Products Thermal Equipment Vacuum Furnace Vacuum Induction Melting Spinning System Arc Melting Furnace
Vacuum Induction Melting Spinning System Arc Melting Furnace

Vacuum Furnace

Vacuum Induction Melting Spinning System Arc Melting Furnace

Item Number : KT-VIS

Price varies based on specs and customizations


Capacity
20-1000 g
Belt width
1-70 mm
Spinner size
φ200-φ300 mm
Speed
3000r/min
Vacuum
6.7*10-4pa
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Applications

Vacuum melt spinning system is a special equipment for preparing and developing metastable materials (such as amorphous materials and microcrystalline materials). With the induction melting technology, melt spinning furnace can rapidly melt target metal materials, and rapidly cool molten metals or alloys to form thin ribbons or wires, so that it can continue to maintain its liquid disordered structure when solidification at room temperature, inhibit crystallization, and obtain amorphous metastable materials.

Vacuum melt spinning system is applicable to the research and experimental work of various amorphous and microcrystalline materials, and is widely used in the development and research of new rare earth permanent magnetic materials, amorphous soft magnetic materials and nano materials.

Vacuum melt spinning system

Vacuum Induction Melting Spinning System Arc Melting Furnace details

Vacuum melt spinning system component

  • High vacuum stainless steel chamber with observation window
  • Induction smelting device with Boron Nitride crucible or Quartz crucible
  • High-speed water-cooled copper spinning wheel
  • Belt or wire collection device
  • Induction power supply
  • Pneumatic lifting device
  • Temperature sensor device, 
  • Circulating water chiller
  • High vacuum system

Features

  • 304 stainless steel chamber design, smooth surface and free from rust
  • Horizontal side door opening structure, convenient loading and unloading
  • Large observation window is configured to observe smelting conditions in real time
  • High smelting temperature is above 1700 ℃, graphite crucible can be above 2100 ℃
  • Multi functions with one furnace,smelting and casting, vacuum wire and belt making
  • IGBT high-frequency power supply is adopted, excellent smelting effect and low noise
  • Two-stage control system is used to achieve high vacuum, up to 5.0*10-3pa
  • Equipped with an operation simulation screen, the operation is intuitive and simple
  • The belt throwing system is controlled by a servo motor, which overcomes the problems of vibration and unstable motor speed of ordinary frequency conversion motors.
  • Strong scalability, can increase the function of spray casting

Technical specifications

Model KT-VIS2 KT-VIS15 KT-VIS50 KT-VIS100
Capacity 20g 150g 500g 1000g
Crucible Boron Nitride/Quartz
Belt width 1-10mm 1-30mm 1-40mm 1-70mm
Spinner size φ200mm φ220mm Φ300mm Φ300mm
Speed 3000r/min
Vacuum 6.7*10-4pa
Insert gas Ar
Rated power 7kw 15kw 25kw 35kw
Power supply AC110-480V 50/60HZ
Optional part Infrared temperature meter, recirculating chiller,Spray casting copper mold
Other requirement can be customized

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Vacuum Induction Furnace And How Does It Work?

A vacuum induction furnace is a device that melts metal through electromagnetic induction heating. In a vacuum environment, electromagnetic induction heating generates eddy currents in metal through induction coils, heating the metal above its melting point. The absence of oxygen and other gases in the vacuum prevents the metal from reacting with these gases, ensuring the quality and purity of high-temperature alloys.

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

How Does A Vacuum Induction Melting Furnace Work?

A vacuum induction melting furnace works by utilizing electromagnetic induction under vacuum or protective atmosphere conditions to melt metals and alloys that combine easily or have close affinity with oxygen, nitrogen, and hydrogen. The furnace contains a refractory-lined crucible enclosed by an induction coil that generates an eddy current of heat in the material being processed. The furnace's vacuum system totally eradicates gases from the molten metals, and the cooling system contributes to the controlled melting temperature. The furnace is highly reliable, gives high productivity, and produces metals with very close compositional tolerances.

What Is Vacuum Arc Melting Process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What Are The Main Applications Of Vacuum Induction Furnaces?

Vacuum induction furnaces are widely used in the aerospace, missile, rocket, atomic energy, and electronics industries. They are essential for producing high-quality alloys and special steels, such as nickel-based, cobalt-based, and iron-based high-temperature alloys. These furnaces are also used for casting aircraft components, complex valves for harsh conditions, refining high-purity metals and alloys, and producing electrodes for remelting.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What Are The Advantages Of Vacuum Induction Melting?

The advantages of vacuum induction melting (VIM) include the elimination of gases, superior process control, close control of chemical analysis, slag-free melting, and melt protection. VIM is currently the most energy-efficient, fastest, low-consumption, and environmentally friendly induction heating technology for heating metal materials. The technology offers exceptional and reproducible control of reactive element-containing compositions and eliminates the need for a protective slag cover, decreasing the potential for accidental contamination or inclusions in the ingot. The process takes place in a vacuum environment, making it beneficial to remove gas impurities inside the metal, resulting in a more pure metal alloy material.

What Is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What Are The Advantages Of Using A Vacuum Induction Furnace?

The advantages of using a vacuum induction furnace include: 1) No air or slag pollution, ensuring environmental benefits and producing relatively pure, high-performance alloys. 2) The vacuum environment allows for effective degassing, resulting in lower gas content in the melted steel and alloys. 3) Metals are not easily oxidized in a vacuum. 4) Impurities such as Pb and Bi can evaporate in the vacuum state, purifying the material. Additionally, the strong induction stirring effect ensures uniformity in temperature and chemical composition.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

How Does Vacuum Help In Induction Melting Furnace?

Vacuum conditions are critical in induction melting furnaces as they help to eliminate gases from the molten metals, preventing quick oxidation. The absence of gases during the melting process ensures the creation of very close compositional tolerances, resulting in consistent metals. The vacuum also provides a protective atmosphere for metals that combine easily or have a close affinity with oxygen, nitrogen and hydrogen. Vacuum induction melting furnaces use electromagnetic induction to melt metals and alloys in a refractory lined crucible enclosed by an induction coil, creating eddy currents that make the melting process possible.

How Does Vacuum Arc Melting Furnace Work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What Types Of Materials Can Be Processed In A Vacuum Induction Furnace?

Vacuum induction furnaces can process a variety of materials including stainless steel, heat-resistant steel, ultra-high-strength steel, tool steel, bearing steel, magnetic materials, elastic alloys, and expansion alloys. These materials are melted in the furnace to ensure their properties and quality, making it suitable for high-performance applications in various industries.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What Is Vacuum Induction Melting Furnace?

A vacuum induction melting furnace is a metallurgical furnace that uses an alternating electromagnetic field to melt and form various materials under vacuum or protective atmosphere. It is widely used in the vacuum metallurgy field and is essential for producing alloys and special steels used in the aerospace, electronics, and atomic energy industries. Vacuum induction melting furnaces are also used to improve the hot workability and mechanical properties of nickel, cobalt, and iron-based superalloys, as well as to melt stainless steel, heat-resistant steel, ultra-high strength steel, and various other materials to ensure their quality and performance.

What Are The Applications Of Vacuum Arc Melting Furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

How Does The Vacuum Environment In A Vacuum Induction Furnace Improve Material Properties?

The vacuum environment in a vacuum induction furnace prevents the metal from reacting with gases such as oxygen and nitrogen, which can degrade material properties. It also allows for the removal of low melting point volatile metal impurities through evaporation, enhancing the purity and performance of the materials. Additionally, the vacuum conditions facilitate precise control over the chemical composition of the alloy, including elements with strong affinity for oxygen and nitrogen.

What Are The Advantages Of Using Vacuum Arc Melting Furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What Safety Precautions Should Be Followed When Using A Vacuum Arc Melting Furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.
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4.8

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4.9

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Emma Thompson

4.7

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4.8

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The vacuum induction melting system is a game-changer for our lab. It has allowed us to produce high-quality materials that were previously impossible to achieve.

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4.9

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The vacuum induction melting furnace is a must-have for any lab that needs to produce high-quality materials. It's easy to use, efficient, and produces excellent results.

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4.7

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The vacuum induction melting furnace has been a valuable addition to our lab. It has allowed us to produce new materials that were previously impossible to create.

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4.8

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The vacuum induction melting system is a great investment for our lab. It has helped us to improve the quality of our research and has saved us time and money.

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4.9

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4.7

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The vacuum induction melting system has been a game-changer for our lab. It has allowed us to produce new materials that were previously impossible to create.

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The vacuum induction melting furnace is a great investment for our lab. It has helped us to improve the quality of our research and has saved us time and money.

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