Manual Heated Lab Press
Hydraulic Heated Lab Pellet Press 24T / 30T / 60T
Item Number : PCH
Price varies based on specs and customizations
- Working pressure
- 0-40 T
- Heating control
- Digital programmed control
- Heating temperature
- 300 / 500℃
- Cooling method
- Chiller circulator
Shipping:
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Applications
Hydraulic Lab Press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic Heat Lab Press can also process hot press function with heating plates, which can serve the particular material processing.
The Hydraulic Heat Lab Press can heat the sample during the pressing process to meet some laboratory sample preparation requirements.
Feature
- Fast heating, heating plate can be single side or double side
- Water circulating fast cooling to protect the press
- Max. Heating temperature is up to 350 ℃
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
Detail & Parts
- When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
- When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising
- Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to retum to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
- +: In the operation interface, press the "+" key to increase the setting number.
- -: In the operation interface, press the "-" key to reduce the number of settings.
- Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed,the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
- Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
- Zero: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
Instrument model | PCH-24T1010 | PCH-30T2020 | PCH-30T1818 |
---|---|---|---|
Pressure Range | 0-24.0 tons | 0-30.0 tons | 0-30.0 tons |
piston diameter | 95mm (d) in chrome plated oil cylinder | 110mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder |
Main overall structure | Equipment without sealed connections to reduce oil leakage points | Equipment without sealed connections to reduce oil leakage points | Equipment without sealed connections to reduce oil leakage points |
Mold heating temperature | Room temperature-300.0C/500.0C | Room temperature -300.0C/500.0C | Room temperature-300.0C/500.0C |
Insulation method | Imported insulation board | Imported insulation board | Imported insulation board |
Cooling method | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] |
Hot platen size | 100×100mm (M×N)with chamfer | 200×200mm(M×N) | 180×180mm (M×N) |
Host size | 245×175×500mm(K×P×H) | 405×260×525mm(K×P×H) | 405 ×260×525mm(K×P×H) |
Dimensions | 500×175×500mm(L×W×H) | 950×260×525mm(L×W×H) | 950×260×525mm(L×W×H) |
power supply | 600 W(220V/110V can be customized) | 1200 W(220V/110V can be customized) | 1000 W(220V/110V can be customized) |
Weight | 60 Kg | 180 Kg | 180 Kg |
- Convenience: The electric heating tablet press has the advantages of small size, fast heating, rapid cooling, and easy use. It is widely used in the plastic and rubber industry.
- Efficiency: The use of water cooling cycle cooling can accelerate the cooling rate of the sample after molding, reduce the sample preparation time, and improve efficiency.
- Accuracy: PLC program temperature control is adopted to effectively prevent the temperature from overshooting when the heating mold heats up. The temperature display of 0.1°C is more accurate.
Operation steps
How to replace accessories and precautions
Step 1: Place the sample into the upper and lower heating plates.
Step 2: Press the settings menu on theoperation interface to enter the settings interface.
Step 3: After setting the "temperature",press the setting button again to return to the operation interface.
Step 4: Press the heating button on the upper and lower boards to start heating them up.
Step 5: When the temperature reaches our set temperature, we start pressurizing and maintaining a constant temperature.
Step 6: After the heating plate cools down to the greenhouse, we release the oil drain valve stem and take out the sample.
Full range of lab press types
Click to view our full range of lab press products.
Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are laboratory hydraulic machines?
What is a lab press?
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What are the advantages of using a hydraulically heated laboratory press?
What are the advantages of using laboratory hydraulic machines?
What is the purpose of a hydraulic press in lab?
How do electric laboratory presses work?
What are the applications of pellet presses?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What does a hydraulic lab heat press do?
What are the applications of laboratory hydraulic machines?
What are different type of lab presses?
What are the advantages of using electric laboratory presses?
How does a pellet press work?
How do you prepare pressed pellets for XRF?
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What are the main components of a laboratory hydraulic machine?
What are the applications of electric laboratory presses?
What are the benefits of using a pellet press?
What is manually operated lab press?
What pressure should XRF pellets be?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
How does a hydraulically heated laboratory press work?
What considerations should be taken when selecting a laboratory hydraulic machine?
What considerations should be taken when selecting an electric laboratory press?
What factors should be considered when selecting a pellet press?
What is the advantage of XRF pressed pellet technique?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How can the performance of a hydraulically heated laboratory press be optimized?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
4.8
out of
5
Fantastic lab press! The heating plates are a game-changer, allowing for precise temperature control and rapid cooling. The digital display makes it easy to monitor pressure and temperature, and the safety features give me peace of mind.
4.9
out of
5
This press is a lifesaver in our lab. It's incredibly easy to use and maintain, and the results are always consistent. The build quality is top-notch, and I'm confident it will last for years to come.
4.7
out of
5
I highly recommend this press to any lab that needs a reliable and efficient way to prepare samples. It's fast, accurate, and easy to use. The customer service from KINTEK SOLUTION is also excellent.
4.6
out of
5
I've been using this press for a few months now and I'm very impressed. It's made sample preparation so much easier and faster. The pressure control is precise and the temperature range is wide enough for all my needs.
4.8
out of
5
This is the best lab press I've ever used. It's incredibly well-made and the features are top-notch. The heating plates are a huge plus, and the digital display makes it easy to monitor the pressure and temperature.
4.9
out of
5
I'm so glad I bought this press. It's made my work so much easier. The sample preparation is now faster and more efficient, and the results are more accurate. I highly recommend this press to any lab.
4.7
out of
5
This press is a great value for the price. It's easy to use and maintain, and the results are consistent. I've been using it for a few months now and I've had no problems. I would definitely recommend it to other labs.
4.6
out of
5
I'm very happy with this press. It's made sample preparation much faster and easier. The temperature control is precise and the pressure gauge is easy to read. I would definitely recommend this press to other labs.
PDF - Hydraulic Heated Lab Pellet Press 24T / 30T / 60T
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