Products Thermal Equipment Graphitization furnace Graphite Vacuum Continuous Graphitization Furnace
Graphite Vacuum Continuous Graphitization Furnace

Graphitization furnace

Graphite Vacuum Continuous Graphitization Furnace

Item Number : GF-07

Price varies based on specs and customizations


Rated temperature (C)
2500
Effective heating area (mm)
100X200X500 / 100X400X1000 / 100X600x2000
Power (KW)
80 / 150 / 300
Frequency (HZ)
2500/1000
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Introduction

A continuous graphitization furnace is a high-temperature furnace used to treat carbon cloth, carbon fiber, silicon carbide ceramic fiber, and other materials at temperatures ranging from 2100 to 2800°C. It employs medium frequency induction heating for rapid temperature rise and high efficiency, and its unique design ensures temperature uniformity within the furnace. The furnace features double-layer alumina brick insulation to prevent short circuits and provides excellent heat insulation and fire resistance, resulting in low heat loss and stable operation. It incorporates a constant tension control system for carbon fiber and an automatic rewinding and unwinding system for carbon felt. All operating parameters, actions, and alarms are controlled by a PLC with a human-computer interaction interface, digital flow monitoring system, and water flow monitoring and protection for each channel of the power cabinet. Multiple operating processes can be conveniently stored, recalled, and interactively operated, while real-time display and recording capabilities enhance user experience.

Continuous graphitization furnace

Applications

Continuous graphitization furnaces are widely used in the following applications:

  • Continuous graphitization treatment of carbon cloth
  • Continuous graphitization treatment of carbon fiber
  • Continuous graphitization treatment of silicon carbide ceramic fiber

Features

Continuous graphitization furnace is a kind of high-temperature furnace used in the continuous graphitization treatment of carbon cloth, carbon fiber, silicon carbide ceramic fiber and other materials at high temperatures of 2100-2800°C. It has the following advantages:

  • High temperature uniformity: The unique furnace design greatly improves the temperature uniformity of the furnace body, ensuring consistent and uniform treatment of materials.

  • Low energy consumption: The double-layer alumina brick insulation material effectively reduces heat loss, resulting in lower energy consumption and improved efficiency.

  • Automatic control: The PLC-controlled system with human-computer interaction interface allows for precise control over operating parameters, actions, and alarms, simplifying operation and ensuring accurate treatment.

  • Real-time monitoring: The digital flow monitoring system and water flow monitoring and protection for each channel of the power cabinet provide real-time monitoring of equipment performance, ensuring safety and reliability.

  • Versatile applications: The continuous graphitization furnace is suitable for a variety of high temperature treatment and graphitization treatment applications, making it a versatile and cost-effective solution.

Principle

The continuous graphitization furnace employs medium frequency induction heating for rapid temperature elevation and efficiency. Its well-designed furnace structure optimizes temperature uniformity. The double-layer alumina brick insulation effectively prevents short circuits and ensures heat insulation and fire resistance, minimizing heat loss and enhancing equipment stability.

Advantages

  • High temperature uniformity: Medium frequency induction heating provides rapid temperature rise and high efficiency. The unique furnace design significantly improves temperature consistency within the furnace body.
  • Low energy consumption and stability: Double-layer alumina brick insulation prevents short circuits, ensuring excellent heat insulation and fire resistance, minimizing heat loss, and enhancing equipment stability.
  • Precise tension control: Constant tension control system for carbon fiber and automatic rewinding and unwinding system for carbon felt.
  • Advanced monitoring and control: PLC controls all operating parameters, actions, and alarms. A human-computer interaction interface, digital flow monitoring system, and water flow monitoring and protection for each channel of the power cabinet provide real-time monitoring, interactive operation, and convenient storage and retrieval of operating processes.
  • Suitable for various applications: The high temperature, high efficiency, and uniform heating characteristics make the furnace ideal for a wide range of high temperature treatment and graphitization applications.

Technical parameters

  • Commonly used temperatures: 2000C-2800℃
  • Working atmosphere in the furnace: argon, nitrogen and other inert gases
  • Temperature uniformity: ≤±25℃
  • Temperature measurement: far-infrared optical temperature measurement (1000-3200℃);
  • Temperature measurement accuracy: 0.2~0.75%
  • Temperature control: program control and manual control; temperature control accuracy: ±1℃
  • Furnace structure: horizontal single-zone heating, both inlet and outlet are connected by flanges
  • Heating element: graphite crucible
Product model specifications GF-07-10×20×50 GF-07-10×40×100 G7-06-10×60×200
Rated temperature(C) 2500 2500 2500
Effective heating area (mm) 100×200×500 100×400×1000 100×600×2000
Power(KW) 80 150 300
Frequency(HZ) 2500 2500 1000
heating method Induction heating
Import and export cooling Cooling zones of 500-1000mm are set up at the entrance and exit respectively.
Import and export gas protection Set up 500-1000mm gas sealing areas at the inlet and outlet respectively
Temperature measurement method 1000-3200C infrared optical temperature measurement
Insulation part Hard carbon felt+soft carbon felt
gas flow 2-6m/h
Oxygen content detection Using Shaanxi Fein oxygen content analyzer, real-time detection of oxygen content and dew point real-time analyzer

FAQ

What Is A Graphite Vacuum Furnace Used For?

A graphite vacuum furnace is primarily used for high-temperature treatment of materials in a vacuum or protective atmosphere environment. It is ideal for processes such as vacuum sintering, graphitization, and sintering of carbon materials, carbon fiber materials, and other composite materials. Applications include metallurgy, electronics, aerospace, and battery production.

What Is A Graphitization Furnace?

A graphitization furnace is a specialized piece of equipment used to convert carbonaceous materials, such as petroleum coke or coal tar pitch, into graphite through high-temperature processing in an inert atmosphere. This process typically involves temperatures ranging from 2500 to 3000 degrees Celsius.

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What Materials Can Be Treated In The Continuous Graphitization Furnace?

Materials that can be treated include carbon cloth, carbon fiber, and silicon carbide ceramic fiber.

What Applications Are The Products Of The Continuous Graphitization Furnace Used In?

Products of the continuous graphitization furnace are used in applications such as electrodes, crucibles, and structural components.

What Are The Main Types Of Graphite Vacuum Furnaces?

The main types of graphite vacuum furnaces include horizontal graphite vacuum furnaces, vertical high-temperature graphitization furnaces, ultra-high temperature graphitization furnaces, continuous graphitization furnaces, and bottom discharge graphitization furnaces. Each type is designed for specific applications, such as large sample handling, uniform heating, or high-temperature graphitization up to 3100°C.

What Are The Main Applications Of Graphitization Furnaces?

Graphitization furnaces are crucial in industries such as metallurgy, electronics, and aerospace. They produce high-quality graphite products like electrodes, crucibles, and structural components, which are essential for various high-temperature applications.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

How Does A Graphite Vacuum Furnace Work?

A graphite vacuum furnace operates by using graphite heating elements to generate high temperatures in a vacuum or inert gas environment. The furnace chamber is designed to create ideal black body conditions, ensuring uniform heating. Advanced temperature control systems, such as W-Re thermocouples and infrared thermometers, are used to maintain precise temperature regulation. The furnace is suitable for high-temperature treatments like graphitization and sintering.

What Are The Different Types Of Graphitization Furnaces?

There are several types of graphitization furnaces, including Horizontal High Temperature Graphitization Furnaces, Large Vertical Graphitization Furnaces, Continuous Graphitization Furnaces, Negative Material Graphitization Furnaces, Vertical High Temperature Graphitization Furnaces, Ultra-high Temperature Graphitization Furnaces, IGBT Experimental Graphitization Furnaces, High Thermal Conductivity Film Graphitization Furnaces, Bottom Discharge Graphitization Furnaces for Carbon Materials, and 2200°C Graphite Vacuum Furnaces.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What Are The Advantages Of Using A Graphite Vacuum Furnace?

The advantages of using a graphite vacuum furnace include: 1. High compressive strength, making it durable and lightweight. 2. Increased furnace productivity due to its compatibility with high temperatures and non-reactivity with process gases like nitrogen and argon. 3. Longer service life, as graphite does not distort under extreme heat. 4. Energy efficiency, with reduced heating and cooling times and lower energy demand compared to other materials. 5. Uniform heating and precise temperature control, ensuring high-quality results in material processing.

How Does A Graphitization Furnace Work?

A graphitization furnace works by subjecting carbonaceous materials to extremely high temperatures, typically between 2500 to 3000 degrees Celsius, in an inert atmosphere. This process rearranges the carbon atoms in the material, converting it into graphite, which has unique properties such as high thermal conductivity, low thermal expansion, and chemical inertness.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What Temperature Range Can A Graphite Vacuum Furnace Achieve?

Graphite vacuum furnaces can achieve extremely high temperatures, typically ranging up to 2200°C for standard models and up to 3100°C for ultra-high temperature graphitization furnaces. This makes them suitable for advanced applications such as graphitization of carbon materials and high-temperature sintering.

What Are The Advantages Of Using A Graphitization Furnace?

The advantages of using a graphitization furnace include the production of high-quality graphite with excellent thermal conductivity, low thermal expansion, and chemical inertness. These properties make graphite ideal for a wide range of high-temperature applications in industries like metallurgy, electronics, and aerospace.

What Industries Benefit From Graphite Vacuum Furnaces?

Industries that benefit from graphite vacuum furnaces include metallurgy, electronics, aerospace, and battery production. These furnaces are used for producing high-quality graphite products like electrodes, crucibles, and carbon fiber materials, as well as for advanced material processing and graphitization treatments.
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4.8

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The continuous graphitization furnace has been a great addition to our lab. It's easy to use and has helped us improve the quality of our products.

Eduardo Leal

4.9

out of

5

We've been using the continuous graphitization furnace for over a year now and it's been a great investment. It's helped us increase our production efficiency and reduce our costs.

Maria Garcia

4.7

out of

5

The continuous graphitization furnace is a great value for money. It's well-built and has a lot of features that make it easy to use.

Pedro Lima

4.8

out of

5

The continuous graphitization furnace is a very durable product. We've been using it for several years now and it's still going strong.

Sofia Costa

4.9

out of

5

The continuous graphitization furnace is a technologically advanced product. It has a lot of features that make it easy to use and control.

Manuel Pereira

4.7

out of

5

The continuous graphitization furnace is a great product for small labs. It's compact and easy to use.

Ana Silva

4.8

out of

5

The continuous graphitization furnace is a great product for large labs. It's fast and efficient.

Joao Oliveira

4.9

out of

5

The continuous graphitization furnace is a great product for research labs. It's accurate and reliable.

Maria Santos

4.7

out of

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The continuous graphitization furnace is a great product for industrial labs. It's durable and has a long lifespan.

Pedro Marques

4.8

out of

5

The continuous graphitization furnace is a great product for educational labs. It's safe and easy to use.

Sofia Oliveira

4.9

out of

5

The continuous graphitization furnace is a great product for any lab. It's versatile and can be used for a variety of applications.

Manuel Santos

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