Vacuum Furnace
Vacuum Heat Treat and Molybdenum Wire Sintering Furnace for Vacuum Sintering
Item Number : KT-VMW
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Introduction
A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials. The equipment consists of furnace cover (door), bottom (head), furnace body and electric control system.It is mainly used for sintering, annealing and welding of some special high temperature materials.
Detals & Part
Applications
- Hard alloy sintering: Vacuum sintering of hard alloys, such as tungsten carbide, titanium carbide, and tantalum carbide
- Ceramic materials sintering: Sintering of ceramic materials, such as alumina, zirconia, and silicon carbide
- Carbon fiber graphitization: Graphitization of carbon fibers for use in high-performance composites
- Carbon and carbon composites sintering: Sintering of carbon and carbon composites for use in aerospace, automotive, and other industries
- Silicon carbide products sintering: Sintering of silicon carbide products for use in high-temperature applications
- Photoelectric coating materials sintering: Sintering of photoelectric coating materials for use in solar cells and other optoelectronic devices
- Refractory metals sintering: Sintering of refractory metals, such as tungsten, molybdenum, and tantalum, for use in high-temperature applications
- Alloy materials sintering: Sintering of alloy materials, such as nickel-based alloys, cobalt-based alloys, and titanium alloys, for use in aerospace, medical, and other industries
- Vacuum units sintering: Sintering of vacuum units for use in electronics, aerospace, and other industries
- Electrical components sintering: Sintering of electrical components, such as contacts, terminals, and connectors, for use in electronics, automotive, and other industries
- Heating room materials sintering: Sintering of heating room materials, such as molybdenum foils, for use in high-temperature applications
- Dehydroxylation treatment of quartz materials: Dehydroxylation of quartz materials for use in electronics, optics, and other industries
Features
- High-temperature capabilities: These furnaces can reach temperatures of up to 1700°C, making them ideal for sintering metal materials, quartz materials, and other high-temperature applications.
- Vacuum environment: The vacuum environment prevents oxidation and contamination of the materials being processed, resulting in high-quality products.
- Uniform heating: The molybdenum wire heating element provides uniform heating throughout the furnace chamber, ensuring consistent results.
- Energy efficiency: The use of molybdenum wire as the heating element makes these furnaces energy-efficient, reducing operating costs.
- Long service life: Molybdenum wire heating elements have a long service life, minimizing maintenance and replacement costs.
- Versatility: Vacuum molybdenum wire sintering furnaces can be used for a wide range of applications, including sintering, brazing, degassing, and annealing.
Principle
Vacuum molybdenum wire sintering furnace adopts a vertical or bedroom structure, suitable for withdrawal, brazing, sintering, and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials. The furnace body is made of stainless steel or carbon steel, and the heating element is molybdenum wire. Under the protection of H2 gas, it can perform high-temperature sintering of tungsten and molybdenum products. The equipment consists of a furnace cover (door), bottom (head), furnace body, and electric control system. It is mainly used for sintering, annealing, and welding of special high-temperature materials.
Advantages
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Vacuum environment reduces contamination: Vacuum sintering eliminates the presence of harmful substances like water, oxygen, nitrogen, and other impurities that can contaminate materials. This prevents adverse reactions such as decarburization, carburization, reduction, oxidation, and nitriding.
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High vacuum pressure: The vacuum pressure can reach 1.3*10^-1 Pascal, which corresponds to 99.99987% argon purity. This ultra-high vacuum environment ensures minimal contamination and optimal sintering conditions.
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Suitable for various materials: Vacuum molybdenum wire sintering furnaces can be used for a wide range of metal materials, including molybdenum, tungsten, and quartz. This versatility makes them ideal for various applications in industries such as electronics, aerospace, and metallurgy.
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Precise temperature control: The furnace's advanced temperature control system allows for precise adjustment and maintenance of sintering temperatures, ensuring consistent and high-quality results.
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Efficient and energy-saving: The vacuum environment and molybdenum wire heating elements contribute to efficient energy utilization, reducing operating costs and environmental impact.
Technical specification
| Temperature | 1600℃ |
| Working area size | Ф60×80 mm, Ф160×160 mm, Ф200×200 mm, Ф300×400 mm, Ф400×500 mm, etc. |
| Cold ultimate vacuum degree: | 10-3 or 10-4Pa |
| Pressure rise rate | ≤3Pa/h |
| Power supply | Three-phase 380 V 50 Hz |
| Furnace temperature uniformity | ±5 ℃ (under vacuum) |
| Loading and unloading methods | Upper or side or bottom |
| Automatic charging and discharging gas protection | Argon, nitrogen, hydrogen. |
| Control method | LCD touch screen and PLC as the core |
FAQ
What Is A Vacuum Furnace Used For?
What Is A Vacuum Induction Furnace And How Does It Work?
What Is The Process Of A Vacuum Furnace?
What Is The Purpose Of A Vacuum Hot Press Furnace?
What Are The Main Applications Of Vacuum Induction Furnaces?
What Gas Is Used In A Vacuum Furnace?
What Are The Advantages Of A Vacuum Hot Press Furnace?
What Are The Advantages Of Using A Vacuum Induction Furnace?
What Is The Heating Element Used In A Vacuum Furnace?
How Does A Vacuum Hot Press Furnace Work?
What Types Of Materials Can Be Processed In A Vacuum Induction Furnace?
What Are The Common Applications Of Vacuum Hot Press Furnaces?
How Does The Vacuum Environment In A Vacuum Induction Furnace Improve Material Properties?
What Factors Should Be Considered When Selecting A Vacuum Hot Press Furnace?
4.7
out of
5
The vacuum molybdenum wire sintering furnace arrived speedily and in perfect condition. I'm very impressed with its quality and durability.
4.8
out of
5
The furnace is a fantastic investment for our lab. It delivers exceptional results, ensuring the integrity of our samples.
4.9
out of
5
I highly recommend this furnace. Its advanced technology and precise temperature control have significantly enhanced our research capabilities.
4.6
out of
5
The equipment's energy efficiency and long service life have reduced our operating costs while maintaining exceptional performance.
4.7
out of
5
The vacuum environment is impeccable, minimizing contamination and producing high-quality sintered materials.
4.8
out of
5
The versatility of this furnace is remarkable. It seamlessly handles various materials, broadening our research scope.
4.9
out of
5
The precise temperature control and uniform heating ensure consistent and reliable sintering results, making our research more accurate.
4.6
out of
5
The technical specifications are impressive, providing the necessary parameters for our demanding applications.
4.7
out of
5
The customer service is exceptional, promptly addressing any inquiries and providing valuable support throughout our experience.
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