MPCVD
High precision diamond wire cutting machine
Item Number : CM-1
Price varies based on specs and customizations
- Power supply voltage: 220V 50Hz; Maximum power:
- <100w
- Effective heating area (mm)
- Power supply voltage: 220V 50Hz; Maximum power:<100w
- Total length of cutting line: 20m
- 20M
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials. The machine features a rotating turntable that allows for cutting at specific angles, enhancing its versatility. The small diamond wire cutting machine is renowned for its high sample size accuracy after cutting, within a range of 10 μm. Additionally, it employs a circular motion mode for the diamond wire, ensuring long service life and improved cutting efficiency. The tensioning wheel's spring tensioning mode maintains constant tension throughout the cutting process, ensuring optimal diamond wire tension.
Detail & Parts
Applications
The high precision diamond wire cutting machine is a versatile piece of equipment that can be used in a wide range of applications, including:
- Precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
- Slicing, cutting, and squaring of materials
- Cutting samples at a certain angle using the rotating turntable
- Continuous cutting of materials after setting the cutting program
- Ultra-thin precision cutting with a thickness of up to 0.08mm
Principle
The high precision diamond wire cutting machine utilizes a continuous diamond wire that rotates in a circular motion. The diamond wire is tensioned using a spring-loaded tensioning wheel, which maintains a consistent tension throughout the cutting process. The sample is fed continuously through the cutting zone without manual adjustment, ensuring high accuracy and precision. The diamond wire cutting machine can perform various operations such as slicing, cutting, and squaring of brittle materials like ceramics, crystals, glass, metals, rocks, and composite materials. The thickness of the cut sheet can be as thin as 0.08mm, making it suitable for ultra-thin precision cutting applications.
Advantages
- High precision cutting: The sample size accuracy after cutting is high, within 10 μm.
- Continuous cutting: After setting the cutting program, the sample is continuously fed without manual adjustment.
- Long service life: The single wire has a long length of usable wires and a long service life, which improves cutting efficiency.
- Strong tensioning force: The tensioning wheel adopts a spring tensioning mode, with strong spring rigidity and high tensioning force.
- Ultra-thin precision cutting: The thickness of the cut sheet (within about 1 inch) can reach 0.08mm.
- Wear resistance: Diamond tools have high wear resistance and small changes in dimension, leading to good grinding quality and high grinding precision.
- Long lifespan: Diamond tools have a long lifespan and long dressing period, which greatly increases work efficiency and improves the workers' labor environment.
Technical specifications
| Power supply voltage | 220V 50Hz; Maximum power:<100w |
|---|---|
| Spindle speed | Adjustable within 2rpm to 260rpm |
| Control system | ① Manual control: Y axis and Z axis speed range 1 40mm/min; ② Automatic control: Y axis feed length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min Z axis feed length 1 60mm; Automatic cutting frequency 1 99; |
| Total length of cutting line | 20m |
| Inner distance between two guide wheels | 95mm |
| Y-axis travel | ≤ 50mm |
| Z-axis travel | ≤ 60mm |
| 2D fixture | Horizontal rotation 0-360 °, left and right inclination 20° |
| Load plate size | 80mm× 51mm |
| Cutting depth | ≤ 50mm 11. Maximum sample size for cutting: Ø 50mm × 50mm |
FAQ
What Materials Can A Diamond Cutting Machine Cut?
What Materials Can Be Cut With A Diamond Wire Cutting Machine?
What Are The Advantages Of Using A Diamond Wire Cutting Machine?
What Is The Principle Behind A Diamond Cutting Machine?
What Is CVD Diamond Machine?
What Types Of Diamond Growth Machines Are Available?
How Do Electric Laboratory Presses Work?
What Are The Advantages Of Using A Diamond Cutting Machine?
How Does A CVD Diamond Machine Work?
What Are The Advantages Of Lab Grown Diamonds?
What Are The Advantages Of Using Electric Laboratory Presses?
What Types Of Diamond Cutting Machines Are Available?
What Are The Advantages Of Using CVD Diamond Machines?
What Is The Price Of CVD Growing Machine?
What Are The Applications Of Electric Laboratory Presses?
How Does A Diamond Cutting Machine Ensure High Precision Cutting?
What Considerations Should Be Made When Selecting A CVD Diamond Machine?
What Considerations Should Be Taken When Selecting An Electric Laboratory Press?
What Is The Application Range Of A Diamond Cutting Machine?
What Are The Common Applications Of Diamonds Produced By CVD Diamond Machines?
4.8
out of
5
This high precision diamond wire cutting machine is a game-changer in our laboratory. Its incredible accuracy and precision have revolutionized our materials research capabilities.
4.9
out of
5
The speed of delivery for this machine was exceptional. We were able to set it up and start using it within days of ordering, which was crucial for our time-sensitive project.
4.7
out of
5
This machine offers incredible value for money. Its versatility and wide range of applications make it a valuable asset to our laboratory, and its durability ensures it will serve us well for years to come.
4.6
out of
5
The quality of this machine is truly impressive. The diamond wire's long service life and the strong tensioning force ensure consistent and precise cuts every time.
4.8
out of
5
The technological advancement of this machine is evident in its ultra-thin precision cutting capabilities. We can now produce samples with thicknesses as thin as 0.08mm, which was previously impossible.
4.9
out of
5
The wear resistance of this machine is remarkable. The diamond tools maintain their sharpness and precision even after extensive use, reducing the need for frequent maintenance.
4.7
out of
5
The long lifespan of this machine is a huge advantage. The diamond tools' long dressing period minimizes downtime and increases our productivity significantly.
4.8
out of
5
This machine has significantly improved our work efficiency. The continuous cutting feature and the automatic control system make it incredibly user-friendly and efficient.
4.9
out of
5
The strong tensioning force of this machine ensures precise cuts even in challenging materials. The tensioning wheel's spring rigidity is exceptional.
4.7
out of
5
The ability to perform ultra-thin precision cutting with this machine has opened up new possibilities for our research. We can now analyze materials at a level of detail that was previously unattainable.
4.8
out of
5
The versatility of this machine is truly impressive. It seamlessly handles various materials, including ceramics, crystals, glass, and metals, making it a valuable tool for our diverse research needs.
4.9
out of
5
The high sample size accuracy of this machine is remarkable. The cuts are always precise and consistent, ensuring the reliability of our research data.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
12 inch/24 inch high precision automatic diamond wire cutting machine
The high precision automatic diamond wire cutting machine is a versatile cutting tool that uses a diamond wire to cut through a wide range of materials, including conductive and non-conductive materials, ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies. It is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break.
Workbench 800mm * 800mm diamond single wire circular small cutting machine
Diamond wire cutting machines are mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. Especially suitable for precision cutting of ultra-thin plates with thickness up to 0.2mm.
915MHz MPCVD Diamond Machine and its multi-crystal effective growth, the maximum area can reach 8 inches, the maximum effective growth area of single crystal can reach 5 inches. This equipment is mainly used for the production of large-size polycrystalline diamond films, the growth of long single crystal diamonds, the low-temperature growth of high-quality graphene, and other materials that require energy provided by microwave plasma for growth.
Drawing die nano-diamond coating HFCVD Equipment
The nano-diamond composite coating drawing die uses cemented carbide (WC-Co) as the substrate, and uses the chemical vapor phase method ( CVD method for short ) to coat the conventional diamond and nano-diamond composite coating on the surface of the inner hole of the mold.
CVD Diamond wire drawing die blanks
CVD diamond wire drawing die blanks: superior hardness, abrasion resistance, and applicability in wire drawing various materials. Ideal for abrasive wear machining applications like graphite processing.
CVD Diamond Cutting Tools: Superior Wear Resistance, Low Friction, High Thermal Conductivity for Non-Ferrous Materials, Ceramics, Composites Machining
Cylindrical Resonator MPCVD Diamond Machine for lab diamond growth
Learn about Cylindrical Resonator MPCVD Machine, the microwave plasma chemical vapor deposition method used for growing diamond gemstones and films in the jewelry and semi-conductor industries. Discover its cost-effective advantages over traditional HPHT methods.
Carbon paper/cloth Diaphragm Copper/aluminum foil and other professional cutting tools
Professional tools for cutting lithium sheets, carbon paper, carbon cloth, separators, copper foil, aluminum foil, etc., with round and square shapes and different sizes of blades.
Bell-jar Resonator MPCVD Diamond Machine for lab and diamond growth
Get high-quality diamond films with our Bell-jar Resonator MPCVD machine designed for lab and diamond growth. Discover how Microwave Plasma Chemical Vapor Deposition works for growing diamonds using carbon gas and plasma.
CVD Diamond for dressing tools
Experience the Unbeatable Performance of CVD Diamond Dresser Blanks: High Thermal Conductivity, Exceptional Wear Resistance, and Orientation Independence.
KT-MT10 is a miniature ball mill with a compact structure design. The width and depth are only 15X21 cm, and the total weight is only 8 kg. It can be used with a minimum 0.2ml centrifuge tube or a maximum 15ml ball mill jar.
CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications
RF PECVD System Radio Frequency Plasma-Enhanced Chemical Vapor Deposition
RF-PECVD is an acronym for "Radio Frequency Plasma-Enhanced Chemical Vapor Deposition." It deposits DLC (Diamond-like carbon film) on germanium and silicon substrates. It is utilized in the 3-12um infrared wavelength range.
4 inch acrylic cavity fully automatic laboratory homogenizer
The 4-inch acrylic cavity fully automatic laboratory glue dispensing machine is a compact, corrosion-resistant, and easy-to-use machine designed for use in glove box operations. It features a transparent cover with constant torque positioning for chain positioning, an integrated mold opening inner cavity, and an LCD text display color facial mask button. The speed of acceleration and deceleration is controllable and adjustable, and multi-step program operation control can be set.
Zirconia Ceramic Ball - Precision Machining
zirconia ceramic ball have the characteristics of high strength, high hardness, PPM wear level, high fracture toughness, good wear resistance, and high specific gravity.
4 inch PTFE cavity fully automatic laboratory homogenizer
4 inch PTFE cavity fully automatic laboratory homogenizer is a versatile laboratory equipment designed for efficient and precise homogenization of small samples. It features a compact design, allowing for easy glove box operation and space optimization.
Manual Lab Hydraulic Pellet Press 12T / 15T / 24T / 30T / 40T
Efficient sample preparation with small footprint Manual Lab Hydraulic Press. Ideal for material researching labs, pharmacy, catalytic reaction, and ceramics.
KT-MT20 is a versatile laboratory device used for rapid grinding or mixing of small samples, whether dry, wet, or frozen. It comes with two 50ml ball mill jars and various cell wall breaking adapters for biological applications such as DNA/RNA and protein extraction.
Lab scale rotary tablet punching machine
This machine is a single-pressure automatic rotating, continuous tableting machine that compresses granular raw materials into various tablets. It is mainly used for tablet production in the pharmaceutical industry, and is also suitable for chemical, food, electronics and other industrial sectors.
4 inch aluminum alloy chamber fully automatic laboratory glue homogenizer
The 4-inch aluminum alloy cavity fully automatic laboratory glue dispensing machine is a compact and corrosion-resistant device designed for laboratory use. It features a transparent cover with constant torque positioning, an integrated mold opening inner cavity for easy disassembly and cleaning, and an LCD text display color facial mask button for ease of use.
Wet three-dimensional vibrating sieve
The wet three-dimensional vibrating sieving instrument focuses on solving the sieving tasks of dry and wet samples in the laboratory. It is suitable for sieving 20g - 3kg dry, wet or liquid samples.
Dry three-dimensional vibrating sieve
The KT-V200 product focuses on solving common sieving tasks in the laboratory. It is suitable for sieving 20g-3kg dry samples.
Related Articles
Diamond Growing Machines For Modern Machining and Need for New Cutting Tools
Diamonds have become popular due to their exceptional hardness, superior thermal conductivity, and chemical stability.
Understanding the CVD Diamond Machine and How It Works
CVD (Chemical Vapor Deposition) diamond creation process involves the deposition of carbon atoms onto a substrate using a gas phase chemical reaction. The process starts with the selection of a high-quality diamond seed, which is then placed in a growth chamber along with a carbon-rich gas mixture.
The Ethics of Diamond Growing Machines
Lab-grown diamonds have gained significant popularity in recent years due to their ethical and environmental benefits.
The Pros and Cons of Different Lab Diamond Machine Methods
Lab-grown diamonds, also known as synthetic diamonds, are man-made diamonds produced in a laboratory setting.
Unlocking the Power of Sieving Machines: Functions, Applications and Maintenance
Discover the significance of sieving machines in various industries and the essential functions they serve. Learn about the the maintenance requirements for optimal performance. Explore the benefits of using sieve shakers for automating the particle separation process.
Understanding Cold Isostatic Pressing: Application, Advantages, and Limitations
Cold Isostatic Pressing (CIP) is a widely used manufacturing process in various industries, including ceramics, metalworking, and pharmaceuticals. It involves applying equal pressure from all directions to a material placed inside a flexible mold or bag. This process helps in achieving uniform density and shaping complex components with intricate geometries.
Isostatic Pressing of Ceramics: Process and Precision
When it comes to producing high-quality ceramic components, one of the most crucial processes is isostatic pressing. This technique ensures the uniformity and precision required for manufacturing ceramics used in various industries. Isostatic pressing involves carefully selecting the pressing powders and controlling the tools to achieve the desired uniformity. By understanding the process of isostatic pressing, manufacturers can ensure the production of ceramics that meet the strict standards of dimensional accuracy and performance.
Understanding Isostatic Pressing in Powder Metallurgy
Isostatic pressing is a powder processing technique that uses fluid pressure to compact the part. It involves placing metal powders in a flexible container, which acts as the mold for the part. Fluid pressure is then exerted over the entire outside surface of the container, causing it to press and form the powder into the desired geometry.
Comprehensive Guide to Isostatic Pressing:Processes, and Features
Isostatic pressing is a versatile manufacturing process that is widely used in various industries. It involves subjecting a material to equal pressure from all directions to achieve uniform density and shape. Isostatic pressing offers numerous advantages, such as the ability to produce complex shapes, uniformity in material properties, and high precision. This comprehensive guide will delve into the different types of isostatic pressing, including cold, warm, and hot pressing. We will explore the processes, features, and applications of each type, providing you with a thorough understanding of this essential manufacturing technique. So let's dive in!
How to Achieve Uniform Pressure with Warm Isostatic Press
Warm Isostatic Pressing (WIP) is a manufacturing process that subjects materials to high pressure and high temperature simultaneously. The process involves using an isostatic press to apply uniform pressure to the material from all directions while it is heated to a specific temperature.
How To Turn XRF analysis sample preparation Into Success
In X-ray fluorescence (XRF) analysis, sample preparation is an important step because it can significantly impact both the quality and the efficiency of the analysis.
Understanding Cold Isostatic Pressing: Process, Comparisons, and Applications
Cold isostatic pressing (CIP) is a method of processing materials that involves compacting powders by enclosing them in an elastomer mold. The process is based on Pascal's law, which states that pressure applied in an enclosed fluid is transmitted in all directions throughout the fluid without any change in magnitude.