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600T vacuum induction hot press furnace

Vacuum Furnace

600T vacuum induction hot press furnace

Item Number : KT-VH

Price varies based on specs and customizations

Specifications
Please refer to the chart below for detailed parameters.
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Introduction

The Vacuum Induction Hot Press Furnace is a versatile and high-performance laboratory equipment designed for hot-press sintering experiments in vacuum or protected atmospheres. It is widely used in teaching, scientific research, and production settings for various materials, including nonmetal materials, carbon composite materials, ceramic materials, and metal powder materials.

With a maximum pressure of 600T and induction heating, the furnace provides precise control over temperature and pressure. The inner wall is made of stainless steel, ensuring durability and resistance to high temperatures, while the outer wall is painted with carbon steel for added strength. The control system features a touch screen and PLC, enabling real-time monitoring and adjustment of process parameters.

The furnace incorporates advanced safety features, including over-temperature power outage, water and power outage protection, and emergency switches. It also offers the ability to store and recall multiple process recipes, making it convenient for repetitive experiments. The vacuum system ensures a controlled atmosphere, allowing for precise sintering conditions.

The Vacuum Induction Hot Press Furnace is an essential tool for researchers and scientists working with materials science, metallurgy, and other related fields. Its versatility, precision, and safety features make it an ideal choice for a wide range of applications.

Details & Part

600T vacuum induction hot press furnace details

Applications

  • Materials Science:
    • Sintering of nonmetal materials, carbon composite materials, ceramic materials, and metal powder materials in vacuum or protected atmosphere
  • Education:
    • Teaching and scientific research in materials science, metallurgy, and related disciplines
  • Industrial Production:
    • Hot-press sintering of advanced materials for aerospace, automotive, and electronics applications

Features

  • High temperature precision control: The furnace can precisely control the hot press sintering temperature, ensuring accurate and consistent results.
  • Adjustable pressure: The equipment's up and down suppress oils allow for adjustable working pressure, accommodating different technical requirements.
  • Programmable temperature and vacuum: The furnace can record, store, and display temperature and vacuum degree process curves in real time. It also allows for storing and calling multiple sets of process recipes, simplifying operation.
  • Safety interlock protection: The furnace is equipped with safety interlock protection, including over-temperature power outage, water and power outage, and alarms for over-temperature, low water pressure, and low air pressure.
  • Emergency switches: The furnace is equipped with emergency switches for added safety, allowing users to quickly respond to any unexpected situations.

Principle

The vacuum induction hot press furnace uses a high-frequency induction coil to generate heat, which is then transferred to the sample through a water-cooled copper hearth. The furnace is equipped with a vacuum chamber that can be evacuated to a pressure of 10-5 Torr, which allows for the removal of gases and impurities from the sample. The furnace can be operated at temperatures up to 2200°C and pressures up to 600 tons.

Advantages

  • High-temperature resistance: The inner wall of the furnace is made of stainless steel, which can withstand high temperatures of up to 2200 degrees Celsius.
  • Good thermal insulation: The outer wall of the furnace is painted with carbon steel and has water flowing in the middle, which can effectively reduce heat loss and improve thermal insulation.
  • Precise temperature control: The control system is based on a touch screen and PLC, which can precisely control the temperature and pressure, ensuring the accuracy of the hot pressing process.
  • Real-time monitoring: The control system can record, store, display in real-time and set process curves for temperature and vacuum degree, allowing users to monitor the process status in real-time.
  • Multiple process recipes: The control system can store and call multiple sets of process recipes, which is convenient for users to switch between different process parameters.
  • Safety protection: The furnace is equipped with various safety interlock protection measures, such as over-temperature power outage, water and power outage, over-temperature, low water pressure, low air pressure, etc., to ensure the safety of the operator and equipment.
  • Wide application: The furnace is suitable for various materials, including nonmetal materials, carbon composite materials, ceramic materials and metal powder materials, and can be used in teaching, scientific research and production.

Technical specifications

Maximum pressure 600T
Mold outer diameter  ∅680mm
Mold material Graphite
Large sample size ∅500mm
Cold vacuum degree 10Pa
Furnace body form One for two
Heating method Induction
Pressure method Four-column mechanical pressurization

FAQ

What is dental furnaces?

A dental furnace, also known as a dental oven, is a piece of equipment used in the production of ceramic dental restorations such as crowns, bridges, inlays, and onlays. The furnace can reach high temperatures and pressures to process ceramic material into a hardened, final state. There are different types of dental furnaces, including ceramic combination furnaces, sintering furnaces, and glazing furnaces. Modern dental furnaces are microprocessor controlled, providing the benefit of programmability and a memory system that can remember up to 200 different programs, all of which can be executed precisely by the user.

What is the application of the 600T vacuum induction hot press furnace?

It is used for teaching, scientific research and production, such as nonmetal materials, carbon composite materials, ceramic materials and metal powder materials hot-press sintering experiments in vacuum or protected atmosphere.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

How does a vacuum induction melting furnace work?

A vacuum induction melting furnace works by utilizing electromagnetic induction under vacuum or protective atmosphere conditions to melt metals and alloys that combine easily or have close affinity with oxygen, nitrogen, and hydrogen. The furnace contains a refractory-lined crucible enclosed by an induction coil that generates an eddy current of heat in the material being processed. The furnace's vacuum system totally eradicates gases from the molten metals, and the cooling system contributes to the controlled melting temperature. The furnace is highly reliable, gives high productivity, and produces metals with very close compositional tolerances.

What is cold isostatic pressing (CIP)?

Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.

What are the different types of dental furnaces?

The different types of dental furnaces include ceramic furnaces, ceramic combination furnaces, sintering furnaces, and glazing furnaces. Ceramic furnaces process conventional ceramics, ceramic combination furnaces add the ability to operate under the pressure necessary to work with pressable ceramics, sintering furnaces are capable of reaching extreme temperatures required to process zirconia, and glazing furnaces are used for setting certain stains and glazes. When selecting a dental furnace, it is important to choose one that is capable of processing the materials used in the practice or lab, is easy to clean, and is properly maintained.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What is vacuum arc melting process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What are the advantages of vacuum induction melting?

The advantages of vacuum induction melting (VIM) include the elimination of gases, superior process control, close control of chemical analysis, slag-free melting, and melt protection. VIM is currently the most energy-efficient, fastest, low-consumption, and environmentally friendly induction heating technology for heating metal materials. The technology offers exceptional and reproducible control of reactive element-containing compositions and eliminates the need for a protective slag cover, decreasing the potential for accidental contamination or inclusions in the ingot. The process takes place in a vacuum environment, making it beneficial to remove gas impurities inside the metal, resulting in a more pure metal alloy material.

What is the temperature of a dental furnace?

The temperature of a dental furnace typically ranges between 600°C and 1600°C. The firing result obtained is influenced by the accuracy of the actual temperature. Different dental furnaces can have identical digital external displays, yet different results regarding the degree of firing can be identified when processing the same ceramics under otherwise similar conditions. The International Standard levels the currently existing differences between the final calibration of the dental furnaces based on the factory of origin through a final adjustment of the temperature control in the firing chamber by means of a thermocouple at e.g. 800°C.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

How does vacuum help in induction melting furnace?

Vacuum conditions are critical in induction melting furnaces as they help to eliminate gases from the molten metals, preventing quick oxidation. The absence of gases during the melting process ensures the creation of very close compositional tolerances, resulting in consistent metals. The vacuum also provides a protective atmosphere for metals that combine easily or have a close affinity with oxygen, nitrogen and hydrogen. Vacuum induction melting furnaces use electromagnetic induction to melt metals and alloys in a refractory lined crucible enclosed by an induction coil, creating eddy currents that make the melting process possible.

What are the advantages of cold isostatic pressing?

  • High green strength: Machining of the compacted material in its green state becomes more feasible.
  • Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
  • Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
  • Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
  • Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
  • Green strength enables efficient in-process handling and treatment, reducing production costs.

What is a cold isostatic press?

A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.

The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.

The pressure results in an increase in the product's density and allows it to take on the desired shape.

Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.

What is the use of porcelain furnace?

A porcelain furnace is used in dentistry to create dental porcelain, which is an unglazed ceramic material used for dental restorations such as crowns and veneers. The furnace heats the ceramic material until it is soft enough to shape, and then it is cooled and polished to create the desired tooth pattern. There are two main types of dental porcelain furnace systems: direct-fired or cold-press fired, and hot-pressed or heat-fused fired. Direct-fired technology uses an external source to directly fire the ceramic material, making it more cost-effective than indirect-fired technologies.

What are the benefits of using a pellet press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

How does vacuum arc melting furnace work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

What is vacuum induction melting furnace?

A vacuum induction melting furnace is a metallurgical furnace that uses an alternating electromagnetic field to melt and form various materials under vacuum or protective atmosphere. It is widely used in the vacuum metallurgy field and is essential for producing alloys and special steels used in the aerospace, electronics, and atomic energy industries. Vacuum induction melting furnaces are also used to improve the hot workability and mechanical properties of nickel, cobalt, and iron-based superalloys, as well as to melt stainless steel, heat-resistant steel, ultra-high strength steel, and various other materials to ensure their quality and performance.

Application field of cold isostatic press?

Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.

This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What are the applications of vacuum arc melting furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.

What are the wearing parts of cold isostatic pressing equipment?

The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.

What are the advantages of using vacuum arc melting furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

Do you provide matching cold isostatic press molds?

We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.

What safety precautions should be followed when using a vacuum arc melting furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.
View more faqs for this product

4.8

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5

I was very impressed with the speed of delivery. I ordered the furnace on Monday and it arrived on Wednesday. The furnace was well-packaged and arrived in perfect condition.

Sasha

4.9

out of

5

I am very happy with the value for money of this furnace. It is a very well-made furnace and it performs very well. I would definitely recommend this furnace to others.

Oliver

4.7

out of

5

The quality of this furnace is excellent. It is made of high-quality materials and it is very well-constructed. I am confident that this furnace will last for many years.

Amelia

4.8

out of

5

I am very impressed with the durability of this furnace. I have been using it for several months now and it has shown no signs of wear or tear.

Jack

4.9

out of

5

The technological advancement of this furnace is very impressive. It is equipped with the latest features and it performs very well. I am very happy with this furnace.

Isabella

4.7

out of

5

I am very happy with the performance of this furnace. It heats up quickly and evenly, and it maintains a consistent temperature throughout the entire process.

Benjamin

4.8

out of

5

I am very impressed with the ease of use of this furnace. It is very easy to set up and operate, and it comes with a clear and concise manual.

Emma

4.9

out of

5

I am very happy with the customer service of this company. They were very helpful and responsive to my questions.

Lucas

4.7

out of

5

I am very happy with the warranty of this furnace. It comes with a one-year warranty, which gives me peace of mind.

Harper

4.8

out of

5

I am very impressed with the design of this furnace. It is very compact and it takes up very little space in my lab.

Oliver

4.9

out of

5

I am very happy with the price of this furnace. It is very affordable, and it is a great value for the money.

Amelia

4.7

out of

5

I am very impressed with the overall performance of this furnace. It is a great furnace for the price, and I would definitely recommend it to others.

Jack

4.8

out of

5

I am very happy with this furnace. It is a great addition to my lab, and I am confident that I will get many years of use out of it.

Isabella

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Vacuum Melting Furnace: A Comprehensive Guide to Vacuum Induction Melting

Discover the intricacies of vacuum induction melting furnaces, their components, operation, advantages, and applications. Explore how these furnaces revolutionize metal processing and achieve exceptional material properties.

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Exploring Tungsten Vacuum Furnaces: Operation, Applications, and Advantages

Exploring Tungsten Vacuum Furnaces: Operation, Applications, and Advantages

Discover the operation, applications, and benefits of tungsten vacuum furnaces in laboratory settings. Learn about KinTek's advanced features, control mechanisms, and the use of tungsten in high-temperature environments.

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Vacuum Induction Furnace Fault Inspection: Essential Procedures and Solutions

Vacuum Induction Furnace Fault Inspection: Essential Procedures and Solutions

Discover the essential procedures for inspecting and troubleshooting common faults in vacuum induction furnace. Learn how to troubleshoot electrical failures, conduct post-operation inspections, maintain records, and monitor the furnace's operation. Take corrective actions to ensure the furnace's optimal performance. Find expert solutions for temperature abnormalities, vacuum level deviations, and furnace chamber inspections.

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An In-depth Analysis of Hot Pressing Technology and Its Applications

An In-depth Analysis of Hot Pressing Technology and Its Applications

Hot pressing is a high-pressure, low-strain-rate powder metallurgy process used to form powder or powder compact at high temperatures to induce sintering and creep processes. It involves the simultaneous application of heat and pressure to fabricate hard and brittle materials.

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Spark Plasma Sintering Furnace: The Ultimate Guide to SPS Furnaces

Spark Plasma Sintering Furnace: The Ultimate Guide to SPS Furnaces

Discover the world of Spark Plasma Sintering Furnaces (SPS). This comprehensive guide covers everything from its advantages and applications to its process and equipment. Learn how SPS furnaces can revolutionize your sintering operations.

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Exploring the Advanced Capabilities of Spark Plasma Sintering (SPS) Furnaces

Exploring the Advanced Capabilities of Spark Plasma Sintering (SPS) Furnaces

Dive into the world of Spark Plasma Sintering (SPS) furnaces, their innovative technology, and applications in material science. Learn how SPS furnaces revolutionize the sintering process with high-speed, efficiency, and precision.

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Vacuum Induction Melting Furnace vs Arc Melting Furnace: Choosing the Right Equipment for Your Process

Vacuum Induction Melting Furnace vs Arc Melting Furnace: Choosing the Right Equipment for Your Process

Learn about the key differences between vacuum induction melting furnaces and arc melting furnaces, including their advantages and applications, to help you choose the best equipment for your specific needs.

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