Products Sample Preparation Customer-made Press Electric Vacuum Heat Press
Electric Vacuum Heat Press

Customer-made Press

Electric Vacuum Heat Press

Item Number : PPZ

Price varies based on specs and customizations


Pressure Range
0-25T
Heating temperature
Up to 500℃
Cooked tablet
180x180mm,200x200mm
Vacuum box material
SUS 304 (stainless steel)
ISO & CE icon

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Introduction

The Electric Vacuum Heat Press is a specialized hot pressing device that operates within a vacuum environment, utilizing advanced infrared heating and precise temperature control for high-quality, robust, and reliable performance. This equipment, designed for longevity and low maintenance, offers both manual and automatic operation modes, with innovative semi-automatic models also available. It features a variety of designs, including clamshell, swing-away, and draw style presses, and utilizes air pressure for effective force application.

Applications

The Electric Vacuum Heat Press is a versatile tool used in various industries for precise heating and pressure application under controlled vacuum conditions. This technology is particularly beneficial in processes that require high purity, uniform heating, and the removal of trapped gases or liquids. The applications of this equipment span across multiple sectors, including advanced materials processing, semiconductor manufacturing, and aerospace engineering.

  • Advanced Materials Processing: Used for sintering and densifying advanced ceramics and composites, ensuring uniform heating and pressure distribution to achieve high-quality, high-performance materials.
  • Semiconductor Manufacturing: Essential in the fabrication of semiconductor devices where precise control of heat and vacuum conditions is crucial for the integrity of thin films and wafers.
  • Aerospace Engineering: Employed in the production of aerospace components that require high strength and lightweight properties, often involving the consolidation of composite materials under vacuum.
  • Research and Development: Widely used in laboratories for experimental purposes, particularly in materials science where the effects of vacuum and heat on various substances are studied.
  • Medical Device Manufacturing: Used in the production of medical implants and devices where sterilization and the absence of contaminants are critical.
  • Optoelectronics: Involved in the manufacturing of optical components and devices where precise temperature control and the absence of impurities are necessary.

Detail & Parts

Electric Vacuum Heat Press

Sample Preparation Process Release Process

-Sample Preparation Process  -Release Process

  • Set:In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity
  • +:In the operation interface, press the "+" key to increase the setting number
  • -:In the operation interface, press the "_" key to reduce the number of settings
  • Pre-Pressing:Press the pre pressing button to close the upper and lower heating plates together

  • Upper:Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the  timing and constant temperature timer are completed, the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
  • Lower:Press "Lower Board" on the operation interface to stop heating after the timer ends. Or press the "Lower Plate" button again to stop heating the lower plate.
  • Stop:When the device is in operation, pressing the "Stop" button will stop the motor from running and open the pressure relief valve to release the pressure
  • Run:Press the "pressurization" button, and the equipment will start. When the pressure reaches the set pressure, stop pressurization and time to maintain pressure. When it is below the lower limit of pressurization, it will automatically replenish pressure. After the timing is completed, it will automatically release pressure

Features

The Electric Vacuum Heat Press is a cutting-edge solution for precise and efficient hot pressing, designed to operate within a vacuum environment. This machine is a testament to over five decades of expertise in cabin interior work, ensuring high quality and reliability. Its features are not only robust but also user-friendly, making it an ideal choice for both professional and hobbyist applications.

  • Quick, Minimum-Fuss Installation: Simplifying the setup process, this feature ensures that users can start their projects without any hassle, saving time and effort.
  • Designed for Longevity: Built to last, the machine is engineered for a very long life, reducing the need for frequent replacements and ensuring consistent performance over the years.
  • High Quality and Robust Construction: The robust design guarantees reliability and durability, making it a dependable tool for demanding applications.
  • Low Maintenance: With minimal maintenance requirements, the machine offers a cost-effective solution by reducing the time and resources needed for upkeep.
  • Supplied Worldwide: Accessible globally, this feature ensures that users from different regions can benefit from the advanced capabilities of the Electric Vacuum Heat Press.
  • Highly Responsive Infrared Heating: This technology provides rapid and even heating, enhancing the efficiency and quality of the pressing process.
  • Class-Leading Temperature Control: Precise temperature regulation ensures optimal results, allowing for fine-tuning according to specific project requirements.
  • Excellent Vacuum Press Power with Integral Vacuum Pump: The integral vacuum pump enhances the machine's functionality, providing powerful and effective vacuum press capabilities.
  • Versatile Temperature Settings: With three heat settings (Low: 284℉, Medium: 320℉, High: 374℉), the Mini Easy Press machine caters to a wide range of heat transfer needs, ensuring versatility and adaptability.
  • Ceramic Coated Dry Heat Plate: The ceramic coating on the sole plate ensures even heat distribution, leading to superior results in various projects.
  • Compact and Portable Design: The Mini Easy Press machine is designed to be small and easy to carry, making it convenient for users who need to work in different locations or have limited workspace.
  • Included Accessories: The package comes with a water spray bottle and a small canvas bag, enhancing the user experience by simplifying the ironing process and providing storage convenience.

This machine is particularly suited for craft enthusiasts, students, and housewives, enabling them to bring their creative ideas to life with precision and ease.

Principle

The Electric Vacuum Heat Press operates by applying electrical heat to materials within a vacuum environment, facilitating off-gassing and lowering the boiling point of trapped liquids. This process enhances product quality during drying and high-purity processing. The press utilizes pulse heating, where voltage and current are alternated to rapidly generate heat, optimizing the welding head's temperature.

Advantages

The Electric Vacuum Heat Press stands out as a superior choice for various applications, particularly in the realm of crafting and industrial processes. Here are some of its key advantages:

  1. Highly Responsive Infrared Heating: This feature ensures rapid and even heating, which is crucial for maintaining the integrity of materials being processed. The infrared heating system is not only efficient but also conserves energy, making it an eco-friendly choice.

  2. Class-Leading Temperature Control: With advanced temperature control mechanisms, the Electric Vacuum Heat Press offers precise temperature regulation. This is essential for achieving consistent results and preventing material degradation during the pressing process.

  3. Excellent Vacuum Press Power: Equipped with an integral vacuum pump, this heat press provides powerful vacuum sealing capabilities. This ensures that the materials are held firmly in place, reducing the risk of air bubbles or uneven pressing.

  4. Low Maintenance: Designed for longevity and reliability, this heat press requires minimal maintenance. This not only saves time but also reduces the overall cost of ownership, making it a cost-effective solution for both hobbyists and professionals.

  5. Quick, Minimum-Fuss Installation: The ease of installation is another significant advantage. Users can quickly set up the machine and start their projects without any hassle, which is ideal for those who value efficiency and convenience.

  6. Designed for Long Life: Built with durability in mind, the Electric Vacuum Heat Press is constructed to withstand heavy use over an extended period. This makes it a wise investment for those looking for a machine that will serve them well into the future.

  7. Supplied Worldwide: Availability on a global scale ensures that users from different parts of the world can access this high-quality equipment. This international supply chain also supports a wide range of customer needs and applications.

  8. Great Practicality: Despite its robust features, the machine is compact and versatile, making it suitable for a variety of heat transfer projects. Whether it's transferring designs onto T-shirts, bags, or other materials, the mini heat press offers great practicality and flexibility.

  9. Honed and Refined: With over 50 years of experience in cabin interior work, the design and functionality of the Electric Vacuum Heat Press have been meticulously refined to meet the highest standards of quality and performance.

These advantages make the Electric Vacuum Heat Press an indispensable tool for anyone involved in crafting, manufacturing, or any process that requires precise and efficient heat pressing under controlled vacuum conditions.

Technical specifications

Instrument model PPZ-600
Pressure Range 0-25T
Pressurization process Program pressurization-program pressure-timed pressure relief
Pressure retention time 1 second~0 seconds
Heating temperature Up to 500℃
Cooked tablet 180x180mm,200x200mm
Vacuum box material SUS 304 (stainless steel)
Studio size 400x400x400mm
Door size 300x350mm
Vacuum degree -0.1MPa
Size of the whole machine 450x550x850(LxWxH)
pawer supply 220V50Hz(support110V)
Dimensional diagram of powder tablet press Dimensional diagram of powder tablet press

Operation steps

1.Open the hatch and place the sample in the tablet press.

1.Open the hatch and place the sample in the tablet press.

2.Set the pressure and time for pressurization.

2.Set the pressure and time for pressurization.

3.Adjust the heating temperature of the upper and lower heating plates.

3.Adjust the heating temperature of the upper and lower heating plates.

4.Pressurize the sample to the required pressure.

4.Pressurize the sample to the required pressure.

5.Close the cabin door and open the vacuum pump.

5.Close the cabin door and open the vacuum pump.

6.Extract the vacuum box to the required pressure.

6.Extract the vacuum box to the required pressure.

7.Heat the sample to the desired temperature and maintain pressure for a period of time.

7.Heat the sample to the desired temperature and maintain pressure for a period of time.

8.Open the vent valve ofthe vacuum box.

8.Open the vent valve ofthe vacuum box.

Open the door of the vacuum box and release the pressure.

9.Open the door of the vacuum box and release the pressure.

10.Open the door of the vacuum box and release the pressure.

10.Open the door of the vacuum box and release the pressure

FAQ

How Do Electric Laboratory Presses Work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

How Does A Vacuum Induction Melting Furnace Work?

A vacuum induction melting furnace works by utilizing electromagnetic induction under vacuum or protective atmosphere conditions to melt metals and alloys that combine easily or have close affinity with oxygen, nitrogen, and hydrogen. The furnace contains a refractory-lined crucible enclosed by an induction coil that generates an eddy current of heat in the material being processed. The furnace's vacuum system totally eradicates gases from the molten metals, and the cooling system contributes to the controlled melting temperature. The furnace is highly reliable, gives high productivity, and produces metals with very close compositional tolerances.

What Are The Advantages Of Using Electric Laboratory Presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Are The Advantages Of Vacuum Induction Melting?

The advantages of vacuum induction melting (VIM) include the elimination of gases, superior process control, close control of chemical analysis, slag-free melting, and melt protection. VIM is currently the most energy-efficient, fastest, low-consumption, and environmentally friendly induction heating technology for heating metal materials. The technology offers exceptional and reproducible control of reactive element-containing compositions and eliminates the need for a protective slag cover, decreasing the potential for accidental contamination or inclusions in the ingot. The process takes place in a vacuum environment, making it beneficial to remove gas impurities inside the metal, resulting in a more pure metal alloy material.

What Are The Applications Of Electric Laboratory Presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

How Does Vacuum Help In Induction Melting Furnace?

Vacuum conditions are critical in induction melting furnaces as they help to eliminate gases from the molten metals, preventing quick oxidation. The absence of gases during the melting process ensures the creation of very close compositional tolerances, resulting in consistent metals. The vacuum also provides a protective atmosphere for metals that combine easily or have a close affinity with oxygen, nitrogen and hydrogen. Vacuum induction melting furnaces use electromagnetic induction to melt metals and alloys in a refractory lined crucible enclosed by an induction coil, creating eddy currents that make the melting process possible.

What Considerations Should Be Taken When Selecting An Electric Laboratory Press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What Is Vacuum Induction Melting Furnace?

A vacuum induction melting furnace is a metallurgical furnace that uses an alternating electromagnetic field to melt and form various materials under vacuum or protective atmosphere. It is widely used in the vacuum metallurgy field and is essential for producing alloys and special steels used in the aerospace, electronics, and atomic energy industries. Vacuum induction melting furnaces are also used to improve the hot workability and mechanical properties of nickel, cobalt, and iron-based superalloys, as well as to melt stainless steel, heat-resistant steel, ultra-high strength steel, and various other materials to ensure their quality and performance.
View more faqs for this product

4.7

out of

5

Incredible precision and durability. A game-changer for our lab!

Anika Patel

4.8

out of

5

Fast delivery and excellent value for money. Highly recommend!

Carlos Gomez

4.9

out of

5

Top-notch quality and technological advancement. Very satisfied!

Elena Müller

4.7

out of

5

Efficient and reliable. Perfect for our research needs.

Hiroshi Tanaka

4.8

out of

5

Outstanding performance and low maintenance. A great investment!

Sophia Leclerc

4.9

out of

5

Superb vacuum press power. Makes our processes much smoother.

Liam O'Brien

4.7

out of

5

Quick installation and easy to use. Very pleased with the purchase.

Amina El-Sayed

4.8

out of

5

Highly responsive heating. Great for our precision requirements.

Filipe Santos

4.9

out of

5

Durable and robust construction. Handles our workload effortlessly.

Yelena Ivanova

4.7

out of

5

Excellent value. The technology is ahead of its time.

Rajesh Kumar

4.8

out of

5

Compact design yet powerful. Ideal for our lab space.

Isabella Rossi

4.9

out of

5

Superior temperature control. Consistently delivers high-quality results.

Nikolai Petrov

4.7

out of

5

Great practicality and versatility. A must-have for any lab.

Emma Wilson

4.8

out of

5

Hassle-free installation. Started using it right away!

Mohammed Al-Farsi

4.9

out of

5

Designed for longevity. Expecting many years of reliable service.

Lucas Brown

4.7

out of

5

Excellent customer service and support. Very happy with the purchase.

Nina Svensson

PDF - Electric Vacuum Heat Press

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Catalog of Customer-Made Press

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Catalog of Electric Lab Press

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Catalog of Pellet Press

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Catalog of Vacuum Induction Melting Furnace

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