Products Thermal Equipment Vacuum Furnace Vacuum Heat Treat Furnace and Levitation Induction Melting Furnace
Vacuum Heat Treat Furnace and Levitation Induction Melting Furnace

Vacuum Furnace

Vacuum Heat Treat Furnace and Levitation Induction Melting Furnace

Item Number : KT-VIL

Price varies based on specs and customizations


Capacity
0.5-20 kg
Vacuum leakage
5 Pa/h
Vacuum pressure
6×10-3 Pa
Frequency
6000-10000 Hz
Cold water pressure
0.2-0.4 MPa
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Applications

Vacuum levitation melting furnace is a new furnace applying the method of electromagnetic induction vacuum levitation melting with water-cooled crucible. It is to place the melted metal or non-metallic solids in the high-frequency or intermediate frequency alternating electric field formed by the induction coil under vacuum conditions, and use the water-cooled metal crucible as the "energy collector" of the magnetic field, so that the energy magnetic field energy is concentrated in the volume space of the crucible, and then a strong eddy current is formed near the surface of the target melt materials.

On the one hand, Joule heat is released to the target melt material; on the other hand, Lorentz force field is formed to suspend (or semi suspend) and stir the target melt material. Due to the effect of magnetic levitation, the target melt material is separated from the inner wall of the crucible, so the heat dissipation behavior between the target melt material and the crucible wall changes from conduction heat dissipation to radiation heat dissipation, which leads to a reduction of heat dissipation rate. The target melt material can reach a very high temperature (1700 ℃ - 2000 ℃), which is suitable for smelting high melting point metals or their alloys. 

Detail & Parts

Vacuum levitation Induction melting furnace Arc Melting Furnace detail  1
The vacuum magnetic levitation smelting method is a smelting method that has developed rapidly in recent years. It is mainly used to produce high-melting point, high-purity and extremely active metals. It has been widely used in many important fields such as metallurgy and high-material preparation. Shown A good application prospect. The 50g vacuum suspension melting furnace makes full use of the eddy current principle and the magnetic field principle of the induction furnace to realize the suspension melting of the material through the split crucible. The material and the crucible are smelted without contact, clean and pollution-free. The smelting temperature is high, and the temperature can reach 2500 or above. It is specially used in the smelting and purification of high melting point refractory metals and active metals.
Vacuum levitation Induction melting furnace Arc Melting Furnace detail  2

Vacuum magnetic levitation melting, non-contact melting between material and crucible, clean and environmentally friendly.The smelting temperature is high, the temperature can reach 2500 or above, and it is specially used for the smelting and purification of high melting point refractory metals and active metals.It adopts special IGBT power supply for magnetic levitation, and cooperates with self-developed water-cooled split copper crucible, which has good levitation effect.The two-stage molecular pump control system has a high vacuum degree, which can reach 5.0*10-5pa.

Advantages

  • The suspension of target melt material during smelting will effectively prevent the pollution caused by the contact of the crucible wall. It is suitable for obtaining high purity or extremely active metal and non-metallic materials. 
  • Moreover, the water-cooled crucible controls the temperature rise and suspension of the target melt material through the medium frequency or high frequency current of the induction coil, so it is possible to achieve a good control capability. 
  • At the same time, the induction heating method itself is a non-contact heating method, which avoids the impact and volatilization of the crucible and metal solution caused by plasma beam, electron beam and other heating methods.

Technical specifications

Model KT-VIL-0.5 KT-VIL-2 KT-VIL-5 KT-VIL-10 KT-VIL-20
Capacity 0.5kg 2kg 5kg 10kg 20kg
Vacuum leakage 5Pa/h
Vacuum pressure 6×10-3Pa
Power supply 380V、3pahse、50Hz
Frequency 6000-10000Hz
Rated power 25kW 160kW 400kW 400kW 500kW
Cold water pressure 0.2-0.4MPa
Cold water consumption 3M3 15M3 30M3 40M3 45M3

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What Is The Purpose Of A Vacuum Hot Press Furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What Are The Advantages Of A Vacuum Hot Press Furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

How Does A Vacuum Hot Press Furnace Work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

What Are The Common Applications Of Vacuum Hot Press Furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

What Factors Should Be Considered When Selecting A Vacuum Hot Press Furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.
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Product Datasheet

Vacuum Heat Treat Furnace and Levitation Induction Melting Furnace

Category Catalog

Vacuum Furnace


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