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12 Inch 24 Inch High Precision Automatic Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine

MPCVD

12 Inch 24 Inch High Precision Automatic Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine

Item Number : CM-3

Price varies based on specs and customizations


Power supply
220V 50Hz
Power
<475W (max)3
Spindle motor
AC variable frequency motor, power 250W
Y, Z, R axis motors
precision stepper motors 5. Cutting line wire transportation speed: 0 8m/s adjustable, digital display
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Introduction

The high precision automatic diamond wire cutting machine is a versatile cutting tool that uses a diamond wire to cut through a wide range of materials, including conductive and non-conductive materials, ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies. It is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break. The machine features an automatic lubrication system, adjustable pressure and filling volume, and various monitoring and protection functions, making it easy to use and maintain.

Details and parts

12 inch/24 inch high precision automatic diamond wire cutting machine details

Applications

High-precision diamond wire cutting machines are widely used in cutting various metal and non-metal composite materials, including:

  • Ceramics
  • Glass
  • Rocks
  • Gems
  • Jade
  • Meteorites
  • Monocrystalline silicon
  • Silicon carbide
  • Polycrystalline silicon
  • Refractory bricks
  • Epoxy boards
  • Ferrite bodies

These machines are especially suitable for cutting brittle crystals with high hardness, high value, and susceptibility to breakage.

Features

Diamond wire cutting machines use the unidirectional circulation or reciprocating circulation motion of the diamond wire to form a relative grinding motion between the diamond wire and the object being cut, thereby achieving the purpose of cutting. This product can cut conductive and non-conductive materials (as long as the hardness is less than diamond wire). Therefore, diamond wire cutting machines are widely used in cutting various metal and non-metal composite materials, such as ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, ferrite Body etc. It is especially suitable for cutting various brittle crystals with high hardness, high value and easy to break.

  • High precision: The diamond wire cutting machine uses a high-precision diamond wire to cut materials, which can achieve a very high precision of 0.01mm.
  • Wide range of materials: The diamond wire cutting machine can cut a wide range of materials, including metals, non-metals, and composites.
  • Fast cutting speed: The diamond wire cutting machine has a fast cutting speed, which can greatly improve production efficiency.
  • Long service life: The diamond wire cutting machine uses a high-quality diamond wire, which has a long service life and can reduce the cost of use.
  • Easy to operate: The diamond wire cutting machine is easy to operate, and even inexperienced operators can quickly master the operation skills.

Principle

The high-precision diamond wire cutting machine uses the unidirectional circulation or reciprocating circulation movement of the diamond wire to form a relative grinding motion between the diamond wire and the object being cut, thereby achieving the purpose of cutting. This product can cut conductive and non-conductive materials (as long as the hardness is less than diamond wire).

Advantages

  • High precision cutting: The diamond wire cutting machine uses a diamond wire to cut materials, which can achieve high precision cutting results.
  • Wide range of materials: The diamond wire cutting machine can cut a wide range of materials, including conductive and non-conductive materials, such as ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, ferrite bodies, etc.
  • Especially suitable for cutting brittle crystals: The diamond wire cutting machine is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break.
  • Automated control panel: The control panel of the diamond wire cutting machine is automated and easy to operate, which can be operated by one person and saves labor costs.
  • Well-known electronic components: The diamond wire cutting machine uses well-known electronic components, which are more stable and can be used for a long time.
  • Hydraulic balance device: The diamond wire cutting machine has a hydraulic balance device, which makes the machine movement more stable and quick.
  • Heating system: The diamond wire cutting machine has a heating system and heating pipe, which can quickly conduct heat to each layer.

Technical specifications

Power supply  220V 50Hz
Power <475W (max)3
Spindle motor AC variable frequency motor, power 250W
Y, Z, R-axis motors precision stepper motors
Cutting line wire transportation speed  0-8m/s adjustable,digital display
Total length of cutting line ≤ 150m
Cutting line diamete ≤ 0.45mm
Y-axis travel ≤ 300mm, digital display
Z-axis travel ≤ 300mm, digital display
Y and Z axis feed indication accuracy  0.01mm
Workbench corner  0-360 ˚ Resolution 0.01 ˚ Digital display
Workbench repeat positioning accuracy <0.032 ˚
Cutting sample size  Ø 300mm × 300mm (max)

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FAQ

What Is A Laboratory Saw And What Is It Used For?

A laboratory saw, such as a diamond wire cutting machine, is a precision cutting tool designed for material researchers. It is used for cutting a wide range of materials including ceramics, crystals, glass, metals, rocks, and other brittle materials. It is especially useful for precision cutting of ultra-thin plates and materials with high hardness and high value.

What Are The Main Applications Of Diamond Materials?

Diamond materials are primarily used in machining and cutting tools due to their exceptional hardness. They are ideal for polishing, cutting, or wearing away any material, including other diamonds. Common applications include diamond-tipped drill bits, saws, and diamond powder as an abrasive. Additionally, diamond materials are used in optical, mechanical, electronic, and thermal applications due to their unique properties such as high thermal conductivity, optical transparency, and chemical inertness.

What Is The Purpose Of A Diamond Wire Cutting Machine?

A diamond wire cutting machine uses a diamond-coated wire to cut through hard materials, such as metal, glass, and ceramics. It is often used in industrial applications, such as cutting semiconductor wafers and precision parts.

What Are The Applications Of A Diamond Wire Cutting Machine?

Diamond wire cutting machines are used in various applications, including:* Cutting semiconductor wafers* Precision cutting of metal parts* Cutting glass and ceramics* Cutting gemstones and jewelry* Cutting medical implants

What Are The Main Types Of Laboratory Saws?

The main types of laboratory saws include high precision diamond wire cutting machines, workbench diamond single wire circular cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications and materials, offering varying levels of precision and automation.

What Are The Advantages Of Using Diamond Materials In Industrial Applications?

Diamond materials offer several advantages in industrial applications, including high wear resistance, which ensures minimal dimensional changes and high grinding precision. They also have a long lifespan and require less frequent dressing, which increases work efficiency, improves the labor environment, and reduces product labor intensity. These properties make diamond tools highly effective for processing hard materials in various fields such as aviation, aerospace, automobile, electronics, and graphite processing.

How Does A Diamond Wire Cutting Machine Work?

A diamond wire cutting machine works by using a continuous diamond wire to cut through materials. The diamond wire is coated with diamond particles, which provide the cutting action. The machine allows for precise and controlled cutting, making it ideal for cutting brittle and hard materials with high accuracy.

What Types Of Diamond Materials Are Available?

There are several types of diamond materials available, including CVD Diamond for dressing tools, CVD diamond for thermal management, CVD Diamond wire drawing die blanks, CVD Diamond coating, CVD diamond domes, and CVD boron-doped diamond. Each type is tailored for specific applications, such as thermal management, wire drawing, cutting tools, and high-performance loudspeakers, leveraging the unique properties of diamond like high thermal conductivity, hardness, and wear resistance.

What Are The Advantages Of Using A Diamond Wire Cutting Machine?

The advantages of using a diamond wire cutting machine include high precision cutting, versatility in cutting a wide range of materials, and the ability to cut ultra-thin plates with thicknesses as low as 0.2mm. It is also suitable for cutting high hardness and high-value materials without causing damage or breakage.

What Is The Principle Behind The Use Of Diamond Materials In Cutting Tools?

The principle behind using diamond materials in cutting tools is their unmatched hardness and wear resistance. Diamond is the hardest known naturally occurring material, making it ideal for cutting, grinding, and polishing hard materials. In cutting tools, diamond is often used in the form of micron-sized grains dispersed in a metal matrix, known as polycrystalline diamond (PCD), which is sintered onto the tool to enhance its durability and performance.

What Materials Can Be Cut Using A Laboratory Saw?

A laboratory saw can cut a variety of materials including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies.

Why Is Synthetic Diamond Preferred Over Natural Diamond In Industrial Applications?

Synthetic diamond, particularly HPHT diamond, is preferred over natural diamond in industrial applications due to its better reproducibility of mechanical properties. Synthetic diamonds can be produced with consistent quality and characteristics, which is crucial for industrial processes. Additionally, synthetic diamonds are more cost-effective and can be tailored to specific applications, making them more versatile and reliable for use in various industrial tools and applications.
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Product Datasheet

12 Inch 24 Inch High Precision Automatic Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine

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