Electric Lab Press
Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T
Item Number : PCPE
Price varies based on specs and customizations
- Working pressure
- 0-60 T
- Piston diameter
- 95-150 mm
- Piston stroke
- 30-50 mm
- Gauge range
- 0-40 Mpa
Shipping:
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Applications
Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- Both electric driving and manual press are available, high precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- 12-24T model machine output sample can meet requirement of infrared spectrometer
- 24-40T model machine output sample can meet requirement of fluorescence spectrometer
Detail & Parts
- Flexible: The tablet press has two modes: manual pressurization and electric pressurization. The operation is more flexible, and the manual pressurization pressure can be controlled more accurately.
- Control: When the pressure is lower than the pressure control line, the equipment will automatically turn on to compensate for pressure, which can achieve a long-term automatic pressure maintaining function.
- Accuracy: The electric tablet press uses a digital pressure controller, and the digital display of pressure is more accurate than the pressure display of the pointer pressure gauge.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
Instrument model | PCPE-20T | PCPE-30T | PCPE-40T | PCPE-60T |
---|---|---|---|---|
Pressure range | 0-20T(0-28MPa) | 0-30T(0-31.5MPa) | 0-40T(0-30MPa) | 0-60T(0-33MPa) |
Piston diameter | Φ95mm (d) | Φ110mm (d) | Φ130mm (d) | Φ150mm (d) |
Integral structure | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced |
Pressure gauge | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa |
Maximum pressure (T) | 30mm | 40mm | 50mm | 50mm |
Pressure stability | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min |
Pressurization mode | Electric / manual | Electric / manual | Electric / manual | Electric / manual |
Compensation mode | Auto/ manual | Auto/ manual | Auto/ manual | Auto/ manual |
Workbench diameter | Φ105mm (D) | Φ120mm (D) | Φ140mm(D) | Φ160mm (D) |
Number of columns | Four | Four | Four | Four |
Working space | 80×150mm(M×N) | 92×160mm(M×N) | 115×185mm(M×N) | 185×250mm(M×N) |
Dimensions | 245×415×415mm(L×W×H) | 275×430×420mm(L×W×H) | 295×450×500mm(L×W×H) | 405×470×565mm(L×W×H) |
Power supply | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) |
Weight | 58Kg | 72Kg | 92Kg | 140Kg |
Force | Pressure |
---|---|
1 [Tons] | 1.41 [MPa] |
2 [Tons] | 2.82 [MPa] |
3 [Tons] | 4.23 [MPa] |
5 [Tons] | 7.06 [MPa] |
8 [Tons] | 11.3 [MPa] |
10 [Tons] | 14.1 [MPa] |
12 [Tons] | 17 [MPa] |
15 [Tons] | 22.6 [MPa] |
20 [Tons] | 28 [MPa] |
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment. |
Operating steps
How to replace accessories and precautions
Before we get started, please make sure you have read the manufacturer's instructions carefully and are familiar with the basic components of the machine. Once you are comfortable with the machine, follow these steps to operate it:
1.Press the MODE button, set 0001 and press the MODE button again to enter the control menu.
2.Press the MODE button to enter the settings menu whenRL1H appears on the screen, and enter the pressure value below.
3.Select RL1H and press the MODE button,and enter the pressure value above which the hydraulic press stops pressurization.
4.After setting the pressure, put the die in the hydraulic press and tighten the screw rod to compress the die.
5.Tighten the oil drain valve rod to prepare for pressurizing.
6. Press the green START button and the hydra-ulic press starts pressurizing; after reaching the set pressure, the system stops.
7. To control the pressure accurately,control the sheet to desired pressure with the hand pressurizing device on the right.
8. Adjust the overflow valve in the case clockwise to increase the overshoot value and adjust counterclockwise to decrease the value.
9. Press the green START button, turn off the power of the hydraulic press , and release the oil drain valve rod to release the pressure to 0.
10.Release the screw rod and take out the die.
Full range of lab press types
Click to view our full range of lab press products.
Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are laboratory hydraulic machines?
What is a lab press?
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What is a tablet punching machine?
What are the main types of glass materials available?
What are the advantages of using a hydraulically heated laboratory press?
What are the advantages of using laboratory hydraulic machines?
What are the applications of pellet presses?
What is the purpose of a hydraulic press in lab?
How do electric laboratory presses work?
What are the main types of tablet punching machines?
What are the applications of borosilicate glass?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What does a hydraulic lab heat press do?
What are the applications of laboratory hydraulic machines?
How do you prepare pressed pellets for XRF?
What is KBr used for?
How does a pellet press work?
What are different type of lab presses?
What are the advantages of using electric laboratory presses?
What is the principle of a tablet punching machine?
What are the advantages of using optical glass in laboratory settings?
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What are the main components of a laboratory hydraulic machine?
What pressure should XRF pellets be?
What is the KBr pellet method?
What are the benefits of using a pellet press?
What are the applications of electric laboratory presses?
What is manually operated lab press?
What are the applications of tablet punching machines?
How is soda-lime glass manufactured, and what are its applications?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
How does a hydraulically heated laboratory press work?
What considerations should be taken when selecting a laboratory hydraulic machine?
What is the advantage of XRF pressed pellet technique?
Why KBr is used for pellet?
What factors should be considered when selecting a pellet press?
What considerations should be taken when selecting an electric laboratory press?
What are the advantages of using a tablet punching machine?
What makes K9 quartz glass suitable for optical applications?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How can the performance of a hydraulically heated laboratory press be optimized?
How to make KBr pellets for FTIR?
How does a manual tablet press work?
What are the benefits of using PTFE measuring cylinders in laboratories?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
What industries benefit from using tablet punching machines?
Why is glass a preferred material for laboratory equipment?
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
What safety features are included in tablet punching machines?
Why has the tablet press evolved over time?
4.9
out of
5
As a lab manager, I can attest to the accuracy and consistency of this press. It has significantly improved our workflow.
4.7
out of
5
The automated features of this press have freed up our technicians to focus on other tasks, leading to increased productivity.
4.8
out of
5
The integrated pellet dies and swift operations make this press an excellent choice for high-throughput sample preparation.
4.6
out of
5
The ease of use and minimal lab space required make this press a valuable asset to our laboratory.
4.7
out of
5
The ability to produce firm pellets from various powdered materials without adding a binder is a significant advantage.
4.9
out of
5
The high-throughput production of pellets for XRF analysis makes this press an essential tool for our laboratory.
4.8
out of
5
The small footprint, light weight, and easy portability of this press make it ideal for use in our mobile laboratory.
4.7
out of
5
The accuracy of the digital pressure controller and the long-term automatic pressure maintaining function ensure consistent and reliable results.
4.9
out of
5
The extended pulling spring and chrome-plated cylinder ensure smooth operation and minimal maintenance.
4.6
out of
5
The ability to pressurize manually or electrically provides flexibility and control during the pressing process.
PDF - Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T
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