Customer-made Press

Automatic high temperature heat press machine

Name: Automatic high temperature heat press machine
Brand: Kintek Solution
SKU: PHA
Rating: 4.79 (17 reviews)

Item Number : PHA

Price varies based on specs and customizations

Pressure process: Program pressurization-program pressure maintenance-timed pressure release
Pressure holding time: 1 second ~ ∞ seconds
Cylinder stroke: 80mm
Heating temperature: Maximum 1000℃

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Introduction

The High Temperature Hot Press is a machine specifically designed for pressing, sintering and processing materials in a high temperature environment. It is capable of operating in the range of hundreds of degrees Celsius to thousands of degrees Celsius for a variety of high temperature process requirements.

Applications

High temperature hot presses are widely used in the following areas:

High-temperature alloy manufacturing: used to manufacture aero-engine components, spacecraft materials, etc.

Powder metallurgy: used for manufacturing precision parts and metal products with complex structure.

Ceramic materials: used for sintering and processing of high temperature ceramics.

Electronic materials: for manufacturing semiconductor materials and magnetic materials.

Detail&part

Automatic high temperature heat press machine

Step 1: Select the data screen and enter the setting interface
Step 2: Select "Programmable segment setting"
Step 3: There are 20 temperature rise control programs in the program, select the first segment
Step 4: According to the experimental requirements, set the temperature and heating speed of the first segment
Step 5: If multiple temperature rise programs are required, you can set the 20 segments
Step 6: After setting, press the main interface to return to the operation interface
Step 7: On the main interface, press "Heating Start".
Step 8: The equipment starts to heat up according to the program.
Step 9: The equipment stops automatically after heating. If the setting is wrong, such as the set temperature is not reached within the specified time, the equipment will automatically terminate.

Principle

High-temperature hot presses utilize the physical and chemical effects of high-temperature and high-pressure environments to press, sinter, and process materials by applying high pressure and temperature to the materials, prompting the rearrangement or crystallization of the material molecules. Under high temperature conditions, the material atoms can cross the energy barriers more easily, which is conducive to chemical reactions, grain growth and material densification, and thus improve the mechanical properties and heat resistance of the materials, as well as the manufacture of complex structural materials.

Characteristics

High-temperature operating capability: Capable of stable operation at extremely high temperatures, up to thousands of degrees Celsius.

Precise control: Equipped with precise temperature control and pressure control systems to ensure accurate and repeatable processing.

Adaptation to diverse materials: capable of handling various types of materials, including metals, ceramics, composites, etc.

High performance: equipment design and process optimization allow for high productivity and the ability to produce high quality products in large quantities.

Advantages

Customized processing: Ability to tailor processes and production solutions to specific needs.

Innovative material development: supports the development and research of new materials and promotes the advancement of material science and engineering technology.

Enhancement of product performance: Improvement of mechanical properties, heat resistance and corrosion resistance of materials through high temperature hot pressing treatment.

Energy saving and environmental protection: optimize design and high-efficiency operation to reduce energy consumption and environmental impact.

Technical specifications

Instrument model	PHA
Pressure range	0-10T
Pressure process	Program pressurization-Program pressure maintenance-timed pressure release
Pressure holding time	1 second~∞ seconds
Cylinder stroke	80mm
Heating temperature	Maximum 1000℃
Mold material	Nickel-based alloy (high temperature resistant material)
Sample size	Medium 10-30mm
Mold shape	Medium 50*90mm
Furnace diameter	Medium 60mm
Complete machine size	400380780 (LWH)
Power supply	220V 50Hz
Powder tablet press size diagram

Operation steps

1. Place the sample in the mold.

2. Place the mold in the hot press.

3. Set the required pressure and holding time.

4. Pre-press the sample.

5. Enter the data screen, set the heating temperature and heating time, and you can set up to 20 heating programs.

6. Return to the main interface, click Heating, and start heating.

7. When the temperature reaches the set temperature, start pressurizing.

8. Take out the sample

FAQ

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What is an autoclave sterilizer?

An autoclave sterilizer is a device used for sterilizing equipment, instruments, and materials using high-pressure steam. It is commonly used in healthcare facilities, laboratories, and industries where sterilization is critical to prevent the spread of infectious diseases and ensure product safety.

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

How does an autoclave sterilizer work?

Autoclave sterilizers work by subjecting the items to be sterilized to high-pressure steam at temperatures above 121 degrees Celsius (250 degrees Fahrenheit). The high pressure and temperature effectively kill microorganisms, including bacteria, viruses, and spores, by disrupting their cellular structures and denaturing proteins. The steam penetrates the items and reaches all surfaces, ensuring thorough sterilization. After the sterilization cycle, the autoclave gradually releases the pressure and cools down, allowing the items to be safely removed.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

What are the advantages of using autoclave sterilizers?

What are the advantages of using autoclave sterilizers? A: Autoclave sterilizers offer several advantages over other sterilization methods. Firstly, they provide highly effective and reliable sterilization, eliminating a wide range of microorganisms. Secondly, autoclaves are versatile and can sterilize various items, including medical instruments, glassware, textiles, and laboratory equipment. Thirdly, autoclave sterilization is a simple and cost-effective process, requiring minimal operator intervention once the cycle is started. Additionally, autoclaves are environmentally friendly, as steam sterilization does not require the use of harsh chemicals. Lastly, autoclaves provide documentation and traceability through built-in monitoring and recording systems, ensuring compliance with regulatory standards.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

What safety precautions should be taken when using autoclave sterilizers?

When using autoclave sterilizers, several safety precautions should be followed. Firstly, proper training should be provided to personnel operating the autoclave to ensure they understand the equipment's operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as gloves, lab coats, and safety glasses, should be worn to protect against steam burns and potential chemical hazards. Thirdly, it is important to follow the manufacturer's guidelines for loading the autoclave to avoid overloading and ensure proper steam circulation. Additionally, regular maintenance and inspections should be conducted to ensure the autoclave is functioning correctly and safely.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

Can all materials and items be sterilized using autoclave sterilizers?

While autoclave sterilizers can effectively sterilize a wide range of materials and items, not all materials are suitable for autoclave sterilization. Heat-sensitive materials, such as plastics that can melt or deform under high temperatures, may not be compatible with autoclave sterilization. Additionally, substances that are volatile, corrosive, or flammable should not be subjected to autoclave sterilization. Care should also be taken with items that have intricate or delicate components, as the high-pressure steam can cause damage. It is important to consult the manufacturer's instructions and guidelines to determine the compatibility of specific materials and items with autoclave sterilization.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

Are there different types of autoclave sterilizers available?

Yes, there are different types of autoclave sterilizers available to suit various needs and applications. The most common types include gravity displacement autoclaves, where steam displaces the air by gravity, and pre-vacuum autoclaves, which use vacuum cycles to remove air before steam is introduced. Additionally, there are steam-flush pressure-pulse autoclaves that alternate between steam and vacuum pulses for enhanced air removal. The choice of autoclave type depends on factors such as the types of items being sterilized, the required sterilization cycle times, and the desired level of air removal. It is important to select the appropriate type of autoclave based on the specific sterilization requirements to achieve optimal results.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.

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4.7

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Incredible precision and durability, a game-changer for our lab!

Hiroshi Tanaka

4.8

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Efficient and user-friendly, saves us so much time!

Elena Müller

4.9

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Top-notch quality and performance, highly recommend!

Carlos Silva

4.7

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Fast delivery and excellent customer service!

Anya Petrova

4.8

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Value for money, this machine is a steal!

Liam O'Brien

4.9

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Technologically advanced, perfect for our needs!

Sophia Rossi

4.7

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5

Robust and reliable, handles high-volume tasks effortlessly!

Mohammed Al-Farsi

4.8

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Ergonomic design makes operation a breeze!

Isabella Gonzalez

4.9

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Impressive heat distribution, consistent results every time!

Andrei Popescu

4.7

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Quick setup and easy to use, very satisfied!

Yuki Nakamura

4.8

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Highly durable, stands the test of time!

Emma Wilson

4.9

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Advanced features make it a leader in its class!

Faisal Al-Mansoori

4.7

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Outstanding value, exceeded our expectations!

Marta Kowalska

4.8

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Speedy delivery and excellent packaging!

Lucas Ferreira

4.9

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Superior quality, a must-have for any lab!

Nina Ivanova

4.7

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Innovative design, simplifies our workflow!

David Smith

4.8

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Reliable and efficient, a true asset to our team!

Aisha Ahmed

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Automatic high temperature heat press machine

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Introduction

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FAQ

What are the main types of rubber processing machines?

What is the purpose of a vacuum hot press furnace?

What are the advantages of using a hydraulically heated laboratory press?

How do electric laboratory presses work?

What is the principle of operation for a twin screw extruder plastic granulation machine?

What is an autoclave sterilizer?

What is a atmospheric furnace?

What are the advantages of a vacuum hot press furnace?

What does a hydraulic lab heat press do?

What are the advantages of using electric laboratory presses?

What is the purpose of a plate vulcanizing press in rubber processing?

How does an autoclave sterilizer work?

What is the use of atmosphere furnace?

How does a vacuum hot press furnace work?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What are the applications of electric laboratory presses?

How does an open mixing mill for rubber work?

What are the advantages of using autoclave sterilizers?

How does an atmosphere furnace work?

What are the common applications of vacuum hot press furnaces?

How does a hydraulically heated laboratory press work?

What considerations should be taken when selecting an electric laboratory press?

What are the advantages of using a lab internal rubber mixer?

What safety precautions should be taken when using autoclave sterilizers?

What are the advantages of using atmosphere furnaces?

What factors should be considered when selecting a vacuum hot press furnace?

How can the performance of a hydraulically heated laboratory press be optimized?

What applications does a small lab rubber calendering machine have?

Can all materials and items be sterilized using autoclave sterilizers?

What factors should be considered when selecting an atmosphere furnace?

How does an automatic high temperature heat press machine function?

Are there different types of autoclave sterilizers available?

What makes a lab blown film extrusion machine useful?

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