MPCVD
High precision diamond wire cutting machine
Item Number : CM-1
Price varies based on specs and customizations
- Power supply voltage: 220V 50Hz; Maximum power:
- <100w
- Effective heating area (mm)
- Power supply voltage: 220V 50Hz; Maximum power:<100w
- Total length of cutting line: 20m
- 20M
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials. The machine features a rotating turntable that allows for cutting at specific angles, enhancing its versatility. The small diamond wire cutting machine is renowned for its high sample size accuracy after cutting, within a range of 10 μm. Additionally, it employs a circular motion mode for the diamond wire, ensuring long service life and improved cutting efficiency. The tensioning wheel's spring tensioning mode maintains constant tension throughout the cutting process, ensuring optimal diamond wire tension.
Detail & Parts
Applications
The high precision diamond wire cutting machine is a versatile piece of equipment that can be used in a wide range of applications, including:
- Precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
- Slicing, cutting, and squaring of materials
- Cutting samples at a certain angle using the rotating turntable
- Continuous cutting of materials after setting the cutting program
- Ultra-thin precision cutting with a thickness of up to 0.08mm
Principle
The high precision diamond wire cutting machine utilizes a continuous diamond wire that rotates in a circular motion. The diamond wire is tensioned using a spring-loaded tensioning wheel, which maintains a consistent tension throughout the cutting process. The sample is fed continuously through the cutting zone without manual adjustment, ensuring high accuracy and precision. The diamond wire cutting machine can perform various operations such as slicing, cutting, and squaring of brittle materials like ceramics, crystals, glass, metals, rocks, and composite materials. The thickness of the cut sheet can be as thin as 0.08mm, making it suitable for ultra-thin precision cutting applications.
Advantages
- High precision cutting: The sample size accuracy after cutting is high, within 10 μm.
- Continuous cutting: After setting the cutting program, the sample is continuously fed without manual adjustment.
- Long service life: The single wire has a long length of usable wires and a long service life, which improves cutting efficiency.
- Strong tensioning force: The tensioning wheel adopts a spring tensioning mode, with strong spring rigidity and high tensioning force.
- Ultra-thin precision cutting: The thickness of the cut sheet (within about 1 inch) can reach 0.08mm.
- Wear resistance: Diamond tools have high wear resistance and small changes in dimension, leading to good grinding quality and high grinding precision.
- Long lifespan: Diamond tools have a long lifespan and long dressing period, which greatly increases work efficiency and improves the workers' labor environment.
Technical specifications
| Power supply voltage | 220V 50Hz; Maximum power:<100w |
|---|---|
| Spindle speed | Adjustable within 2rpm to 260rpm |
| Control system | ① Manual control: Y axis and Z axis speed range 1 40mm/min; ② Automatic control: Y axis feed length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min Z axis feed length 1 60mm; Automatic cutting frequency 1 99; |
| Total length of cutting line | 20m |
| Inner distance between two guide wheels | 95mm |
| Y-axis travel | ≤ 50mm |
| Z-axis travel | ≤ 60mm |
| 2D fixture | Horizontal rotation 0-360 °, left and right inclination 20° |
| Load plate size | 80mm× 51mm |
| Cutting depth | ≤ 50mm 11. Maximum sample size for cutting: Ø 50mm × 50mm |
FAQ
What materials can a diamond cutting machine cut?
What materials can be cut with a diamond wire cutting machine?
What are the advantages of using a diamond wire cutting machine?
What is the principle behind a diamond cutting machine?
What is CVD diamond machine?
What types of diamond growth machines are available?
How do electric laboratory presses work?
What are the advantages of using a diamond cutting machine?
How does a CVD diamond machine work?
What are the advantages of lab grown diamonds?
What are the advantages of using electric laboratory presses?
What types of diamond cutting machines are available?
What are the advantages of using CVD diamond machines?
What is the price of CVD growing machine?
What are the applications of electric laboratory presses?
How does a diamond cutting machine ensure high precision cutting?
What considerations should be made when selecting a CVD diamond machine?
What considerations should be taken when selecting an electric laboratory press?
What is the application range of a diamond cutting machine?
What are the common applications of diamonds produced by CVD diamond machines?
4.8
out of
5
This high precision diamond wire cutting machine is a game-changer in our laboratory. Its incredible accuracy and precision have revolutionized our materials research capabilities.
4.9
out of
5
The speed of delivery for this machine was exceptional. We were able to set it up and start using it within days of ordering, which was crucial for our time-sensitive project.
4.7
out of
5
This machine offers incredible value for money. Its versatility and wide range of applications make it a valuable asset to our laboratory, and its durability ensures it will serve us well for years to come.
4.6
out of
5
The quality of this machine is truly impressive. The diamond wire's long service life and the strong tensioning force ensure consistent and precise cuts every time.
4.8
out of
5
The technological advancement of this machine is evident in its ultra-thin precision cutting capabilities. We can now produce samples with thicknesses as thin as 0.08mm, which was previously impossible.
4.9
out of
5
The wear resistance of this machine is remarkable. The diamond tools maintain their sharpness and precision even after extensive use, reducing the need for frequent maintenance.
4.7
out of
5
The long lifespan of this machine is a huge advantage. The diamond tools' long dressing period minimizes downtime and increases our productivity significantly.
4.8
out of
5
This machine has significantly improved our work efficiency. The continuous cutting feature and the automatic control system make it incredibly user-friendly and efficient.
4.9
out of
5
The strong tensioning force of this machine ensures precise cuts even in challenging materials. The tensioning wheel's spring rigidity is exceptional.
4.7
out of
5
The ability to perform ultra-thin precision cutting with this machine has opened up new possibilities for our research. We can now analyze materials at a level of detail that was previously unattainable.
4.8
out of
5
The versatility of this machine is truly impressive. It seamlessly handles various materials, including ceramics, crystals, glass, and metals, making it a valuable tool for our diverse research needs.
4.9
out of
5
The high sample size accuracy of this machine is remarkable. The cuts are always precise and consistent, ensuring the reliability of our research data.
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