Graphitization furnace

Continuous graphitization furnace

Name: Continuous graphitization furnace
Brand: Kintek Solution
SKU: GF-07
Rating: 4.81 (11 reviews)

Item Number : GF-07

Price varies based on specs and customizations

Rated temperature (C): 2500
Effective heating area (mm): 100X200X500 / 100X400X1000 / 100X600x2000
Power (KW): 80 / 150 / 300
Frequency (HZ): 2500/1000

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Introduction

A continuous graphitization furnace is a high-temperature furnace used to treat carbon cloth, carbon fiber, silicon carbide ceramic fiber, and other materials at temperatures ranging from 2100 to 2800°C. It employs medium frequency induction heating for rapid temperature rise and high efficiency, and its unique design ensures temperature uniformity within the furnace. The furnace features double-layer alumina brick insulation to prevent short circuits and provides excellent heat insulation and fire resistance, resulting in low heat loss and stable operation. It incorporates a constant tension control system for carbon fiber and an automatic rewinding and unwinding system for carbon felt. All operating parameters, actions, and alarms are controlled by a PLC with a human-computer interaction interface, digital flow monitoring system, and water flow monitoring and protection for each channel of the power cabinet. Multiple operating processes can be conveniently stored, recalled, and interactively operated, while real-time display and recording capabilities enhance user experience.

Continuous graphitization furnace

Applications

Continuous graphitization furnaces are widely used in the following applications:

Continuous graphitization treatment of carbon cloth
Continuous graphitization treatment of carbon fiber
Continuous graphitization treatment of silicon carbide ceramic fiber

Features

Continuous graphitization furnace is a kind of high-temperature furnace used in the continuous graphitization treatment of carbon cloth, carbon fiber, silicon carbide ceramic fiber and other materials at high temperatures of 2100-2800°C. It has the following advantages:

High temperature uniformity: The unique furnace design greatly improves the temperature uniformity of the furnace body, ensuring consistent and uniform treatment of materials.
Low energy consumption: The double-layer alumina brick insulation material effectively reduces heat loss, resulting in lower energy consumption and improved efficiency.
Automatic control: The PLC-controlled system with human-computer interaction interface allows for precise control over operating parameters, actions, and alarms, simplifying operation and ensuring accurate treatment.
Real-time monitoring: The digital flow monitoring system and water flow monitoring and protection for each channel of the power cabinet provide real-time monitoring of equipment performance, ensuring safety and reliability.
Versatile applications: The continuous graphitization furnace is suitable for a variety of high temperature treatment and graphitization treatment applications, making it a versatile and cost-effective solution.

Principle

The continuous graphitization furnace employs medium frequency induction heating for rapid temperature elevation and efficiency. Its well-designed furnace structure optimizes temperature uniformity. The double-layer alumina brick insulation effectively prevents short circuits and ensures heat insulation and fire resistance, minimizing heat loss and enhancing equipment stability.

Advantages

High temperature uniformity: Medium frequency induction heating provides rapid temperature rise and high efficiency. The unique furnace design significantly improves temperature consistency within the furnace body.
Low energy consumption and stability: Double-layer alumina brick insulation prevents short circuits, ensuring excellent heat insulation and fire resistance, minimizing heat loss, and enhancing equipment stability.
Precise tension control: Constant tension control system for carbon fiber and automatic rewinding and unwinding system for carbon felt.
Advanced monitoring and control: PLC controls all operating parameters, actions, and alarms. A human-computer interaction interface, digital flow monitoring system, and water flow monitoring and protection for each channel of the power cabinet provide real-time monitoring, interactive operation, and convenient storage and retrieval of operating processes.
Suitable for various applications: The high temperature, high efficiency, and uniform heating characteristics make the furnace ideal for a wide range of high temperature treatment and graphitization applications.

Technical parameters

Commonly used temperatures: 2000C-2800℃
Working atmosphere in the furnace: argon, nitrogen and other inert gases
Temperature uniformity: ≤±25℃
Temperature measurement: far-infrared optical temperature measurement (1000-3200℃);
Temperature measurement accuracy: 0.2~0.75%
Temperature control: program control and manual control; temperature control accuracy: ±1℃
Furnace structure: horizontal single-zone heating, both inlet and outlet are connected by flanges
Heating element: graphite crucible

Product model specifications	GF-07-10×20×50	GF-07-10×40×100	G7-06-10×60×200
Rated temperature(C)	2500	2500	2500
Effective heating area (mm)	100×200×500	100×400×1000	100×600×2000
Power(KW)	80	150	300
Frequency(HZ)	2500	2500	1000
heating method	Induction heating
Import and export cooling	Cooling zones of 500-1000mm are set up at the entrance and exit respectively.
Import and export gas protection	Set up 500-1000mm gas sealing areas at the inlet and outlet respectively
Temperature measurement method	1000-3200C infrared optical temperature measurement
Insulation part	Hard carbon felt+soft carbon felt
gas flow	2-6m/h
Oxygen content detection	Using Shaanxi Fein oxygen content analyzer, real-time detection of oxygen content and dew point real-time analyzer

FAQ

What is a graphitization furnace?

A graphitization furnace is a specialized piece of equipment used to convert carbonaceous materials, such as petroleum coke or coal tar pitch, into graphite through high-temperature processing in an inert atmosphere. This process typically involves temperatures ranging from 2500 to 3000 degrees Celsius.

What is a tube furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What are muffle furnace used for?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What materials can be treated in the continuous graphitization furnace?

Materials that can be treated include carbon cloth, carbon fiber, and silicon carbide ceramic fiber.

What applications are the products of the continuous graphitization furnace used in?

Products of the continuous graphitization furnace are used in applications such as electrodes, crucibles, and structural components.

What are the main applications of graphitization furnaces?

Graphitization furnaces are crucial in industries such as metallurgy, electronics, and aerospace. They produce high-quality graphite products like electrodes, crucibles, and structural components, which are essential for various high-temperature applications.

What is a pyrolysis furnace?

A pyrolysis furnace is a high-temperature furnace used to carry out the process of pyrolysis. Pyrolysis is a thermal decomposition process in which organic materials are heated to high temperatures in the absence of oxygen, resulting in the breakdown of complex molecules into simpler compounds or elemental constituents.

How does a tube furnace work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

What is a rotary tube furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

What are the types of muffle furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What are the different types of graphitization furnaces?

There are several types of graphitization furnaces, including Horizontal High Temperature Graphitization Furnaces, Large Vertical Graphitization Furnaces, Continuous Graphitization Furnaces, Negative Material Graphitization Furnaces, Vertical High Temperature Graphitization Furnaces, Ultra-high Temperature Graphitization Furnaces, IGBT Experimental Graphitization Furnaces, High Thermal Conductivity Film Graphitization Furnaces, Bottom Discharge Graphitization Furnaces for Carbon Materials, and 2200°C Graphite Vacuum Furnaces.

How does a pyrolysis furnace work?

Pyrolysis furnaces work by subjecting organic materials to high temperatures, typically in the range of 400-1000 degrees Celsius, in an oxygen-free environment. The absence of oxygen prevents combustion and allows for the thermal decomposition of the organic material. The furnace is designed to provide a controlled temperature environment and may incorporate heating elements, insulation, and gas flow control mechanisms. The organic material is loaded into the furnace chamber, heated to the desired temperature, and held at that temperature for a specific duration to facilitate the pyrolysis process. The resulting products, such as gases, liquids, and solids, can be collected and further processed or analyzed.

What is the application for tube furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

How does a rotary tube furnace work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

What is muffle furnace in chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

How does a graphitization furnace work?

A graphitization furnace works by subjecting carbonaceous materials to extremely high temperatures, typically between 2500 to 3000 degrees Celsius, in an inert atmosphere. This process rearranges the carbon atoms in the material, converting it into graphite, which has unique properties such as high thermal conductivity, low thermal expansion, and chemical inertness.

What are the applications of pyrolysis furnaces?

Pyrolysis furnaces have various applications across different industries. They are commonly used in the fields of waste management and recycling to convert organic waste materials, such as plastics, rubber, or biomass, into valuable products like biochar, biofuels, or syngas. Pyrolysis furnaces are also utilized in the production of carbon fibers, activated carbon, and other carbon-based materials. Additionally, they are employed in research and development for studying the pyrolysis behavior of different materials, investigating reaction kinetics, and exploring novel applications for pyrolysis-derived products.

How many different types tube furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

Horizontal tube furnace
Vertical tube furnace
Split tube furnace
Rotary tube furnace
Tilting tube furnace
Sliding tube furnace
Fast heating and cooling tube furnace
Continuous feeding and discharging tube furnace

What are the advantages of a rotary tube furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What is the function of rotary tube furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

What is the use of muffle furnace for ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

What are the advantages of using a graphitization furnace?

The advantages of using a graphitization furnace include the production of high-quality graphite with excellent thermal conductivity, low thermal expansion, and chemical inertness. These properties make graphite ideal for a wide range of high-temperature applications in industries like metallurgy, electronics, and aerospace.

What are the advantages of using pyrolysis furnaces?

Pyrolysis furnaces offer several advantages for thermal decomposition processes. They allow for the controlled and precise heating of organic materials, ensuring consistent and reproducible results. The absence of oxygen prevents combustion and allows for the production of valuable pyrolysis products. Pyrolysis furnaces can handle a wide range of feedstock materials, including various waste streams, biomass, and plastics. They enable the conversion of these materials into useful products like biochar, biofuels, or syngas, contributing to waste reduction and resource recovery. The process is typically energy-efficient, and the resulting products can have various applications in energy, agriculture, and manufacturing industries.

What are the advantages of using a tube furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

What are the advantages of rotary tube furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

What is the temperature of muffle furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.

What factors should be considered when selecting a pyrolysis furnace?

Several factors should be considered when selecting a pyrolysis furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the pyrolysis process under consideration. The furnace size and capacity should be suitable for the volume of material to be processed. The control and monitoring features, such as temperature control accuracy and data logging capabilities, should be evaluated to ensure precise and reliable operation. Safety features, such as gas flow control, exhaust systems, and over-temperature protection, should be present to ensure safe operation. Finally, cost, maintenance requirements, and compatibility with other equipment or downstream processes should be taken into account when selecting a pyrolysis furnace.

What safety precautions should be taken when using a tube furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.

What safety precautions should be followed when using a pyrolysis furnace?

When using a pyrolysis furnace, several safety precautions should be followed to ensure safe operation. The furnace should be placed in a well-ventilated area or equipped with proper exhaust systems to prevent the buildup of hazardous gases or fumes. It is important to carefully handle and load the organic materials to avoid potential hazards or accidents. The furnace should be operated within the recommended temperature range and not exceeded to prevent safety risks or damage to the equipment. Proper personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. Regular maintenance and inspections should be carried out to ensure the integrity and functionality of the furnace. Lastly, it is crucial to follow the manufacturer's guidelines and instructions for safe operation and emergency shutdown procedures.

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4.8

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The continuous graphitization furnace has been a great addition to our lab. It's easy to use and has helped us improve the quality of our products.

Eduardo Leal

4.9

out of

5

We've been using the continuous graphitization furnace for over a year now and it's been a great investment. It's helped us increase our production efficiency and reduce our costs.

Maria Garcia

4.7

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5

The continuous graphitization furnace is a great value for money. It's well-built and has a lot of features that make it easy to use.

Pedro Lima

4.8

out of

5

The continuous graphitization furnace is a very durable product. We've been using it for several years now and it's still going strong.

Sofia Costa

4.9

out of

5

The continuous graphitization furnace is a technologically advanced product. It has a lot of features that make it easy to use and control.

Manuel Pereira

4.7

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5

The continuous graphitization furnace is a great product for small labs. It's compact and easy to use.

Ana Silva

4.8

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5

The continuous graphitization furnace is a great product for large labs. It's fast and efficient.

Joao Oliveira

4.9

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5

The continuous graphitization furnace is a great product for research labs. It's accurate and reliable.

Maria Santos

4.7

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The continuous graphitization furnace is a great product for industrial labs. It's durable and has a long lifespan.

Pedro Marques

4.8

out of

5

The continuous graphitization furnace is a great product for educational labs. It's safe and easy to use.

Sofia Oliveira

4.9

out of

5

The continuous graphitization furnace is a great product for any lab. It's versatile and can be used for a variety of applications.

Manuel Santos

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Continuous graphitization furnace

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Introduction

Applications

Features

Principle

Advantages

Technical parameters

FAQ

What is a graphitization furnace?

What is a tube furnace?

What are muffle furnace used for?

What materials can be treated in the continuous graphitization furnace?

What applications are the products of the continuous graphitization furnace used in?

What are the main applications of graphitization furnaces?

What is a pyrolysis furnace?

How does a tube furnace work?

What is a rotary tube furnace?

What are the types of muffle furnace?

What are the different types of graphitization furnaces?

How does a pyrolysis furnace work?

What is the application for tube furnace?

How does a rotary tube furnace work?

What is muffle furnace in chemistry?

How does a graphitization furnace work?

What are the applications of pyrolysis furnaces?

How many different types tube furnace?

What are the advantages of a rotary tube furnace?

What is the function of rotary tube furnace?

What is the use of muffle furnace for ash?

What are the advantages of using a graphitization furnace?

What are the advantages of using pyrolysis furnaces?

What are the advantages of using a tube furnace?

What are the advantages of rotary tube furnace?

What is the temperature of muffle furnace?

What factors should be considered when selecting a pyrolysis furnace?

What safety precautions should be taken when using a tube furnace?

What safety precautions should be followed when using a pyrolysis furnace?

PDF - Continuous graphitization furnace

Catalog of Graphitization Furnace

Catalog of Graphitization Furnace

Catalog of Pyrolysis Furnace

Catalog of Tube Furnace

Catalog of Rotary Tube Furnace

Catalog of Muffle Furnace

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