Electric Lab Press

Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T

Name: Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T
Brand: Kintek Solution
SKU: PCPE
Rating: 4.76 (10 reviews)

Item Number : PCPE

Price varies based on specs and customizations

Working pressure: 0-60 T
Piston diameter: 95-150 mm
Piston stroke: 30-50 mm
Gauge range: 0-40 Mpa

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Applications

Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing

Applications of manual Hydraulic Press

Feature

Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
Both electric driving and manual press are available, high precision digital pressure gauge
Pressure can be programmed, hydraulic will restart working when pressure drops to set value
12-24T model machine output sample can meet requirement of infrared spectrometer
24-40T model machine output sample can meet requirement of fluorescence spectrometer

Detail & Parts

60 TElectric Hydraulic Press — 60T Electric Hydraulic Press

Flexible: The tablet press has two modes: manual pressurization and electric pressurization. The operation is more flexible, and the manual pressurization pressure can be controlled more accurately.
Control: When the pressure is lower than the pressure control line, the equipment will automatically turn on to compensate for pressure, which can achieve a long-term automatic pressure maintaining function.
Accuracy: The electric tablet press uses a digital pressure controller, and the digital display of pressure is more accurate than the pressure display of the pointer pressure gauge.

Advantages

The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
All aluminum alloy hand wheel, beautiful, practical, not easy to break
Small size, light weight, no oil leakage, can be used in the glove box
Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
Special plunger, using special custom sealing structure, excellent sealing effect
Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model	PCPE-20T	PCPE-30T	PCPE-40T	PCPE-60T
Pressure range	0-20T(0-28MPa)	0-30T(0-31.5MPa)	0-40T(0-30MPa)	0-60T(0-33MPa)
Piston diameter	Φ95mm (d)	Φ110mm (d)	Φ130mm (d)	Φ150mm (d)
Integral structure	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced
Pressure gauge	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa
Maximum pressure (T)	30mm	40mm	50mm	50mm
Pressure stability	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min
Pressurization mode	Electric / manual	Electric / manual	Electric / manual	Electric / manual
Compensation mode	Auto/ manual	Auto/ manual	Auto/ manual	Auto/ manual
Workbench diameter	Φ105mm (D)	Φ120mm (D)	Φ140mm(D)	Φ160mm (D)
Number of columns	Four	Four	Four	Four
Working space	80×150mm(M×N)	92×160mm(M×N)	115×185mm(M×N)	185×250mm(M×N)
Dimensions	245×415×415mm(L×W×H)	275×430×420mm(L×W×H)	295×450×500mm(L×W×H)	405×470×565mm(L×W×H)
Power supply	220V(50Hz/60Hz)	220V(50Hz/60Hz)	220V(50Hz/60Hz)	220V(50Hz/60Hz)
Weight	58Kg	72Kg	92Kg	140Kg

Force	Pressure
1 [Tons]	1.41 [MPa]
2 [Tons]	2.82 [MPa]
3 [Tons]	4.23 [MPa]
5 [Tons]	7.06 [MPa]
8 [Tons]	11.3 [MPa]
10 [Tons]	14.1 [MPa]
12 [Tons]	17 [MPa]
15 [Tons]	22.6 [MPa]
20 [Tons]	28 [MPa]
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment.

Operating steps

How to replace accessories and precautions

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Before we get started, please make sure you have read the manufacturer's instructions carefully and are familiar with the basic components of the machine. Once you are comfortable with the machine, follow these steps to operate it:

1.Press the MODE button, set 0001 and press the MODE button again to enter the control menu.

2.Press the MODE button to enter the settings menu whenRL1H appears on the screen, and enter the pressure value below.

3.Select RL1H and press the MODE button,and enter the pressure value above which the hydraulic press stops pressurization.

4.After setting the pressure, put the die in the hydraulic press and tighten the screw rod to compress the die.

5.Tighten the oil drain valve rod to prepare for pressurizing.

6. Press the green START button and the hydra-ulic press starts pressurizing; after reaching the set pressure, the system stops.

7. To control the pressure accurately,control the sheet to desired pressure with the hand pressurizing device on the right.

8. Adjust the overflow valve in the case clockwise to increase the overshoot value and adjust counterclockwise to decrease the value.

9. Press the green START button, turn off the power of the hydraulic press , and release the oil drain valve rod to release the pressure to 0.

10.Release the screw rod and take out the die.

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

How do you prepare pressed pellets for XRF?

Pressed pellets for XRF analysis are prepared by grinding the sample to a fine particle size and mixing it with a binder or grinding aid. The mixture is then poured into a pressing die and compressed at a pressure of between 15 and 35T. The resulting pellet is ready for analysis. It is important to consider the particle size of the sample, choice of binder, sample dilution ratio, pressure used for pressing, and the thickness of the pellet when designing a sample preparation recipe. Consistency in the preparation procedure is key to ensuring accurate and repeatable results.

What is KBr used for?

KBr, or potassium bromide, is commonly used in laboratories as a matrix for infrared spectroscopy. It is mixed with an organic sample and compressed into a pellet using a press like the benchtop KBr Pellet Press. The resulting pellets are used for analysis of the sample's molecular structure and composition. KBr is also used for briquetting inorganic samples for x-ray fluorescence spectroscopy and for pressing thin polymer films using heated platens for transmission sampling by IR spectroscopy. It is an important tool for researchers in the fields of pharmaceuticals, biology, nutrition and spectroscopy.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

What pressure should XRF pellets be?

XRF pellets should be pressed at pressures between 15 and 40 tons for 1-2 minutes to ensure that the binder recrystallizes and that there are no void spaces present in the pellet. The pressure applied by the hydraulic press should be enough for the sample to be completely compressed. The thickness of the pellet is also crucial, as it must be infinitely thick to the X-rays. Working with small particle sizes (<50µm or <75µm) is also important for effective analysis. These factors impact how well the sample binds together under pressure, which affects the analytical results.

What is the KBr pellet method?

The KBr pellet method is a technique used in spectroscopy to analyze solids. It involves compressing powdered materials into pellet form using a compact, hand-operated press called the KBr Pellet Press. The resulting pellets are cylindrical in shape and can be of any desired thickness. This method is particularly useful in pharmaceutical, biological, nutrition, and spectrographic operations, and provides advantages such as using less sample than ATR, higher signal-to-noise, and control over signal intensity by changing sample concentration or increasing pathlength. It also offers clear advantages in detecting trace contaminants.

What are the benefits of using a pellet press?

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What is the advantage of XRF pressed pellet technique?

The advantage of XRF pressed pellet technique is that it produces high-quality results with a higher signal-to-noise ratio, allowing for the detection of even the lightest elements. Quantifying the elemental composition without pressed pellets can lead to significant discrepancies between expected and actual values. The grinding of the sample into fine particles and compressing it into a smooth and flat XRF pellet reduces background scattering and improves the detection of emissions. Pressed pellets are also relatively quick, low-cost, and lend themselves to simple and cost-effective automation for higher throughput laboratories.

Why KBr is used for pellet?

KBr (potassium bromide) is used for pellet preparation because it is a stable, transparent, and inexpensive salt that is easy to obtain in high purity. When a sample is mixed with KBr powder and compressed into a pellet using a press, it forms a flat, uniform disc with a consistent thickness. KBr pellets are commonly used in spectroscopy applications to analyze solid samples because they provide a clear and reproducible path for infrared light to pass through, which allows for accurate measurements of the sample's chemical composition.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

How to make KBr pellets for FTIR?

To make KBr pellets for FTIR, a pellet press die set, pestle and mortar, and IR-transparent medium, such as KBr, are required. The KBr and sample are mixed in a mortar, and the resulting mixture is pressed into a disc using a die set and a hydraulic press. The pellet should be thin, transparent, and contain only a small amount of the sample. The typical ratio of KBr to sample is 100:1. KBr is hygroscopic, so it should be stored in a dry environment and prepared in a glovebox or with a vacuum die to avoid moisture absorption.

View more faqs for this product

4.9

out of

5

As a lab manager, I can attest to the accuracy and consistency of this press. It has significantly improved our workflow.

Nolberto Arredondo

4.7

out of

5

The automated features of this press have freed up our technicians to focus on other tasks, leading to increased productivity.

Aishah Abdullah

4.8

out of

5

The integrated pellet dies and swift operations make this press an excellent choice for high-throughput sample preparation.

Carlota Soto

4.6

out of

5

The ease of use and minimal lab space required make this press a valuable asset to our laboratory.

Maximilien Dubois

4.7

out of

5

The ability to produce firm pellets from various powdered materials without adding a binder is a significant advantage.

Priya Patel

4.9

out of

5

The high-throughput production of pellets for XRF analysis makes this press an essential tool for our laboratory.

Liam Murphy

4.8

out of

5

The small footprint, light weight, and easy portability of this press make it ideal for use in our mobile laboratory.

Isabella Garcia

4.7

out of

5

The accuracy of the digital pressure controller and the long-term automatic pressure maintaining function ensure consistent and reliable results.

Oliver Chen

4.9

out of

5

The extended pulling spring and chrome-plated cylinder ensure smooth operation and minimal maintenance.

Aaliyah Mohammed

4.6

out of

5

The ability to pressurize manually or electrically provides flexibility and control during the pressing process.

Lucas Meyer

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Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T

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Applications

Feature

Detail & Parts

Advantages

Technical specifications

Operating steps

​How to replace accessories and precautions

Full range of lab press types

Full range of types of laboratory press molds

Warnings

Designed for You

FAQ

What are laboratory hydraulic machines?

What is a lab press?

What are the advantages of using laboratory hydraulic machines?

How do electric laboratory presses work?

What is the purpose of a hydraulic press in lab?

What are the applications of pellet presses?

What are the applications of laboratory hydraulic machines?

What are the advantages of using electric laboratory presses?

What are different type of lab presses?

How do you prepare pressed pellets for XRF?

What is KBr used for?

How does a pellet press work?

What are the main components of a laboratory hydraulic machine?

What are the applications of electric laboratory presses?

What pressure should XRF pellets be?

What is the KBr pellet method?

What are the benefits of using a pellet press?

What considerations should be taken when selecting a laboratory hydraulic machine?

What considerations should be taken when selecting an electric laboratory press?

What is the advantage of XRF pressed pellet technique?

Why KBr is used for pellet?

What factors should be considered when selecting a pellet press?

How to make KBr pellets for FTIR?

PDF of PCPE

Catalog of Electric Lab Press

Catalog of Lab Hydraulic Press

Catalog of Electric Lab Press

Catalog of Lab Press

Catalog of Xrf Pellet Press

Catalog of Kbr Pellet Press

Catalog of Pellet Press

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How to replace accessories and precautions