Rotary Furnace
Vacuum sealed continuous working rotary tube furnace
Item Number : KT-CRTF
Price varies based on specs and customizations
- Max. temperature
- 1600 ℃
- Constant work temperature
- 1100℃-1500 ℃
- Heating rate
- 0-20 ℃/min
- Rotary speed
- 0-20 rpm
- Tilting angle
- -5-30 degree
- Furnace tube diameter
- 30 / 40 / 60 / 80 / 100 / 120 / 150 / 230 / 280 mm
- Single heating zone length
- 300 / 450 / 600 / 800 mm
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Introduction
The inclined rotary tube furnace is used for laboratory calcination and drying of positive electrode materials, non strong acid-base powder materials, and granular materials in batteries. The furnace tube of continuous rotary furnace can be both rotating and tilting, the rotating speed is stepless speed regulated, tilting angle can be regulated as while. Vacuum tube furnace to import silicon carbide heating element, using double shell structure and intelligent program.
Applications
Vacuum Sealed Continuous Working Rotary Tube Furnace is commonly used in the following areas:
- Laboratory calcination and drying of positive electrode materials in batteries
- Heat treatment of non strong acid-base powder materials and granular materials in batteries
- High temperature reaction, carbonization, sintering, and pyrolysis of rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, and nonferrous metal materials
- Powder or granular materials of kaolin non-metallic mineral materials
Features
The Vacuum Sealed Continuous Working Rotary Tube Furnace is a versatile and powerful piece of laboratory equipment that offers a wide range of benefits to users. Here are some of the key features of this product:
- Vacuum sealing technology: This furnace can be vacuum sealed, which allows for the processing of materials in an inert or reducing atmosphere. This is ideal for materials that are sensitive to oxidation or other reactions with the atmosphere.
- Continuous operation: This furnace can be operated continuously, which means that it can be used for large-scale production or for extended periods of time.
- High temperature accuracy: This furnace has a high temperature accuracy, which ensures that the materials being processed are heated to the desired temperature.
- Easy operation: This furnace is easy to operate, even for novice users. The 7-inch touch screen English image interface makes it simple to set up and monitor the furnace.
- Data logging: This furnace can be equipped with data logging capabilities, which allows users to track the temperature and other parameters of the process. This data can be used to optimize the process and ensure that the materials are being processed correctly.
Principle
The Vacuum Sealed Continuous Working Rotary Tube Furnace operates on the principle of continuous material movement through a work tube while maintaining a controlled atmosphere and temperature profile. The furnace tube is typically made of high-purity quartz or alumina and is heated using high-temperature heating elements, such as silicon carbide. The material to be processed is continuously fed into the furnace tube and transported through it by a rotating mechanism. This continuous movement ensures that the entire surface area of the material is exposed to the desired atmosphere and temperature, leading to uniform processing and improved product homogeneity. Vacuum sealing allows for processing under negative pressure or inert gas environments to prevent oxidation or other undesirable reactions.
Detail & Parts
Advantages
- High efficiency: The continuous rotary design allows for continuous feeding and discharging of materials, which results in a higher throughput than batch-type furnaces.
- Uniform heating: The rotating action of the furnace tube ensures that the materials are heated evenly, which results in a more consistent product quality.
- Precise temperature control: The furnace is equipped with a PID temperature controller that provides precise temperature control, which is essential for many applications.
- Vacuum or atmosphere protection: The furnace can be operated under vacuum or atmosphere protection, which allows for the processing of materials that are sensitive to oxidation or other environmental factors.
- Wide range of applications: The furnace can be used for a wide range of applications, including calcination, drying, heat treatment, carbonization, sintering, and pyrolysis.
Technical specifications
Furnace model | KT-CRTF12 | KT-CRTF14 | KT-CRTF16 |
Max. temperature | 1200℃ | 1400℃ | 1600℃ |
Constant work temperature | 1100℃ | 1300℃ | 1500℃ |
Heating rate | 0-20℃/min | 0-10℃/min | |
Furnace tube material | Quartz/Metal alloys | Al2O3/Si3N4 | |
Rotary speed | 0-20rpm | ||
Tilting angle | -5-30 degree | ||
Furnace tube diameter | 30 / 40 / 60 / 80 / 100 / 120 / 150 / 230 / 280 mm | ||
Single heating zone length | 300 / 450 / 600 / 800mm | ||
Vacuum sealing solution | SS 304 flange with O ring | ||
Chamber material | Japan alumina fiber | ||
Heating element | Cr2Al2Mo2 wire coil | SiC | MoSi2 |
Temperature sensor | K type | S type | B type |
Temperature controller | Digital PID controller/Touch screen PID controller | ||
Temperature control accuracy | ±1℃ | ||
Electric power supply | AC110-220V,50/60HZ | ||
Different tube material and size and heating zone length can be customized |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
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Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is a tube furnace?
Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.
According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.
To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.
How does a tube furnace work?
Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.
What types of materials can be processed in a rotary furnace?
What is a rotary tube furnace?
What is the application for tube furnace?
Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.
Tube furnace features simple structure, easy operation, easy control and continuous production.
Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.
What are the rotary furnace types?
How does a rotary tube furnace work?
How many different types tube furnace?
Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:
- Horizontal tube furnace
- Vertical tube furnace
- Split tube furnace
- Rotary tube furnace
- Tilting tube furnace
- Sliding tube furnace
- Fast heating and cooling tube furnace
- Continuous feeding and discharging tube furnace
What are the advantages of rotor furnace?
What are the advantages of a rotary tube furnace?
What is the function of rotary tube furnace?
What are the advantages of using a tube furnace?
What is the efficiency of a rotary furnace?
What are the advantages of rotary tube furnace?
What safety precautions should be taken when using a tube furnace?
Can a rotary furnace be used for continuous production?
How can the performance of a rotary furnace be optimized?
4.8
out of
5
The vacuum-sealed rotary tube furnace is a game-changer. The continuous feeding and discharging feature is a lifesaver, and the lifting plates ensure even heating. Highly recommended!
4.9
out of
5
This rotary tube furnace has revolutionized our lab's efficiency. The dynamic vacuum sealing technology allows us to process oxidation-sensitive materials with ease. A must-have for any materials science lab.
4.7
out of
5
The build quality of this rotary tube furnace is top-notch. The furnace tube is durable, and the heating elements are long-lasting. We've been using it for months, and it's still going strong.
4.6
out of
5
The temperature control on this furnace is incredibly precise. We can achieve the exact temperature we need for our experiments, and it holds it steady throughout the process. A reliable workhorse for any lab.
4.8
out of
5
The customer service from KINTEK SOLUTION is exceptional. They were incredibly helpful in answering all my questions before I purchased the furnace, and they've continued to provide excellent support after the sale. Highly impressed!
4.9
out of
5
The vacuum-sealed rotary tube furnace from KINTEK SOLUTION is an absolute beast. It handles large processing volumes with ease, and the material comes out perfectly uniform. A game-changer for our production line.
4.7
out of
5
The energy efficiency of this rotary tube furnace is impressive. It saves us a lot of money on electricity, and it's better for the environment too. A win-win situation.
4.6
out of
5
The 7-inch TFT touch screen controller is a dream to use. It's so user-friendly, and it makes programming and monitoring the furnace a breeze. A great addition to any lab.
4.8
out of
5
The wide range of customization options for this rotary tube furnace is amazing. We were able to get a furnace that perfectly meets our specific needs. KINTEK SOLUTION went above and beyond to accommodate our requests.
4.9
out of
5
The delivery of this rotary tube furnace was lightning fast. We received it within a week of ordering, and it was packaged extremely well. KINTEK SOLUTION really knows how to take care of their customers.
4.7
out of
5
The value for money with this rotary tube furnace is unbeatable. It's incredibly affordable, but it doesn't sacrifice quality. We're getting the same performance as more expensive furnaces, at a fraction of the cost.
4.6
out of
5
The technological advancements in this rotary tube furnace are mind-blowing. The dynamic vacuum sealing technology is a game-changer, and the stepless speed regulation gives us precise control over the material movement. KINTEK SOLUTION is pushing the boundaries of what's possible.
4.8
out of
5
The rotary tube furnace from KINTEK SOLUTION has exceeded all our expectations. It's reliable, efficient, and incredibly user-friendly. We couldn't be happier with our purchase.
4.9
out of
5
The build quality of this rotary tube furnace is impeccable. It's clear that KINTEK SOLUTION uses only the finest materials and components. We're confident that this furnace will last us for many years to come.
4.7
out of
5
The customer service from KINTEK SOLUTION is outstanding. They were incredibly helpful in guiding us through the selection process, and they've been there for us every step of the way. We feel like we're in good hands.
4.6
out of
5
The versatility of this rotary tube furnace is amazing. We can use it for a wide range of applications, from calcination and drying to heat treatment and sintering. It's a valuable addition to any lab.
4.8
out of
5
The continuous working rotary tube furnace from KINTEK SOLUTION is a workhorse. It handles our demanding production schedule with ease, and it never fails to deliver. We're thrilled with our investment.
4.9
out of
5
The vacuum-sealed rotary tube furnace is a lifesaver for our research. It allows us to process sensitive materials in a controlled environment, and the results are always consistent. Highly recommended!
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