller and human-machine interface: The furnace features a programmable controller and human-machine interface, enabling automated operation and three working modes: fully automatic, semi-automatic, and manual.
  • High safety: The furnace is equipped with a comprehensive PLC water, electricity, gas automatic control and protection system, ensuring safe operation.

Principle

The IGBT experimental graphitization furnace utilizes the principle of induction heating to achieve high-temperature graphitization. IGBT (Insulated Gate Bipolar Transistor) technology provides efficient and precise power control, minimizing harmonic distortion and reducing grid pollution. The furnace is equipped with a programmable controller and human-machine interface, enabling automated operation and real-time monitoring of process parameters. The advanced safety features include PLC-based control of water, electricity, and gas, along with sound and light alarms to ensure safe and reliable operation.

Advantages

  • The IGBT experimental graphitization furnace has a small footprint, is low-noise, and consumes low energy.
  • The ultra-high temperature furnace body (within 3000℃) can fully meet the sintering and graphitization requirements of various materials.
  • The use of IGBT series induction heating results in fewer high-order harmonics and less pollution to the power grid, ensuring that it will not interfere with the operation of electronic equipment.
  • The product saves electricity, achieving 15% more energy savings than the old thyristor intermediate frequency power supply.
  • Equipped with a programmable controller and human-machine interface, the entire process can be automated and has three working modes: fully automatic, semi-automatic, and manual.
  • The furnace features high safety, with a comprehensive PLC water, electricity, gas automatic control and protection system, including sound and light alarms for over-temperature, sensor failure, water pressure, water flow, furnace over-pressure, and ultra-high water temperature.

Technical parameters and model specifications

High temperature zone volume: medium 100-300mmX100-300mm, or customized according to users

Working atmosphere in the furnace: vacuum, hydrogen, nitrogen, argon

Temperature uniformity: ≤±10℃

Temperature measurement: Infrared optical temperature measurement (1000~3200℃) (low temperature infrared thermometer 300-1100℃ can be equipped on request)

Temperature measurement accuracy: 0.2~0.75%

Temperature control: program control and manual control; temperature control accuracy: ±1℃

Limit heating rate: 100℃/minute (empty furnace, depending on the volume of the high temperature zone and the furnace structure)

Comprehensive PLC water, electricity, gas automatic control and protection system. The connecting cable between the control cabinet and the furnace body can be up to 20m long, and is used for remote control of the equipment.

Configuration options:

Horizontal double door structure/vertical top opening cover

The vacuum pump adopts rotary vane pump/rotary vane pump + Roots pump + digital display vacuum gauge

Temperature measurement system: dual colorimetric infrared thermometer (1000-3200℃)/tungsten-rhenium thermocouple (0-1700℃) + dual colorimetric infrared thermometer (1000-3200℃)/single color infrared thermometer ( 300-1100℃) + dual colorimetric infrared measurement

Thermometer (1000-3200℃)

Product model specifications GF-02-Ф10×15 GF-02-Φ20×30 GF-02-Ф30×40
Volume(L) 1.1 10 28
Limit temperature(C) 3100 3100 3100
Effective heating area (mm) Φ100×150 Φ200×300 Φ300×400
Power(KW) 30 50 80
Frequency(HZ) 4000 2500 2500
Temperature control method Japan Shima Electric Thermostat
Heating method Induction heating
Vacuum system Rotary vane vacuum pump (for high vacuum requirements, Roots vacuum pump and oil diffusion pump are required)
Sintering atmosphere N2, Ar
Rated power supply voltage (V) 380
Rated heating voltage (V) According to the design determination, configure the transformer
Vacuum limit (Pa) 100 (vacuum cold state)

FAQ

What Is A Graphitization Furnace?

A graphitization furnace is a specialized piece of equipment used to convert carbonaceous materials, such as petroleum coke or coal tar pitch, into graphite through high-temperature processing in an inert atmosphere. This process typically involves temperatures ranging from 2500 to 3000 degrees Celsius.

What Is A Tube Furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What Is The Purpose Of An IGBT Experimental Graphitization Furnace?

An IGBT experimental graphitization furnace is a specialized equipment designed for sintering and graphitization of carbon materials, such as carbon fiber ropes and filaments, in a carbon environment.

What Are The Key Features Of An IGBT Experimental Graphitization Furnace?

Its features include a small footprint, low noise, ultra-high temperature furnace body (up to 3000°C), IGBT induction heating for energy efficiency and reduced power grid pollution, programmable controller with human-machine interface for automated operation, and comprehensive safety features with PLC control and alarms.

What Are The Main Applications Of Graphitization Furnaces?

Graphitization furnaces are crucial in industries such as metallurgy, electronics, and aerospace. They produce high-quality graphite products like electrodes, crucibles, and structural components, which are essential for various high-temperature applications.

How Does A Tube Furnace Work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

What Types Of Materials Can Be Processed In A Rotary Furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What Are The Different Types Of Graphitization Furnaces?

There are several types of graphitization furnaces, including Horizontal High Temperature Graphitization Furnaces, Large Vertical Graphitization Furnaces, Continuous Graphitization Furnaces, Negative Material Graphitization Furnaces, Vertical High Temperature Graphitization Furnaces, Ultra-high Temperature Graphitization Furnaces, IGBT Experimental Graphitization Furnaces, High Thermal Conductivity Film Graphitization Furnaces, Bottom Discharge Graphitization Furnaces for Carbon Materials, and 2200°C Graphite Vacuum Furnaces.

What Is The Application For Tube Furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

What Are The Rotary Furnace Types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

How Does A Graphitization Furnace Work?

A graphitization furnace works by subjecting carbonaceous materials to extremely high temperatures, typically between 2500 to 3000 degrees Celsius, in an inert atmosphere. This process rearranges the carbon atoms in the material, converting it into graphite, which has unique properties such as high thermal conductivity, low thermal expansion, and chemical inertness.

How Many Different Types Tube Furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

  • Horizontal tube furnace
  • Vertical tube furnace
  • Split tube furnace
  • Rotary tube furnace
  • Tilting tube furnace
  • Sliding tube furnace
  • Fast heating and cooling tube furnace
  • Continuous feeding and discharging tube furnace

What Are The Advantages Of Rotor Furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What Are The Advantages Of Using A Graphitization Furnace?

The advantages of using a graphitization furnace include the production of high-quality graphite with excellent thermal conductivity, low thermal expansion, and chemical inertness. These properties make graphite ideal for a wide range of high-temperature applications in industries like metallurgy, electronics, and aerospace.

What Are The Advantages Of Using A Tube Furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

What Is The Efficiency Of A Rotary Furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What Safety Precautions Should Be Taken When Using A Tube Furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.

Can A Rotary Furnace Be Used For Continuous Production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

How Can The Performance Of A Rotary Furnace Be Optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.
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4.9

out of

5

This furnace has exceeded my expectations! It's so efficient and easy to use, making my research work a breeze.

Ali Abu Bakar

4.8

out of

5

I highly recommend this furnace for any laboratory. It's a game-changer for our graphitization experiments.

Elena Ivanova

4.7

out of

5

The compact design and low energy consumption make this furnace perfect for our small lab space. Plus, the automated operation saves us so much time.

Muhammad Ali

4.9

out of

5

I'm impressed with the ultra-high temperature capabilities of this furnace. It's enabled us to explore new materials and applications.

Sophia Patel

4.8

out of

5

The programmable controller and human-machine interface make this furnace incredibly user-friendly. It's a joy to operate.

Jackson Kim

4.7

out of

5

Safety is paramount in our lab, and this furnace delivers. The comprehensive protection system gives us peace of mind.

Isabella Garcia

4.9

out of

5

The energy savings from this furnace are remarkable. It's not only environmentally friendly but also helps us reduce operating costs.

Oliver Chen

4.8

out of

5

The technical support from KINTEK SOLUTION is exceptional. They're always available to answer our questions and assist with any issues.

Amelia White

4.7

out of

5

The delivery was incredibly fast, and the packaging ensured the furnace arrived in perfect condition.

Benjamin Dubois

4.9

out of

5

The value for money of this furnace is unbeatable. It's a top-notch product at a reasonable price.

Olivia Brown

4.8

out of

5

The durability of this furnace is outstanding. It's built to last and withstand the demands of our research work.

Ethan Lee

4.7

out of

5

This furnace has revolutionized our research capabilities. Its technological advancements have opened up new possibilities.

Sophia Patel

4.9

out of

5

I've used other furnaces before, but this one from KINTEK SOLUTION is by far the best. It's a game-changer for our lab.

Muhammad Ali

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