Products Thermal Equipment MPCVD High precision diamond wire cutting machine
High precision diamond wire cutting machine

MPCVD

High precision diamond wire cutting machine

Item Number : CM-1

Price varies based on specs and customizations


Power supply voltage: 220V 50Hz; Maximum power:
<100w
Effective heating area (mm)
Power supply voltage: 220V 50Hz; Maximum power:<100w
Total length of cutting line: 20m
20M
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Introduction

The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials. The machine features a rotating turntable that allows for cutting at specific angles, enhancing its versatility. The small diamond wire cutting machine is renowned for its high sample size accuracy after cutting, within a range of 10 μm. Additionally, it employs a circular motion mode for the diamond wire, ensuring long service life and improved cutting efficiency. The tensioning wheel's spring tensioning mode maintains constant tension throughout the cutting process, ensuring optimal diamond wire tension.

Detail & Parts

High precision diamond wire cutting machine DETAILSHigh precision diamond wire cutting machine DETAILS

Applications

The high precision diamond wire cutting machine is a versatile piece of equipment that can be used in a wide range of applications, including:

  • Precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
  • Slicing, cutting, and squaring of materials
  • Cutting samples at a certain angle using the rotating turntable
  • Continuous cutting of materials after setting the cutting program
  • Ultra-thin precision cutting with a thickness of up to 0.08mm

Principle

The high precision diamond wire cutting machine utilizes a continuous diamond wire that rotates in a circular motion. The diamond wire is tensioned using a spring-loaded tensioning wheel, which maintains a consistent tension throughout the cutting process. The sample is fed continuously through the cutting zone without manual adjustment, ensuring high accuracy and precision. The diamond wire cutting machine can perform various operations such as slicing, cutting, and squaring of brittle materials like ceramics, crystals, glass, metals, rocks, and composite materials. The thickness of the cut sheet can be as thin as 0.08mm, making it suitable for ultra-thin precision cutting applications.

Advantages

  • High precision cutting: The sample size accuracy after cutting is high, within 10 μm.
  • Continuous cutting: After setting the cutting program, the sample is continuously fed without manual adjustment.
  • Long service life: The single wire has a long length of usable wires and a long service life, which improves cutting efficiency.
  • Strong tensioning force: The tensioning wheel adopts a spring tensioning mode, with strong spring rigidity and high tensioning force.
  • Ultra-thin precision cutting: The thickness of the cut sheet (within about 1 inch) can reach 0.08mm.
  • Wear resistance: Diamond tools have high wear resistance and small changes in dimension, leading to good grinding quality and high grinding precision.
  • Long lifespan: Diamond tools have a long lifespan and long dressing period, which greatly increases work efficiency and improves the workers' labor environment.

Technical specifications

Power supply voltage 220V 50Hz; Maximum power:<100w
Spindle speed Adjustable within 2rpm to 260rpm
Control system ① Manual control: Y axis and Z axis speed range 1 40mm/min; ② Automatic control: Y axis feed length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min Z axis feed length 1 60mm; Automatic cutting frequency 1 99;
Total length of cutting line 20m
Inner distance between two guide wheels 95mm
Y-axis travel ≤ 50mm
Z-axis travel ≤ 60mm
2D fixture Horizontal rotation 0-360 °, left and right inclination 20°
Load plate size 80mm× 51mm
Cutting depth ≤ 50mm 11. Maximum sample size for cutting: Ø 50mm × 50mm

FAQ

What materials can a diamond cutting machine cut?

Diamond cutting machines are designed to cut a variety of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. They are particularly effective for cutting brittle materials with high precision.

What materials can be cut with a diamond wire cutting machine?

- Ceramics - Crystals - Glass - Metals - Rocks - Thermoelectric materials - Infrared optical materials - Composite materials - Biomedical materials

What are the advantages of using a diamond wire cutting machine?

- High precision cutting with accuracy within 10µm - Continuous cutting without manual adjustment - Long service life for diamond wire - Strong spring rigidity and high tensioning force - Capable of ultra-thin precision cutting with a thickness of 0.08mm

What is the principle behind a diamond cutting machine?

Diamond cutting machines utilize a continuous diamond wire cutting mechanism. This mechanism allows for precise cutting of materials by moving the diamond wire downward at a constant speed while the material is fixed on the workbench. The machine can also rotate the workbench 360 degrees for different cutting angles.

What is CVD diamond machine?

A CVD diamond machine is a device used to produce synthetic diamonds through a process called Chemical Vapor Deposition (CVD). This process involves the precipitation of chemical vapors to create a diamond, which has properties that are equivalent to natural diamonds. CVD diamond machines including filament-assisted thermal CVD, plasma-enhanced CVD, and combustion-flame assisted CVD etc. The resulting CVD diamonds are useful in the cutting tools industry due to their high hardness and long-lasting tool life, making them an important and cost-effective tool for cutting non-ferrous materials.

What types of diamond growth machines are available?

Several machines are available for growing artificial diamonds, including hot filament CVD, DC current plasma flame CVD, microwave plasma-enhanced chemical vapor deposition (MPCVD), and micro plasma CVD (MPCVD). Among these, MPCVD is widely used due to its homogeneous heating by microwave. Additionally, the growth rate of diamond can be increased by increasing plasma density, and nitrogen can be added to improve diamond growth rate. To achieve a flat surface, various polishing techniques, including mechanical and chemo-mechanical polishing, can be used. Large size diamond growth can be achieved through mosaic growth or heteroepitaxial growth.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What are the advantages of using a diamond cutting machine?

The advantages of diamond cutting machines include high cutting accuracy, continuous operation without manual adjustment, and the ability to cut both large and small samples with high dimensional accuracy. They also feature a pneumatic tensioning system for stable and reliable tensioning force, and a PLC program control system for simple and fast operation.

How does a CVD diamond machine work?

CVD diamond machines work by introducing a mixture of gases, typically methane and hydrogen, into a vacuum chamber. The gases are then activated using a variety of techniques such as microwave plasma or hot filament, which breaks down the molecules and releases carbon atoms. These carbon atoms then settle on the substrate, building up layer by layer to form a synthetic diamond.

What are the advantages of lab grown diamonds?

The advantages of lab grown diamonds include knowing their origin, lower price point, being more environmentally friendly, and the ability to create colored diamonds more easily. Lab grown diamonds are almost 100% certain of their origin, making them free from conflict, child exploitation, or war. They are also at least 20% cheaper than natural diamonds of the same size, clarity, and cut. Lab grown diamonds are more sustainable as there is no mining involved and they require less environmental impact. Lastly, synthetic colored diamonds are easier to manufacture in a wide range of colors and come at a significantly cheaper price point.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What types of diamond cutting machines are available?

There are several types of diamond cutting machines, including high precision diamond wire cutting machines, workbench diamond single wire circular small cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications, such as precision cutting of ultra-thin plates or cutting various brittle crystals with high hardness.

What are the advantages of using CVD diamond machines?

CVD diamond machines offer several advantages over other methods of diamond production. Firstly, they allow for the creation of high-quality, near-flawless diamonds with precise control over their shape, size, and clarity. These machines also enable the production of diamonds with specific properties, such as color or electrical conductivity, by introducing appropriate dopant gases during the deposition process. Additionally, CVD diamond machines are more environmentally friendly compared to traditional diamond mining, as they minimize the social and environmental impacts associated with diamond extraction.

What is the price of CVD growing machine?

The price of a CVD growing machine can vary widely depending on the size and complexity of the unit. Small tabletop models designed for research and development purposes may cost around $50,000, while industrial-scale machines capable of producing large quantities of high-quality diamonds can cost upwards of $200,000. However, the price of CVD diamonds is generally lower than mined diamonds, making them a more affordable option for consumers.

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

How does a diamond cutting machine ensure high precision cutting?

Diamond cutting machines ensure high precision cutting through several features, such as a continuous diamond wire cutting mechanism, a pneumatic tensioning system for stable tensioning force, and a PLC program control system for precise operation. The machines also allow for manual or program-controlled rotation of the workbench, ensuring accurate cutting angles.

What considerations should be made when selecting a CVD diamond machine?

When selecting a CVD diamond machine, several factors should be considered. Firstly, the size and capacity of the machine should align with the intended production requirements. The deposition chamber size should accommodate the desired substrate dimensions and allow for scalability. The control and automation capabilities of the machine should also be assessed to ensure ease of operation and reproducibility. Additionally, the machine's heating and activation methods should be evaluated for efficiency and uniformity of diamond growth. It is also important to consider the availability of technical support, maintenance services, and the overall cost of ownership. Consulting with manufacturers and experts in the field can help in selecting the most suitable CVD diamond machine for specific production needs.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What is the application range of a diamond cutting machine?

Diamond cutting machines are widely used in various industries for cutting materials of different hardness. They are particularly suitable for processing larger-sized precious materials and can handle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials.

What are the common applications of diamonds produced by CVD diamond machines?

Diamonds produced by CVD diamond machines have a wide range of applications. They are commonly used in jewelry, as they offer the same beauty and durability as natural diamonds. CVD diamonds are also highly valued in industrial applications, such as cutting tools, abrasives, and heat sinks, due to their exceptional hardness and thermal conductivity. They are used in the electronics industry for high-performance electronic devices, such as high-power transistors and radiation detectors. CVD diamonds are also finding applications in the medical field, including surgical tools, optical components, and as coatings for implants due to their biocompatibility.
View more faqs for this product

4.8

out of

5

This high precision diamond wire cutting machine is a game-changer in our laboratory. Its incredible accuracy and precision have revolutionized our materials research capabilities.

Wendell Bolen

4.9

out of

5

The speed of delivery for this machine was exceptional. We were able to set it up and start using it within days of ordering, which was crucial for our time-sensitive project.

Kaia Holcomb

4.7

out of

5

This machine offers incredible value for money. Its versatility and wide range of applications make it a valuable asset to our laboratory, and its durability ensures it will serve us well for years to come.

Camden Mccall

4.6

out of

5

The quality of this machine is truly impressive. The diamond wire's long service life and the strong tensioning force ensure consistent and precise cuts every time.

Mckenna Singleton

4.8

out of

5

The technological advancement of this machine is evident in its ultra-thin precision cutting capabilities. We can now produce samples with thicknesses as thin as 0.08mm, which was previously impossible.

Rodolfo Smith

4.9

out of

5

The wear resistance of this machine is remarkable. The diamond tools maintain their sharpness and precision even after extensive use, reducing the need for frequent maintenance.

Kelly Welch

4.7

out of

5

The long lifespan of this machine is a huge advantage. The diamond tools' long dressing period minimizes downtime and increases our productivity significantly.

Sienna Pittman

4.8

out of

5

This machine has significantly improved our work efficiency. The continuous cutting feature and the automatic control system make it incredibly user-friendly and efficient.

Zainab Thompson

4.9

out of

5

The strong tensioning force of this machine ensures precise cuts even in challenging materials. The tensioning wheel's spring rigidity is exceptional.

Aiden Mckee

4.7

out of

5

The ability to perform ultra-thin precision cutting with this machine has opened up new possibilities for our research. We can now analyze materials at a level of detail that was previously unattainable.

Kaleb Carrillo

4.8

out of

5

The versatility of this machine is truly impressive. It seamlessly handles various materials, including ceramics, crystals, glass, and metals, making it a valuable tool for our diverse research needs.

Aaliyah Mcintosh

4.9

out of

5

The high sample size accuracy of this machine is remarkable. The cuts are always precise and consistent, ensuring the reliability of our research data.

Cristofer Mckenzie

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