Electric Lab Press
Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Applications
Item Number : PCPE
Price varies based on specs and customizations
- Working pressure
- 0-60 T
- Piston diameter
- 95-150 mm
- Piston stroke
- 30-50 mm
- Gauge range
- 0-40 Mpa
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Applications
Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- Both electric driving and manual press are available, high precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- 12-24T model machine output sample can meet requirement of infrared spectrometer
- 24-40T model machine output sample can meet requirement of fluorescence spectrometer
Detail & Parts
- Flexible: The tablet press has two modes: manual pressurization and electric pressurization. The operation is more flexible, and the manual pressurization pressure can be controlled more accurately.
- Control: When the pressure is lower than the pressure control line, the equipment will automatically turn on to compensate for pressure, which can achieve a long-term automatic pressure maintaining function.
- Accuracy: The electric tablet press uses a digital pressure controller, and the digital display of pressure is more accurate than the pressure display of the pointer pressure gauge.
Operation interface
- Parameter setting: Click parameter setting to enter the setting menu.
- Pressure setting: You can set the applied pressure.
- Set time: You can set the pressurization timer. When the pressure holding time is up, the device will remind you to release the pressure.
- Sample size: You can set the shape and size of the sample. The device will automatically calculate the pressure of the sample according to the size you set to avoid overpressure.
- Start button: Click the start button and the device starts to run according to the set parameters. When the pressure is reached, it will automatically stop pressurization and start to automatically replenish pressure. The button "Start" becomes "Stop".
- Stop button: Click the stop button and the device exits the pressure holding program. Then send the oil release valve stem to release the pressure.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCPE-20T | PCPE-30T | PCPE-40T | PCPE-60T |
|---|---|---|---|---|
| Pressure range | 0-20T(0-28MPa) | 0-30T(0-31.5MPa) | 0-40T(0-30MPa) | 0-60T(0-33MPa) |
| Piston diameter | Φ95mm (d) | Φ110mm (d) | Φ130mm (d) | Φ150mm (d) |
| Integral structure | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced | No sealing connection, oil leakage reduced |
| Pressure gauge | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa | Digital display 0.00-40.00 MPa |
| Maximum pressure (T) | 30mm | 40mm | 50mm | 50mm |
| Pressure stability | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min |
| Pressurization mode | Electric / manual | Electric / manual | Electric / manual | Electric / manual |
| Compensation mode | Auto/ manual | Auto/ manual | Auto/ manual | Auto/ manual |
| Workbench diameter | Φ105mm (D) | Φ120mm (D) | Φ140mm(D) | Φ160mm (D) |
| Number of columns | Four | Four | Four | Four |
| Working space | 80×150mm(M×N) | 92×160mm(M×N) | 115×185mm(M×N) | 185×250mm(M×N) |
| Dimensions | 245×415×415mm(L×W×H) | 275×430×420mm(L×W×H) | 295×450×500mm(L×W×H) | 405×470×565mm(L×W×H) |
| Power supply | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) | 220V(50Hz/60Hz) |
| Weight | 58Kg | 72Kg | 92Kg | 140Kg |
| Force | Pressure |
|---|---|
| 1 [Tons] | 1.41 [MPa] |
| 2 [Tons] | 2.82 [MPa] |
| 3 [Tons] | 4.23 [MPa] |
| 5 [Tons] | 7.06 [MPa] |
| 8 [Tons] | 11.3 [MPa] |
| 10 [Tons] | 14.1 [MPa] |
| 12 [Tons] | 17 [MPa] |
| 15 [Tons] | 22.6 [MPa] |
| 20 [Tons] | 28 [MPa] |
| Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment. | |
Operating steps
How to replace accessories and precautions
Before we get started, please make sure you have read the manufacturer's instructions carefully and are familiar with the basic components of the machine. Once you are comfortable with the machine, follow these steps to operate it:
1.Place the sample in the mold.
2.Place the mold in the tablet press.
3.Set the required pressure.
4.Click the press button to start pressurization.
5.Stop pressurization and remove the mold.
6. Remove the pressed sample.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is An FTIR Press Used For?
What Is A Lab Press?
What Types Of FTIR Presses Are Available?
What Is The Purpose Of A Hydraulic Press In Lab?
What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?
How Does An FTIR Press Work?
What Are Different Type Of Lab Presses?
What Does A Hydraulic Lab Heat Press Do?
What Are The Advantages Of Using An FTIR Press?
What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?
What Materials Can Be Used With An FTIR Press?
How Does A Hydraulically Heated Laboratory Press Work?
How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?
4.9
out of
5
As a lab manager, I can attest to the accuracy and consistency of this press. It has significantly improved our workflow.
4.7
out of
5
The automated features of this press have freed up our technicians to focus on other tasks, leading to increased productivity.
4.8
out of
5
The integrated pellet dies and swift operations make this press an excellent choice for high-throughput sample preparation.
4.6
out of
5
The ease of use and minimal lab space required make this press a valuable asset to our laboratory.
4.7
out of
5
The ability to produce firm pellets from various powdered materials without adding a binder is a significant advantage.
4.9
out of
5
The high-throughput production of pellets for XRF analysis makes this press an essential tool for our laboratory.
4.8
out of
5
The small footprint, light weight, and easy portability of this press make it ideal for use in our mobile laboratory.
4.7
out of
5
The accuracy of the digital pressure controller and the long-term automatic pressure maintaining function ensure consistent and reliable results.
4.9
out of
5
The extended pulling spring and chrome-plated cylinder ensure smooth operation and minimal maintenance.
4.6
out of
5
The ability to pressurize manually or electrically provides flexibility and control during the pressing process.
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