Products Sample Preparation Electric Lab Press Hydraulic Pellet Press XRF Press KBR Press Ftir Press 20T / 30T / 40T / 60T
Hydraulic Pellet Press XRF Press KBR Press Ftir Press 20T / 30T / 40T / 60T

Electric Lab Press

Hydraulic Pellet Press XRF Press KBR Press Ftir Press 20T / 30T / 40T / 60T

Item Number : PCPE

Price varies based on specs and customizations


Working pressure
0-60 T
Piston diameter
95-150 mm
Piston stroke
30-50 mm
Gauge range
0-40 Mpa
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Applications

Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing

Applications of manual Hydraulic Press

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Both electric driving and manual press are available, high precision digital pressure gauge  
  3. Pressure can be programmed, hydraulic will restart working when pressure drops to set value
  4. 12-24T model machine output sample can meet requirement of infrared spectrometer
  5. 24-40T model machine output sample can meet requirement of fluorescence spectrometer

Detail & Parts

30T Electric Hydraulic Press
30T Electric Hydraulic Press
40T Electric Hydraulic Press
40T Electric Hydraulic Press
60 TElectric Hydraulic Press
60T Electric Hydraulic Press
  • Flexible: The tablet press has two modes: manual pressurization and electric pressurization. The operation is more flexible, and the manual pressurization pressure can be controlled more accurately.
  • Control: When the pressure is lower than the pressure control line, the equipment will automatically turn on to compensate for pressure, which can achieve a long-term automatic pressure maintaining function.
  • Accuracy: The electric tablet press uses a digital pressure controller, and the digital display of pressure is more accurate than the pressure display of the pointer pressure gauge.

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model PCPE-20T PCPE-30T PCPE-40T PCPE-60T
Pressure range 0-20T(0-28MPa) 0-30T(0-31.5MPa) 0-40T(0-30MPa) 0-60T(0-33MPa)
Piston diameter Φ95mm (d) Φ110mm (d) Φ130mm (d) Φ150mm (d)
Integral structure No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced
Pressure gauge Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa
Maximum pressure (T) 30mm  40mm 50mm 50mm 
Pressure stability ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min
Pressurization mode Electric / manual Electric / manual Electric / manual Electric / manual
Compensation mode Auto/ manual Auto/ manual Auto/ manual Auto/ manual
Workbench diameter Φ105mm (D) Φ120mm (D) Φ140mm(D) Φ160mm (D)
Number of columns Four Four Four Four
Working space 80×150mm(M×N) 92×160mm(M×N) 115×185mm(M×N) 185×250mm(M×N)
Dimensions 245×415×415mm(L×W×H) 275×430×420mm(L×W×H) 295×450×500mm(L×W×H) 405×470×565mm(L×W×H)
Power supply 220V(50Hz/60Hz) 220V(50Hz/60Hz) 220V(50Hz/60Hz) 220V(50Hz/60Hz)
Weight 58Kg 72Kg 92Kg 140Kg
Diagram of hydraulic powder press size
Diagram of hydraulic powder press size
Force Pressure
1 [Tons] 1.41 [MPa]
2 [Tons] 2.82 [MPa]
3 [Tons] 4.23 [MPa]
5 [Tons] 7.06 [MPa]
8 [Tons] 11.3 [MPa]
10 [Tons] 14.1 [MPa]
12 [Tons] 17    [MPa]
15 [Tons] 22.6 [MPa]
20 [Tons] 28    [MPa]
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment.
igital pressure gauge
igital pressure gauge

Operating steps

​How to replace accessories and precautions

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Before we get started, please make sure you have read the manufacturer's instructions carefully and are familiar with the basic components of the machine. Once you are comfortable with the machine, follow these steps to operate it:

Operating step 1

1.Press the MODE button, set 0001 and press the MODE button again to enter the control menu.

Operating step 2

2.Press the MODE button to enter the settings menu whenRL1H appears on the screen, and enter the pressure value below.

Operating step 3

3.Select RL1H and press the MODE button,and enter the pressure value above which the hydraulic press stops pressurization.

Operating step 4

4.After setting the pressure, put the die in the hydraulic press and tighten the screw rod to compress the die.

Operating step 5

5.Tighten the oil drain valve rod to prepare for pressurizing.

Operating step 6

6. Press the green START button and the hydra-ulic press starts pressurizing; after reaching the set pressure, the system stops.

Operating step 7

7. To control the pressure accurately,control the sheet to desired pressure with the hand pressurizing device on the right.

Operating step 8

8. Adjust the overflow valve in the case clockwise to increase the overshoot value and adjust counterclockwise to decrease the value.

Operating step 9

9. Press the green START button, turn off the power of the hydraulic press , and release the oil drain valve rod to release the pressure to 0.

Operating step 10

10.Release the screw rod and take out the die.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Are Laboratory Hydraulic Machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

How Do Electric Laboratory Presses Work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What Are The Advantages Of Using Laboratory Hydraulic Machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What Are The Advantages Of Using Electric Laboratory Presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What Are The Applications Of Laboratory Hydraulic Machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Are The Applications Of Electric Laboratory Presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

What Are The Main Components Of A Laboratory Hydraulic Machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What Considerations Should Be Taken When Selecting An Electric Laboratory Press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What Considerations Should Be Taken When Selecting A Laboratory Hydraulic Machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
View more faqs for this product

4.9

out of

5

As a lab manager, I can attest to the accuracy and consistency of this press. It has significantly improved our workflow.

Nolberto Arredondo

4.7

out of

5

The automated features of this press have freed up our technicians to focus on other tasks, leading to increased productivity.

Aishah Abdullah

4.8

out of

5

The integrated pellet dies and swift operations make this press an excellent choice for high-throughput sample preparation.

Carlota Soto

4.6

out of

5

The ease of use and minimal lab space required make this press a valuable asset to our laboratory.

Maximilien Dubois

4.7

out of

5

The ability to produce firm pellets from various powdered materials without adding a binder is a significant advantage.

Priya Patel

4.9

out of

5

The high-throughput production of pellets for XRF analysis makes this press an essential tool for our laboratory.

Liam Murphy

4.8

out of

5

The small footprint, light weight, and easy portability of this press make it ideal for use in our mobile laboratory.

Isabella Garcia

4.7

out of

5

The accuracy of the digital pressure controller and the long-term automatic pressure maintaining function ensure consistent and reliable results.

Oliver Chen

4.9

out of

5

The extended pulling spring and chrome-plated cylinder ensure smooth operation and minimal maintenance.

Aaliyah Mohammed

4.6

out of

5

The ability to pressurize manually or electrically provides flexibility and control during the pressing process.

Lucas Meyer

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Catalog of Electric Lab Press

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Catalog of Pellet Press

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Catalog of Lab Press

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Catalog of Electric Lab Press

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Catalog of Lab Hydraulic Press

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Catalog of Hydraulic Heated Lab Press

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