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Automatic High Temperature Heated Hydraulic Press Machine with Heated Plates for Lab

Customer-made Press

Automatic High Temperature Heated Hydraulic Press Machine with Heated Plates for Lab

Item Number : PHA

Price varies based on specs and customizations


Pressure process
Program pressurization-program pressure maintenance-timed pressure release
Pressure holding time
1 second ~ ∞ seconds
Cylinder stroke
80mm
Heating temperature
Maximum 1000℃
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Introduction

The High Temperature Hot Press is a machine specifically designed for pressing, sintering and processing materials in a high temperature environment. It is capable of operating in the range of hundreds of degrees Celsius to thousands of degrees Celsius for a variety of high temperature process requirements.

Applications

High temperature hot presses are widely used in the following areas:

High-temperature alloy manufacturing: used to manufacture aero-engine components, spacecraft materials, etc.

Powder metallurgy: used for manufacturing precision parts and metal products with complex structure.

Ceramic materials: used for sintering and processing of high temperature ceramics.

Electronic materials: for manufacturing semiconductor materials and magnetic materials.

Detail&part

Automatic high temperature heat press machine

Setting interface
Setting interface
Operation interface
Operation interface
  • Step 1: Select the data screen and enter the setting interface
  • Step 2: Select "Programmable segment setting"
  • Step 3: There are 20 temperature rise control programs in the program, select the first segment
  • Step 4: According to the experimental requirements, set the temperature and heating speed of the first segment
  • Step 5: If multiple temperature rise programs are required, you can set the 20 segments
  • Step 6: After setting, press the main interface to return to the operation interface
  • Step 7: On the main interface, press "Heating Start".
  • Step 8: The equipment starts to heat up according to the program.
  • Step 9: The equipment stops automatically after heating. If the setting is wrong, such as the set temperature is not reached within the specified time, the equipment will automatically terminate.

Principle

High-temperature hot presses utilize the physical and chemical effects of high-temperature and high-pressure environments to press, sinter, and process materials by applying high pressure and temperature to the materials, prompting the rearrangement or crystallization of the material molecules. Under high temperature conditions, the material atoms can cross the energy barriers more easily, which is conducive to chemical reactions, grain growth and material densification, and thus improve the mechanical properties and heat resistance of the materials, as well as the manufacture of complex structural materials.

Characteristics

High-temperature operating capability: Capable of stable operation at extremely high temperatures, up to thousands of degrees Celsius.

Precise control: Equipped with precise temperature control and pressure control systems to ensure accurate and repeatable processing.

Adaptation to diverse materials: capable of handling various types of materials, including metals, ceramics, composites, etc.

High performance: equipment design and process optimization allow for high productivity and the ability to produce high quality products in large quantities.

Advantages

Customized processing: Ability to tailor processes and production solutions to specific needs.

Innovative material development: supports the development and research of new materials and promotes the advancement of material science and engineering technology.

Enhancement of product performance: Improvement of mechanical properties, heat resistance and corrosion resistance of materials through high temperature hot pressing treatment.

Energy saving and environmental protection: optimize design and high-efficiency operation to reduce energy consumption and environmental impact.

Technical specifications

Instrument model PHA
Pressure range 0-10T
Pressure process Program pressurization-Program pressure maintenance-timed pressure release
Pressure holding time 1 second~∞ seconds
Cylinder stroke 80mm
Heating temperature Maximum 1000℃
Mold material Nickel-based alloy (high temperature resistant material)
Sample size Medium 10-30mm
Mold shape Medium 50*90mm
Furnace diameter Medium 60mm
Complete machine size 400*380*780 (L*W*H)
Power supply 220V 50Hz
Powder tablet press size diagram Powder tablet press size diagram

Operation steps

1. Place the sample in the mold.

1. Place the sample in the mold.

2. Place the mold in the hot press.

2. Place the mold in the hot press.

3. Set the required pressure and holding time.

3. Set the required pressure and holding time.

4. Pre-press the sample.

4. Pre-press the sample.

5. Enter the data screen, set the heating temperature and heating time, and you can set up to 20 heating programs.

5. Enter the data screen, set the heating temperature and heating time, and you can set up to 20 heating programs.

6. Return to the main interface, click Heating, and start heating.

6. Return to the main interface, click Heating, and start heating.

7. When the temperature reaches the set temperature, start pressurizing.

7. When the temperature reaches the set temperature, start pressurizing.

8. Take out the sample

8. Take out the sample

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FAQ

What Are Laboratory Hydraulic Machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What Are The Advantages Of Using Laboratory Hydraulic Machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What Are The Applications Of Laboratory Hydraulic Machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What Are The Main Components Of A Laboratory Hydraulic Machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What Considerations Should Be Taken When Selecting A Laboratory Hydraulic Machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
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Automatic High Temperature Heated Hydraulic Press Machine with Heated Plates for Lab

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