Atmosphere Furnace
Mesh belt controlled atmosphere furnace
Item Number : KT-MB
Price varies based on specs and customizations
- Working temperature
- RT-1000℃
- Mesh belt width
- 200-650 mm
- Effective height
- 50-80 mm
- Hot zone quantity
- 7-12
- Overall length
- 7200-13380 mm
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Introduction
Mesh Belt Controlled Atmosphere Furnace is a continuous production furnace that can operate in both open air and controlled atmosphere environments. It is primarily used in the high-temperature sintering process of electronic components such as thick film circuits, resistors, capacitors, and inductors. The furnace features a selected ceramic fiber heater for rapid response and uniform temperature, a lightweight ceramic fiber insulation for low energy consumption, a mesh belt drive system for stable transmission, and multi independent temperature hot zone control for flexible adjustment. It also offers optional mesh belt ultrasonic cleaning system and center computer control unit. The furnace can be customized to meet specific process requirements, including atmosphere, temperature, and throughput.
Applications
Mesh belt controlled atmosphere furnaces are widely used in various industries for high-temperature sintering processes. Some of the main application areas are:
- Sintering of thick film circuits
- Sintering of thick film resistors
- Sintering of capacitors
- Sintering of inductors
- Sintering of other electronic components
- Packaging of glass insulators
Principle
The mesh belt controlled atmosphere furnace adopts a mesh belt as the conveying mechanism, and the workpiece is placed on the mesh belt and heated in a controlled atmosphere environment. The controlled atmosphere is generally composed of inert gases such as nitrogen, argon, and hydrogen, which can prevent the workpiece from oxidizing and carburizing during the heating process. The temperature of the furnace is controlled by a temperature controller, and the heating rate can be adjusted according to the process requirements. The mesh belt controlled atmosphere furnace has the advantages of uniform heating, good temperature control, and high production efficiency, and is widely used in the heat treatment of metals, ceramics, and other materials.
Detail & Parts
AdvantagSelected ceramic fiber heater (FEC) offers rapid response, uniform and stable temperature.
- Lightweight ceramic fiber insulation ensures low energy consumption and fast temperature rise.
- Variable speed regulator on the mesh belt drive system provides stable and reliable transmission.
- Multiple independent temperature hot zone control enables flexible and convenient adjustment.
- Multi gases supply and control system can be tailored to specific process requirements.
- Optional mesh belt ultrasonic cleaning system and center computer control unit enhance productivity and efficiency.
Technical specifications
| Model | KT-MB20 | KT-MB30 | KT-MB35 | KT-MB60 | KT-MB65 |
| Working temperature | RT-1000℃ | ||||
| Control accuracy | ±1℃ | ||||
| Heating element | FEC heater | ||||
| Mesh belt width | 200mm | 300mm | 350mm | 600mm | 650mm |
| Effective height | 50mm | 60mm | 80mm | 80mm | 80mm |
| Hot zone quantity | 7 | 7 | 8 | 9 | 12 |
| Overall length | 7200mm | 7200mm | 7200mm | 7650mm | 13380mm |
| Customer design sizes and requirement is accepted | |||||
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is a atmospheric furnace?
What is the use of atmosphere furnace?
How does an atmosphere furnace work?
What are the advantages of using atmosphere furnaces?
What factors should be considered when selecting an atmosphere furnace?
4.8
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5
KINTEK's mesh belt furnace has streamlined our sintering process, resulting in consistent high-quality products.
4.7
out of
5
The AI-based temperature control system ensures precise temperature maintenance, leading to increased efficiency and energy savings.
4.9
out of
5
The thyristor-based controllers have significantly extended the lifespan of our heating elements, reducing maintenance costs and downtime.
4.6
out of
5
The mesh belt drive system operates smoothly and reliably, ensuring consistent product flow and quality.
4.8
out of
5
The multi-independent temperature hot zone control provides excellent flexibility and convenience in adjusting process parameters.
4.7
out of
5
The optional mesh belt ultrasonic cleaning system maintains belt cleanliness, contributing to product quality and reducing maintenance.
4.9
out of
5
KINTEK's customer support is outstanding. They promptly addressed our queries and provided valuable technical guidance.
4.6
out of
5
The mesh belt furnace's compact design and customizable sizes make it an ideal fit for our limited lab space.
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