Products Thermal Equipment Vacuum Hot Press Furnace Vacuum Lamination Press
Vacuum Lamination Press

Vacuum Hot Press Furnace

Vacuum Lamination Press

Item Number : KT-VLP

Price varies based on specs and customizations


Plates travel distance
30-40 mm
Heating temperature
<500 ℃
Vacuum pressure
-0.1Mpa
ISO & CE icon

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Introduction

Vacuum lamination press is a multi-functional machine that combines hydraulic press, electric heating, and a vacuum glove box. With electric heating plates embedded in the hydraulic press plate, thermal insulation, and circulating water cooling, the high temperature of the hydraulic press structure can be prevented. The pressing plates are located inside the vacuum glove box, which can generate a vacuum and a clean environment for oxygen-sensitive processing products. 

Vacuum lamination presses are commonly used for wafer bonding, thin-film transformations, and LCP lamination. They are particularly useful in applications where a vacuum and a clean environment are required to prevent oxidation or contamination of the materials being processed.

Applications

Vacuum lamination press finds its applications in diverse industries, including:

  • Wafer bonding
  • Thin-film transformations
  • LCP lamination
  • Decorative engineered laminates for aircraft interior panels
  • Vacuum clamping
  • Vacuum chucking
  • Veneering
  • Vacuum forming for clay pottery
  • Vacuum clamping & template routing

Features

The Vacuum Lamination Press is a specialized hydraulic compression press designed to cater to a wide range of industries including electronics, printed circuit boards, decorative laminates, and honeycomb panels. This press stands out with its advanced features that not only enhance the lamination process but also ensure high-quality results. Here are the key benefits of the Vacuum Lamination Press:

  • Precise Temperature and Pressure Controls: Equipped with multiple openings, this press allows for exact adjustments of temperature and pressure, ensuring optimal bonding conditions for various materials. This precision is crucial for maintaining the integrity and quality of the laminates.
  • Versatile Heating Options: The platens can be heated using electric heaters, steam, or hot oil, providing flexibility to match the heating requirements of different materials and applications. This versatility ensures that the press can be adapted to a wide range of industrial needs.
  • Internal Cooling System: For applications requiring rapid processing, the platens are internally cooled. This feature significantly reduces the cooling time, thereby increasing the overall productivity of the press.
  • Vacuum Environment: The hot pressing plate is placed in a vacuum negative pressure box, which is ideal for applications requiring a controlled environment free from air pockets and contaminants. This vacuum setting is particularly beneficial for delicate materials and high-precision products.
  • Wide Range of Applications: From straight and curved veneer panels to carbon fiber work and vacuum infusion, the Vacuum Lamination Press is capable of handling a multitude of tasks. This makes it an invaluable tool for industries that require sophisticated lamination processes.

Detail & Parts

500°C Vacuum Lamination Press500°C Vacuum Lamination Press

500°C Vacuum Lamination Press details

Vacuum Lamination Press details
It is a CE certified electric vacuum lamination heat press designed for wafer bonding or film converting up to 100mm x 100mm. It has max. The working temperature is 500°C and the maximum pressure is 20 metric tons.

Principle

Vacuum Lamination Press is a type of hydraulic press that is used to bond two or more layers of material together. The press uses a vacuum to remove air from between the layers, which creates a strong bond. The press also uses heat to soften the materials, which makes them easier to bond together.

Vacuum Lamination Presses are used in a variety of industries, including the automotive, aerospace, and electronics industries. They are used to bond a variety of materials, including metals, plastics, and composites.

Advantages

  • Vacuum glove box provides a vacuum and clean environment for oxygen-sensitive processing products.
  • Integrated features of hydraulic press, electric heating, and vacuum glove box.
  • Precise temperature and pressure controls ensure optimal bonding results.
  • Electric heating plates prevent high temperatures from affecting the hydraulic press structure.
  • Suitable for a wide range of applications, including wafer bonding, thin-film transformations, and LCP lamination.
  • Ideal for heat-sensitive materials as the vacuum membrane system forms the heated laminate without glossing or texture washout.
  • Capable of forming and bonding laminates into deep recesses without popping or bubbling.
  • Versatile machine that combines multiple functionalities for efficient and effective lamination processes.
Dimensions Over-all: 775mm(L) x 550mm(W) x 1325mm(H) 
Structure  
  • Two 135 x 135 mm flat heating platens made of  high temperature resistant Cr steel with max.
  • working temperature of 500ºC
  • 1000W Heating element is inserted into the center of the heating plates for fast heating
  • Max. Load on 135x135mm Heated Platen: 10 Metric Tons at 500°C  ( 55 kg/cm2 );20 Metric Tons at RT   ( 110 kg/cm2 )
  • Two precision temperature controllers which control two heating plates separately 
  • with 30 programmable segements 
  • Water cooling jackets are built on the both top & bottom of the heating plates for assisting cooling
Hydraulic Pump
  • Modified electric hydraulic press is connected to vacuum chamber.
  • Movable distance between two heating plates: 15 mm.
  • Automatic max. pressure controlled via a digital pressure gauge.
  • Pressure accuracy: +/-0.01 Mpa ( 0.1 kg/cm²)
  • Two flat heating plates are installed with water cooling plates for Max. 500ºC working temperature.
  • Water cooling  (>15L/min) is required to cool the heating plates when the operating temperature is over 200 ºC. 
Temperature control and Pressure Display
  • Two precision temperature controllers with 30 programmable segments control the heating plates .
  • separately with +/1°C accuracy. 
  • The temperature controllers have PID auto tune function, over-temperature protection and thermal couple broken protection.
  • Max. Temperature: 500°C with inert gas or vacuum with accuracy +/-1°C
  • Max. Heating rate:  2.5°C/min
  • Software and PC interface is built in the controller , which can be connected to a PC for computer controlling via a RS232 connector.
  • Digital pressure meter ( controller ) is built outside the vacuum chamber.
  • You can set pressure at the desired value which can stop the electric hydraulic press automatically.   
Vacuum Charmber
  • Electric hydraulic press and heating plates are placed inside then vacuum chamber.
  • Vacuum chamber is made of SS304 with the size: 525Lx480Wx450H (mm).
  • Vacuum chamber Capacity : about 75 Liters. 
  • 300mm dia. vacuum sealed  hinged type door with 150mm Dia. quartz glass window is installed for easy sample loading and observation.
  • Silicone O-ring can be used for all vacuum sealings .
  • One precision digital vacuum guage ( 10E-4 torr ) is installed on the vacuum chamber .

Technical parameters

Model KT-VLP100 KT-VLP300 KT-VLP400
Heating plate size 100x100mm 300x300mm 400x400mm
Plates travel distance 30mm 40mm 40mm
Working pressure 30T during heating/40Tin the cold state
Pressure gauge Digital pressure gauge
Heating temperature <500℃
Temperature control Touch screen with PID thermal controller
Vacuum chamber 304 Stainless steel
Vacuum pump Rotary vane vacuum pump
Vacuum pressure -0.1Mpa
Power supply AC110-220V, 50/60HZ

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Is A Atmospheric Furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Is The Use Of Atmosphere Furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

How Does An Atmosphere Furnace Work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What Are The Advantages Of Using Atmosphere Furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What Factors Should Be Considered When Selecting An Atmosphere Furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.
View more faqs for this product

4.9

out of

5

I've been using the Vacuum Lamination Press for a few months now, and it has been an excellent investment. It's easy to use and has helped me create some beautiful pieces of art.

Vera Ashton

4.7

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research.

Viktor Johansson

4.8

out of

5

I'm very impressed with the Vacuum Lamination Press. It's a versatile machine that can be used for a variety of applications. I've used it to create laminates for my research, and I've also used it to repair some damaged furniture.

Amina Ba

4.6

out of

5

The Vacuum Lamination Press is a great machine. It's easy to use and produces high-quality laminates. I've been using it for a few months now, and I've been very happy with the results.

Jack Oliver

4.9

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research. I would highly recommend it to anyone looking for a vacuum lamination press.

Sophia Patel

4.7

out of

5

I'm very impressed with the Vacuum Lamination Press. It's a versatile machine that can be used for a variety of applications. I've used it to create laminates for my research, and I've also used it to repair some damaged furniture. I would highly recommend it to anyone looking for a vacuum lamination press.

David Chen

4.8

out of

5

The Vacuum Lamination Press is a great machine. It's easy to use and produces high-quality laminates. I've been using it for a few months now, and I've been very happy with the results. I would highly recommend it to anyone looking for a vacuum lamination press.

Maria Garcia

4.6

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research. I would highly recommend it to anyone looking for a vacuum lamination press.

Sebastian Meyer

PDF - Vacuum Lamination Press

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Catalog of Vacuum Hot Press Furnace

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Catalog of Pellet Press

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Catalog of Atmosphere Furnace

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