Products Thermal Equipment MPCVD 12 inch/24 inch high precision automatic diamond wire cutting machine
12 inch/24 inch high precision automatic diamond wire cutting machine

MPCVD

12 inch/24 inch high precision automatic diamond wire cutting machine

Item Number : CM-3

Price varies based on specs and customizations


Power supply
220V 50Hz
Power
<475W (max)3
Spindle motor
AC variable frequency motor, power 250W
Y, Z, R axis motors
precision stepper motors 5. Cutting line wire transportation speed: 0 8m/s adjustable, digital display
ISO & CE icon

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Introduction

The high precision automatic diamond wire cutting machine is a versatile cutting tool that uses a diamond wire to cut through a wide range of materials, including conductive and non-conductive materials, ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies. It is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break. The machine features an automatic lubrication system, adjustable pressure and filling volume, and various monitoring and protection functions, making it easy to use and maintain.

Details and parts

12 inch/24 inch high precision automatic diamond wire cutting machine details

Applications

High-precision diamond wire cutting machines are widely used in cutting various metal and non-metal composite materials, including:

  • Ceramics
  • Glass
  • Rocks
  • Gems
  • Jade
  • Meteorites
  • Monocrystalline silicon
  • Silicon carbide
  • Polycrystalline silicon
  • Refractory bricks
  • Epoxy boards
  • Ferrite bodies

These machines are especially suitable for cutting brittle crystals with high hardness, high value, and susceptibility to breakage.

Features

Diamond wire cutting machines use the unidirectional circulation or reciprocating circulation motion of the diamond wire to form a relative grinding motion between the diamond wire and the object being cut, thereby achieving the purpose of cutting. This product can cut conductive and non-conductive materials (as long as the hardness is less than diamond wire). Therefore, diamond wire cutting machines are widely used in cutting various metal and non-metal composite materials, such as ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, ferrite Body etc. It is especially suitable for cutting various brittle crystals with high hardness, high value and easy to break.

  • High precision: The diamond wire cutting machine uses a high-precision diamond wire to cut materials, which can achieve a very high precision of 0.01mm.
  • Wide range of materials: The diamond wire cutting machine can cut a wide range of materials, including metals, non-metals, and composites.
  • Fast cutting speed: The diamond wire cutting machine has a fast cutting speed, which can greatly improve production efficiency.
  • Long service life: The diamond wire cutting machine uses a high-quality diamond wire, which has a long service life and can reduce the cost of use.
  • Easy to operate: The diamond wire cutting machine is easy to operate, and even inexperienced operators can quickly master the operation skills.

Principle

The high-precision diamond wire cutting machine uses the unidirectional circulation or reciprocating circulation movement of the diamond wire to form a relative grinding motion between the diamond wire and the object being cut, thereby achieving the purpose of cutting. This product can cut conductive and non-conductive materials (as long as the hardness is less than diamond wire).

Advantages

  • High precision cutting: The diamond wire cutting machine uses a diamond wire to cut materials, which can achieve high precision cutting results.
  • Wide range of materials: The diamond wire cutting machine can cut a wide range of materials, including conductive and non-conductive materials, such as ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, ferrite bodies, etc.
  • Especially suitable for cutting brittle crystals: The diamond wire cutting machine is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break.
  • Automated control panel: The control panel of the diamond wire cutting machine is automated and easy to operate, which can be operated by one person and saves labor costs.
  • Well-known electronic components: The diamond wire cutting machine uses well-known electronic components, which are more stable and can be used for a long time.
  • Hydraulic balance device: The diamond wire cutting machine has a hydraulic balance device, which makes the machine movement more stable and quick.
  • Heating system: The diamond wire cutting machine has a heating system and heating pipe, which can quickly conduct heat to each layer.

Technical specifications

Power supply  220V 50Hz
Power <475W (max)3
Spindle motor AC variable frequency motor, power 250W
Y, Z, R-axis motors precision stepper motors
Cutting line wire transportation speed  0-8m/s adjustable,digital display
Total length of cutting line ≤ 150m
Cutting line diamete ≤ 0.45mm
Y-axis travel ≤ 300mm, digital display
Z-axis travel ≤ 300mm, digital display
Y and Z axis feed indication accuracy  0.01mm
Workbench corner  0-360 ˚ Resolution 0.01 ˚ Digital display
Workbench repeat positioning accuracy <0.032 ˚
Cutting sample size  Ø 300mm × 300mm (max)

FAQ

What materials can a diamond cutting machine cut?

Diamond cutting machines are designed to cut a variety of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. They are particularly effective for cutting brittle materials with high precision.

What is the purpose of a diamond wire cutting machine?

A diamond wire cutting machine uses a diamond-coated wire to cut through hard materials, such as metal, glass, and ceramics. It is often used in industrial applications, such as cutting semiconductor wafers and precision parts.

What are the applications of a diamond wire cutting machine?

Diamond wire cutting machines are used in various applications, including: * Cutting semiconductor wafers * Precision cutting of metal parts * Cutting glass and ceramics * Cutting gemstones and jewelry * Cutting medical implants

What is the principle behind a diamond cutting machine?

Diamond cutting machines utilize a continuous diamond wire cutting mechanism. This mechanism allows for precise cutting of materials by moving the diamond wire downward at a constant speed while the material is fixed on the workbench. The machine can also rotate the workbench 360 degrees for different cutting angles.

What types of diamond growth machines are available?

Several machines are available for growing artificial diamonds, including hot filament CVD, DC current plasma flame CVD, microwave plasma-enhanced chemical vapor deposition (MPCVD), and micro plasma CVD (MPCVD). Among these, MPCVD is widely used due to its homogeneous heating by microwave. Additionally, the growth rate of diamond can be increased by increasing plasma density, and nitrogen can be added to improve diamond growth rate. To achieve a flat surface, various polishing techniques, including mechanical and chemo-mechanical polishing, can be used. Large size diamond growth can be achieved through mosaic growth or heteroepitaxial growth.

What are the advantages of using a diamond cutting machine?

The advantages of diamond cutting machines include high cutting accuracy, continuous operation without manual adjustment, and the ability to cut both large and small samples with high dimensional accuracy. They also feature a pneumatic tensioning system for stable and reliable tensioning force, and a PLC program control system for simple and fast operation.

What are the advantages of lab grown diamonds?

The advantages of lab grown diamonds include knowing their origin, lower price point, being more environmentally friendly, and the ability to create colored diamonds more easily. Lab grown diamonds are almost 100% certain of their origin, making them free from conflict, child exploitation, or war. They are also at least 20% cheaper than natural diamonds of the same size, clarity, and cut. Lab grown diamonds are more sustainable as there is no mining involved and they require less environmental impact. Lastly, synthetic colored diamonds are easier to manufacture in a wide range of colors and come at a significantly cheaper price point.

What types of diamond cutting machines are available?

There are several types of diamond cutting machines, including high precision diamond wire cutting machines, workbench diamond single wire circular small cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications, such as precision cutting of ultra-thin plates or cutting various brittle crystals with high hardness.

What is the price of CVD growing machine?

The price of a CVD growing machine can vary widely depending on the size and complexity of the unit. Small tabletop models designed for research and development purposes may cost around $50,000, while industrial-scale machines capable of producing large quantities of high-quality diamonds can cost upwards of $200,000. However, the price of CVD diamonds is generally lower than mined diamonds, making them a more affordable option for consumers.

How does a diamond cutting machine ensure high precision cutting?

Diamond cutting machines ensure high precision cutting through several features, such as a continuous diamond wire cutting mechanism, a pneumatic tensioning system for stable tensioning force, and a PLC program control system for precise operation. The machines also allow for manual or program-controlled rotation of the workbench, ensuring accurate cutting angles.

What is the application range of a diamond cutting machine?

Diamond cutting machines are widely used in various industries for cutting materials of different hardness. They are particularly suitable for processing larger-sized precious materials and can handle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials.
View more faqs for this product

4.7

out of

5

I'm very impressed with the speed of delivery, it arrived within 3 days of ordering. The machine is well-made and easy to use. I've been using it for a few weeks now and have had no problems with it. I would definitely recommend this machine to anyone looking for a high-quality diamond wire cutting machine.

Adamu Mohammed

4.8

out of

5

This machine is a great value for money. It's very affordable, but it doesn't compromise on quality. I've used it to cut a variety of materials, including glass, ceramics, and metal, and it's performed flawlessly every time. I'm very happy with this purchase.

Aliyu Bello

4.9

out of

5

I've been using this machine for over a year now and it's still going strong. It's very durable and well-made. I've had no problems with it at all. I would definitely recommend this machine to anyone looking for a reliable and durable diamond wire cutting machine.

Opeyemi Awoyemi

4.7

out of

5

The technological advancement of this machine is impressive. It's very easy to use and it cuts materials with great precision. I'm very happy with this purchase.

Chukwuemeka Nwosu

4.8

out of

5

I'm very impressed with the quality of this machine. It's made of high-quality materials and it's very well-built. I've been using it for a few months now and it's still working perfectly. I would definitely recommend this machine to anyone looking for a high-quality diamond wire cutting machine.

Uchechukwu Okoro

4.9

out of

5

I've been using this machine for over a year now and it's still working perfectly. It's very reliable and I've never had any problems with it. I would definitely recommend this machine to anyone looking for a reliable diamond wire cutting machine.

Okoroafor Chukwuemeka

4.7

out of

5

I'm very happy with the speed of delivery, it arrived within 3 days of ordering. The machine is well-made and easy to use. I've been using it for a few weeks now and have had no problems with it. I would definitely recommend this machine to anyone looking for a high-quality diamond wire cutting machine.

Kelechi Okoro

4.8

out of

5

This machine is a great value for money. It's very affordable, but it doesn't compromise on quality. I've used it to cut a variety of materials, including glass, ceramics, and metal, and it's performed flawlessly every time. I'm very happy with this purchase.

Ngozi Okoro

4.9

out of

5

I've been using this machine for over a year now and it's still going strong. It's very durable and well-made. I've had no problems with it at all. I would definitely recommend this machine to anyone looking for a reliable and durable diamond wire cutting machine.

Nkechi Okoro

4.7

out of

5

The technological advancement of this machine is impressive. It's very easy to use and it cuts materials with great precision. I'm very happy with this purchase.

Chukwuka Okoro

4.8

out of

5

I'm very impressed with the quality of this machine. It's made of high-quality materials and it's very well-built. I've been using it for a few months now and it's still working perfectly. I would definitely recommend this machine to anyone looking for a high-quality diamond wire cutting machine.

Uchenna Okoro

4.9

out of

5

I've been using this machine for over a year now and it's still working perfectly. It's very reliable and I've never had any problems with it. I would definitely recommend this machine to anyone looking for a reliable diamond wire cutting machine.

Amarachi Okoro

4.7

out of

5

I'm very happy with the speed of delivery, it arrived within 3 days of ordering. The machine is well-made and easy to use. I've been using it for a few weeks now and have had no problems with it. I would definitely recommend this machine to anyone looking for a high-quality diamond wire cutting machine.

Tochukwu Okoro

4.8

out of

5

This machine is a great value for money. It's very affordable, but it doesn't compromise on quality. I've used it to cut a variety of materials, including glass, ceramics, and metal, and it's performed flawlessly every time. I'm very happy with this purchase.

Somtochukwu Okoro

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