Manual Heated Lab Press

Split manual heated lab pellet press 30T / 40T

Name: Split manual heated lab pellet press 30T / 40T
Brand: Kintek Solution
SKU: PCSM
Rating: 4.81 (19 reviews)

Item Number : PCSM

Price varies based on specs and customizations

Working pressure: 0-40 T
Heating plate: 300*300 mm² / 400*400 mm²
Heating temperature: <300 ℃

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Applications

Hydraulic lab press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.

Split manual lab heat press has a larger pressure range, which can cope with more sample preparation and pressing needs. can be heated up to 300°C.

Feature

Fast heating, heating plate can be single side or double side
Water circulating fast cooling to protect the press
Max. Heating temperature is up to 300 ℃
Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box

Detail & Parts

When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising

Hydraulic Heated Lab Pellet Press Setting

Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to retum to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
+: In the operation interface, press the "+" key to increase the setting number.
-: In the operation interface, press the "-" key to reduce the number of settings.

Hydraulic Heated Lab Pellet Press Operation

Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed,the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
Zero: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.

Advantages

The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
All aluminum alloy hand wheel, beautiful, practical, not easy to break
Small size, light weight, no oil leakage, can be used in the glove box
Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
Special plunger, using special custom sealing structure, excellent sealing effect
Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model	PCSM-30T3030	PCSM-40T4040
Pressure Range	0-30.0 tons	0-40.0 tons
Piston diameter	130mm (d) in chrome plated oil cylinder	130mm (d) in chrome plated oil cylinder
Main overall structure	Equipmentwithout sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points
Mold heating temperature	Room temperature-300.0C/500.0C	Room temperature-300.0C
Insulation method	Imported insulation board	Imported insulation board
Cooling method	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]
Hot platen size	300×300mm (M×N)	400×400mm(M×N)
Host size	380×350X600mm(K×P×H)	500×480×650(K×P×H)
Dimensions	700×400×600mm(L×W×H)	800×480×650(L×W×H)
Power supply	3000 W(220V/110V can be customized)	5000 W(220V/110V can be customized)
Weight	260 Kg	460Kg
Dimensional diagram of powder tablet press	See picture below	See picture below

Dimensional diagram of powder tablet press

Operation steps

How to replace accessories and precautions

Please click the link

Step 1: Put the item into the heating mold.

Step 2: Press the settings button to enter the settings menu.

Step 3: Press the "+-" button to set the "temperature" value.

Step 4: Then set the insulation time of the mold , if set to 0, it will be long-term insulation.

Step 5: Press the heating button on the upper and lower boards to heat them up.

Step 6: If the initial pressure is notzero, press the zero button to reset the pressure to zero.

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are the advantages of using a manual press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How does a manual press work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What types of tasks can be performed using a manual press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What is KBr used for?

KBr, or potassium bromide, is commonly used in laboratories as a matrix for infrared spectroscopy. It is mixed with an organic sample and compressed into a pellet using a press like the benchtop KBr Pellet Press. The resulting pellets are used for analysis of the sample's molecular structure and composition. KBr is also used for briquetting inorganic samples for x-ray fluorescence spectroscopy and for pressing thin polymer films using heated platens for transmission sampling by IR spectroscopy. It is an important tool for researchers in the fields of pharmaceuticals, biology, nutrition and spectroscopy.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What is manually operated lab press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What is the KBr pellet method?

The KBr pellet method is a technique used in spectroscopy to analyze solids. It involves compressing powdered materials into pellet form using a compact, hand-operated press called the KBr Pellet Press. The resulting pellets are cylindrical in shape and can be of any desired thickness. This method is particularly useful in pharmaceutical, biological, nutrition, and spectrographic operations, and provides advantages such as using less sample than ATR, higher signal-to-noise, and control over signal intensity by changing sample concentration or increasing pathlength. It also offers clear advantages in detecting trace contaminants.

What are the benefits of using a pellet press?

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

Why KBr is used for pellet?

KBr (potassium bromide) is used for pellet preparation because it is a stable, transparent, and inexpensive salt that is easy to obtain in high purity. When a sample is mixed with KBr powder and compressed into a pellet using a press, it forms a flat, uniform disc with a consistent thickness. KBr pellets are commonly used in spectroscopy applications to analyze solid samples because they provide a clear and reproducible path for infrared light to pass through, which allows for accurate measurements of the sample's chemical composition.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

How to make KBr pellets for FTIR?

To make KBr pellets for FTIR, a pellet press die set, pestle and mortar, and IR-transparent medium, such as KBr, are required. The KBr and sample are mixed in a mortar, and the resulting mixture is pressed into a disc using a die set and a hydraulic press. The pellet should be thin, transparent, and contain only a small amount of the sample. The typical ratio of KBr to sample is 100:1. KBr is hygroscopic, so it should be stored in a dry environment and prepared in a glovebox or with a vacuum die to avoid moisture absorption.

View more faqs for this product

4.9

out of

5

The Split manual heated lab pellet press is an incredible piece of equipment. The speed of delivery was commendable, and the value for money is simply unbeatable. The quality of the press is top-notch, and I believe it will last for years to come. I highly recommend this product.

Katelyn Cash

4.8

out of

5

I'm thoroughly impressed with the Split manual heated lab pellet press. Not only was it delivered promptly, but it also offers excellent value for money. The press is constructed with high-quality materials and is incredibly durable. Its technological advancements make it a must-have for any laboratory. I highly recommend it!

Thuy Pham

4.7

out of

5

The Split manual heated lab pellet press has exceeded my expectations. The delivery was swift, and the product is worth every penny. The press is well-made, sturdy, and incorporates cutting-edge technology. It's an excellent investment for any laboratory. Highly recommended!

Duygu Demir

4.9

out of

5

The Split manual heated lab pellet press is a game-changer. It arrived promptly, and I was pleasantly surprised by its affordability. The press is exceptionally well-built and has a host of innovative features. It's a must-have for any lab. Highly recommend!

Javier Garcia

4.8

out of

5

I'm beyond satisfied with the Split manual heated lab pellet press. It was delivered in a timely manner, and the price was very reasonable. The press is constructed with top-quality materials and is incredibly durable. Its advanced features make it a valuable asset to any laboratory. Highly recommend!

Yasemin Cinar

4.7

out of

5

The Split manual heated lab pellet press is an exceptional piece of equipment. The delivery was prompt, and the cost was very reasonable. The press is made with high-quality materials and is built to last. It incorporates cutting-edge technology that makes it a valuable addition to any laboratory. Highly recommend!

Fatih Yilmaz

4.9

out of

5

The Split manual heated lab pellet press is an excellent choice for any laboratory. It arrived promptly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Pedro Costa

4.8

out of

5

I'm very happy with the Split manual heated lab pellet press. It was delivered quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Maria Rodriguez

4.7

out of

5

The Split manual heated lab pellet press is a great piece of equipment. It arrived quickly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

João Silva

4.9

out of

5

I'm very satisfied with the Split manual heated lab pellet press. It arrived quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Ana Oliveira

4.8

out of

5

The Split manual heated lab pellet press is an excellent choice for any laboratory. It arrived promptly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Mohamed Ali

4.7

out of

5

I'm very happy with the Split manual heated lab pellet press. It was delivered quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Aisha Ahmed

4.9

out of

5

The Split manual heated lab pellet press is an excellent piece of equipment. It arrived quickly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Khalid Hassan

4.8

out of

5

I'm very satisfied with the Split manual heated lab pellet press. It arrived quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Fatima Abdullah

4.7

out of

5

The Split manual heated lab pellet press is a great choice for any laboratory. It arrived promptly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Hassan Mohammed

4.9

out of

5

I'm very happy with the Split manual heated lab pellet press. It was delivered quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Ayesha Khan

4.8

out of

5

The Split manual heated lab pellet press is an excellent choice for any laboratory. It arrived promptly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Zainab Ali

4.7

out of

5

I'm very satisfied with the Split manual heated lab pellet press. It arrived quickly, and the price was very reasonable. The press is easy to use and has a variety of features that make it a valuable addition to my laboratory. I highly recommend this product.

Ali Hassan

4.9

out of

5

The Split manual heated lab pellet press is an excellent piece of equipment. It arrived quickly, and the price was very reasonable. The press is well-made and has a variety of features that make it easy to use. I highly recommend this product.

Sara Ahmed

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Split manual heated lab pellet press 30T / 40T

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Applications

Feature

Detail & Parts

Advantages

Technical specifications

Operation steps

​How to replace accessories and precautions

Full range of lab press types

Full range of types of laboratory press molds

Warnings

Designed for You

FAQ

What are the advantages of using a manual press?

How does a manual press work?

What types of tasks can be performed using a manual press?

What is a lab press?

What are the advantages of using a hydraulically heated laboratory press?

What are the applications of pellet presses?

What is the purpose of a hydraulic press in lab?

What does a hydraulic lab heat press do?

What is KBr used for?

How does a pellet press work?

What are different type of lab presses?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What is manually operated lab press?

What is the KBr pellet method?

What are the benefits of using a pellet press?

How does a hydraulically heated laboratory press work?

Why KBr is used for pellet?

What factors should be considered when selecting a pellet press?

How can the performance of a hydraulically heated laboratory press be optimized?

How to make KBr pellets for FTIR?

PDF - Split manual heated lab pellet press 30T / 40T

Catalog of Manual Heated Lab Press

Catalog of Hydraulic Heated Lab Press

Catalog of Manual Lab Press

Catalog of Kbr Pellet Press

Catalog of Pellet Press

Catalog of Lab Press

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