Products Thermal Equipment Vacuum Hot Press Furnace Vacuum Lamination Press
Vacuum Lamination Press

Vacuum Hot Press Furnace

Vacuum Lamination Press

Item Number : KT-VLP

Price varies based on specs and customizations


Plates travel distance
30-40 mm
Heating temperature
<500 ℃
Vacuum pressure
-0.1Mpa
ISO & CE icon

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Introduction

Vacuum lamination press is a multi-functional machine that combines hydraulic press, electric heating, and a vacuum glove box. With electric heating plates embedded in the hydraulic press plate, thermal insulation, and circulating water cooling, the high temperature of the hydraulic press structure can be prevented. The pressing plates are located inside the vacuum glove box, which can generate a vacuum and a clean environment for oxygen-sensitive processing products. 

Vacuum lamination presses are commonly used for wafer bonding, thin-film transformations, and LCP lamination. They are particularly useful in applications where a vacuum and a clean environment are required to prevent oxidation or contamination of the materials being processed.

Applications

Vacuum lamination press finds its applications in diverse industries, including:

  • Wafer bonding
  • Thin-film transformations
  • LCP lamination
  • Decorative engineered laminates for aircraft interior panels
  • Vacuum clamping
  • Vacuum chucking
  • Veneering
  • Vacuum forming for clay pottery
  • Vacuum clamping & template routing

Features

Vacuum lamination press is a versatile machine that offers a range of benefits for users. These include:

  • Precise and uniform pressure: The vacuum lamination press uses a hydraulic press to apply precise and uniform pressure to the materials being laminated. This ensures that the materials are bonded together securely and evenly.
  • Precise and uniform heating: The vacuum lamination press uses electric heating plates to heat the materials being laminated. This ensures that the materials are heated to the correct temperature for bonding, and that the temperature is uniform throughout the materials.
  • Clean and controlled environment: The vacuum lamination press uses a vacuum glove box to create a clean and controlled environment for the materials being laminated. This prevents contamination of the materials and ensures that the bonding process is successful.
  • Easy to use: The vacuum lamination press is easy to use, with simple controls and a user-friendly interface. This makes it ideal for use in a variety of applications.
  • Versatile: The vacuum lamination press can be used for a variety of applications, including wafer bonding, thin-film transformations, and LCP lamination. This makes it a valuable tool for researchers and manufacturers alike.

Detail & Parts

500°C Vacuum Lamination Press500°C Vacuum Lamination Press

Vacuum Lamination Press details
It is a CE certified electric vacuum lamination heat press designed for wafer bonding or film converting up to 100mm x 100mm. It has max. The working temperature is 500°C and the maximum pressure is 20 metric tons.

Principle

Vacuum Lamination Press is a type of hydraulic press that is used to bond two or more layers of material together. The press uses a vacuum to remove air from between the layers, which creates a strong bond. The press also uses heat to soften the materials, which makes them easier to bond together.

Vacuum Lamination Presses are used in a variety of industries, including the automotive, aerospace, and electronics industries. They are used to bond a variety of materials, including metals, plastics, and composites.

Advantages

  • Vacuum glove box provides a vacuum and clean environment for oxygen-sensitive processing products.
  • Integrated features of hydraulic press, electric heating, and vacuum glove box.
  • Precise temperature and pressure controls ensure optimal bonding results.
  • Electric heating plates prevent high temperatures from affecting the hydraulic press structure.
  • Suitable for a wide range of applications, including wafer bonding, thin-film transformations, and LCP lamination.
  • Ideal for heat-sensitive materials as the vacuum membrane system forms the heated laminate without glossing or texture washout.
  • Capable of forming and bonding laminates into deep recesses without popping or bubbling.
  • Versatile machine that combines multiple functionalities for efficient and effective lamination processes.
Dimensions Over-all: 775mm(L) x 550mm(W) x 1325mm(H) 
Structure  
  • Two 135 x 135 mm flat heating platens made of  high temperature resistant Cr steel with max.
  • working temperature of 500ºC
  • 1000W Heating element is inserted into the center of the heating plates for fast heating
  • Max. Load on 135x135mm Heated Platen: 10 Metric Tons at 500°C  ( 55 kg/cm2 );20 Metric Tons at RT   ( 110 kg/cm2 )
  • Two precision temperature controllers which control two heating plates separately 
  • with 30 programmable segements 
  • Water cooling jackets are built on the both top & bottom of the heating plates for assisting cooling
Hydraulic Pump
  • Modified electric hydraulic press is connected to vacuum chamber.
  • Movable distance between two heating plates: 15 mm.
  • Automatic max. pressure controlled via a digital pressure gauge.
  • Pressure accuracy: +/-0.01 Mpa ( 0.1 kg/cm²)
  • Two flat heating plates are installed with water cooling plates for Max. 500ºC working temperature.
  • Water cooling  (>15L/min) is required to cool the heating plates when the operating temperature is over 200 ºC. 
Temperature control and Pressure Display
  • Two precision temperature controllers with 30 programmable segments control the heating plates .
  • separately with +/1°C accuracy. 
  • The temperature controllers have PID auto tune function, over-temperature protection and thermal couple broken protection.
  • Max. Temperature: 500°C with inert gas or vacuum with accuracy +/-1°C
  • Max. Heating rate:  2.5°C/min
  • Software and PC interface is built in the controller , which can be connected to a PC for computer controlling via a RS232 connector.
  • Digital pressure meter ( controller ) is built outside the vacuum chamber.
  • You can set pressure at the desired value which can stop the electric hydraulic press automatically.   
Vacuum Charmber
  • Electric hydraulic press and heating plates are placed inside then vacuum chamber.
  • Vacuum chamber is made of SS304 with the size: 525Lx480Wx450H (mm).
  • Vacuum chamber Capacity : about 75 Liters. 
  • 300mm dia. vacuum sealed  hinged type door with 150mm Dia. quartz glass window is installed for easy sample loading and observation.
  • Silicone O-ring can be used for all vacuum sealings .
  • One precision digital vacuum guage ( 10E-4 torr ) is installed on the vacuum chamber .

Technical parameters

Model KT-VLP100 KT-VLP300 KT-VLP400
Heating plate size 100x100mm 300x300mm 400x400mm
Plates travel distance 30mm 40mm 40mm
Working pressure 30T during heating/40Tin the cold state
Pressure gauge Digital pressure gauge
Heating temperature <500℃
Temperature control Touch screen with PID thermal controller
Vacuum chamber 304 Stainless steel
Vacuum pump Rotary vane vacuum pump
Vacuum pressure -0.1Mpa
Power supply AC110-220V, 50/60HZ

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a vacuum furnace used for?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What is the process of a vacuum furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What gas is used in a vacuum furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What is the heating element used in a vacuum furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.
View more faqs for this product

4.9

out of

5

I've been using the Vacuum Lamination Press for a few months now, and it has been an excellent investment. It's easy to use and has helped me create some beautiful pieces of art.

Vera Ashton

4.7

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research.

Viktor Johansson

4.8

out of

5

I'm very impressed with the Vacuum Lamination Press. It's a versatile machine that can be used for a variety of applications. I've used it to create laminates for my research, and I've also used it to repair some damaged furniture.

Amina Ba

4.6

out of

5

The Vacuum Lamination Press is a great machine. It's easy to use and produces high-quality laminates. I've been using it for a few months now, and I've been very happy with the results.

Jack Oliver

4.9

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research. I would highly recommend it to anyone looking for a vacuum lamination press.

Sophia Patel

4.7

out of

5

I'm very impressed with the Vacuum Lamination Press. It's a versatile machine that can be used for a variety of applications. I've used it to create laminates for my research, and I've also used it to repair some damaged furniture. I would highly recommend it to anyone looking for a vacuum lamination press.

David Chen

4.8

out of

5

The Vacuum Lamination Press is a great machine. It's easy to use and produces high-quality laminates. I've been using it for a few months now, and I've been very happy with the results. I would highly recommend it to anyone looking for a vacuum lamination press.

Maria Garcia

4.6

out of

5

I'm a laboratory manager, and I've been using the Vacuum Lamination Press for over a year now. It's a great machine that has helped me produce high-quality laminates for my research. I would highly recommend it to anyone looking for a vacuum lamination press.

Sebastian Meyer

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