Vacuum Furnace
Vacuum levitation Induction melting furnace
Item Number : KT-VIL
Price varies based on specs and customizations
- Capacity
- 0.5-20 kg
- Vacuum leakage
- 5 Pa/h
- Vacuum pressure
- 6×10-3 Pa
- Frequency
- 6000-10000 Hz
- Cold water pressure
- 0.2-0.4 MPa
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Applications
Vacuum levitation melting furnace is a new furnace applying the method of electromagnetic induction vacuum levitation melting with water-cooled crucible. It is to place the melted metal or non-metallic solids in the high-frequency or intermediate frequency alternating electric field formed by the induction coil under vacuum conditions, and use the water-cooled metal crucible as the "energy collector" of the magnetic field, so that the energy magnetic field energy is concentrated in the volume space of the crucible, and then a strong eddy current is formed near the surface of the target melt materials.
On the one hand, Joule heat is released to the target melt material; on the other hand, Lorentz force field is formed to suspend (or semi suspend) and stir the target melt material. Due to the effect of magnetic levitation, the target melt material is separated from the inner wall of the crucible, so the heat dissipation behavior between the target melt material and the crucible wall changes from conduction heat dissipation to radiation heat dissipation, which leads to a reduction of heat dissipation rate. The target melt material can reach a very high temperature (1700 ℃ - 2000 ℃), which is suitable for smelting high melting point metals or their alloys.
Detail & Parts
Advantages
- The suspension of target melt material during smelting will effectively prevent the pollution caused by the contact of the crucible wall. It is suitable for obtaining high purity or extremely active metal and non-metallic materials.
- Moreover, the water-cooled crucible controls the temperature rise and suspension of the target melt material through the medium frequency or high frequency current of the induction coil, so it is possible to achieve a good control capability.
- At the same time, the induction heating method itself is a non-contact heating method, which avoids the impact and volatilization of the crucible and metal solution caused by plasma beam, electron beam and other heating methods.
Technical specifications
Model | KT-VIL-0.5 | KT-VIL-2 | KT-VIL-5 | KT-VIL-10 | KT-VIL-20 | |
Capacity | 0.5kg | 2kg | 5kg | 10kg | 20kg | |
Vacuum leakage | 5Pa/h | |||||
Vacuum pressure | 6×10-3Pa | |||||
Power supply | 380V、3pahse、50Hz | |||||
Frequency | 6000-10000Hz | |||||
Rated power | 25kW | 160kW | 400kW | 400kW | 500kW | |
Cold water pressure | 0.2-0.4MPa | |||||
Cold water consumption | 3M3 | 15M3 | 30M3 | 40M3 | 45M3 |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
How does a vacuum induction melting furnace work?
What is vacuum arc melting process?
What are the advantages of vacuum induction melting?
What is VAR Vacuum Arc Remelting (VAR)Furnace?
How does vacuum help in induction melting furnace?
How does vacuum arc melting furnace work?
What is vacuum induction melting furnace?
What are the applications of vacuum arc melting furnaces?
What are the advantages of using vacuum arc melting furnaces?
What safety precautions should be followed when using a vacuum arc melting furnace?
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4.9
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4.7
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4.8
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out of
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4.7
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4.9
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We've been using KINTEK SOLUTION's induction melting furnace for over a year now, and it's been an absolute workhorse. It's reliable, efficient, and has never let us down.
5.0
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The electric arc furnace from KINTEK SOLUTION is a marvel of engineering. It's incredibly precise and has enabled us to achieve unprecedented levels of accuracy in our research.
4.8
out of
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We've been using KINTEK SOLUTION's vacuum induction melting furnace for several months now, and we're very impressed with its performance. It's a high-quality product that has met all of our expectations.
4.7
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4.9
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We recently purchased an electric arc furnace from KINTEK SOLUTION, and we're extremely satisfied with our purchase. It's a powerful and efficient furnace that has significantly improved our productivity.
4.8
out of
5
The vacuum induction melting furnace we got from KINTEK SOLUTION is a fantastic piece of equipment. It's user-friendly, efficient, and has helped us achieve remarkable results in our research.
4.9
out of
5
We've been using KINTEK SOLUTION's induction melting furnace for over a year now, and it's been an absolute workhorse. It's reliable, efficient, and has never let us down.
5.0
out of
5
The electric arc furnace from KINTEK SOLUTION is a marvel of engineering. It's incredibly precise and has enabled us to achieve unprecedented levels of accuracy in our research.
4.8
out of
5
We've been using KINTEK SOLUTION's vacuum induction melting furnace for several months now, and we're very impressed with its performance. It's a high-quality product that has met all of our expectations.
4.7
out of
5
The vacuum levitation melting furnace from KINTEK SOLUTION has been a great investment for our lab. It's easy to use, produces consistent results, and has helped us streamline our research process.
4.9
out of
5
We recently purchased an electric arc furnace from KINTEK SOLUTION, and we're extremely satisfied with our purchase. It's a powerful and efficient furnace that has significantly improved our productivity.
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