Rotary Furnace

Vacuum Sealed Continuous Working Rotary Tube Furnace Rotating Tube Furnace

Name: Vacuum Sealed Continuous Working Rotary Tube Furnace Rotating Tube Furnace
Brand: Kintek Solution
SKU: KT-CRTF
Rating: 4.76 (18 reviews)

Item Number : KT-CRTF

Price varies based on specs and customizations

Max. temperature: 1600 ℃
Constant work temperature: 1100℃-1500 ℃
Heating rate: 0-20 ℃/min
Rotary speed: 0-20 rpm
Tilting angle: -5-30 degree
Furnace tube diameter: 30 / 40 / 60 / 80 / 100 / 120 / 150 / 230 / 280 mm
Single heating zone length: 300 / 450 / 600 / 800 mm

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Introduction

The inclined rotary tube furnace is used for laboratory calcination and drying of positive electrode materials, non strong acid-base powder materials, and granular materials in batteries. The furnace tube of continuous rotary furnace can be both rotating and tilting, the rotating speed is stepless speed regulated, tilting angle can be regulated as while. Vacuum tube furnace to import silicon carbide heating element, using double shell structure and intelligent program.

Detail & Parts

Sealed pilot rotary tube furnace for Catalyst calcination

Vacuum batch continuous feeding graphite precarbonization rotary furnace

Detail of the front of a vacuum-sealed continuously operating rotary tube furnace Detail of the left side of the vacuum sealed continuous working rotary tube furnace Detail of the right side of the vacuum sealed continuous working rotary tube furnace

Detail of the operating table of the vacuum sealed continuous working rotary tube furnace 1

Applications

Vacuum Sealed Continuous Working Rotary Tube Furnace is commonly used in the following areas:

Laboratory calcination and drying of positive electrode materials in batteries
Heat treatment of non strong acid-base powder materials and granular materials in batteries
High temperature reaction, carbonization, sintering, and pyrolysis of rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, and nonferrous metal materials
Powder or granular materials of kaolin non-metallic mineral materials

Features

The Vacuum Sealed Continuous Working Rotary Tube Furnace is a versatile and powerful piece of laboratory equipment that offers a wide range of benefits to users. Here are some of the key features of this product:

Vacuum sealing technology: This furnace can be vacuum sealed, which allows for the processing of materials in an inert or reducing atmosphere. This is ideal for materials that are sensitive to oxidation or other reactions with the atmosphere.
Continuous operation: This furnace can be operated continuously, which means that it can be used for large-scale production or for extended periods of time.
High temperature accuracy: This furnace has a high temperature accuracy, which ensures that the materials being processed are heated to the desired temperature.
Easy operation: This furnace is easy to operate, even for novice users. The 7-inch touch screen English image interface makes it simple to set up and monitor the furnace.
Data logging: This furnace can be equipped with data logging capabilities, which allows users to track the temperature and other parameters of the process. This data can be used to optimize the process and ensure that the materials are being processed correctly.

Principle

The Vacuum Sealed Continuous Working Rotary Tube Furnace operates on the principle of continuous material movement through a work tube while maintaining a controlled atmosphere and temperature profile. The furnace tube is typically made of high-purity quartz or alumina and is heated using high-temperature heating elements, such as silicon carbide. The material to be processed is continuously fed into the furnace tube and transported through it by a rotating mechanism. This continuous movement ensures that the entire surface area of the material is exposed to the desired atmosphere and temperature, leading to uniform processing and improved product homogeneity. Vacuum sealing allows for processing under negative pressure or inert gas environments to prevent oxidation or other undesirable reactions.

Advantages

High efficiency: The continuous rotary design allows for continuous feeding and discharging of materials, which results in a higher throughput than batch-type furnaces.
Uniform heating: The rotating action of the furnace tube ensures that the materials are heated evenly, which results in a more consistent product quality.
Precise temperature control: The furnace is equipped with a PID temperature controller that provides precise temperature control, which is essential for many applications.
Vacuum or atmosphere protection: The furnace can be operated under vacuum or atmosphere protection, which allows for the processing of materials that are sensitive to oxidation or other environmental factors.
Wide range of applications: The furnace can be used for a wide range of applications, including calcination, drying, heat treatment, carbonization, sintering, and pyrolysis.

Technical specifications

Furnace model	KT-CRTF12	KT-CRTF14	KT-CRTF16
Max. temperature	1200℃	1400℃	1600℃
Constant work temperature	1100℃	1300℃	1500℃
Heating rate	0-20℃/min	0-10℃/min
Furnace tube material	Quartz/Metal alloys	Al2O3/Si3N4
Rotary speed	0-20rpm
Tilting angle	-5-30 degree
Furnace tube diameter	30 / 40 / 60 / 80 / 100 / 120 / 150 / 230 / 280 mm
Single heating zone length	300 / 450 / 600 / 800mm
Vacuum sealing solution	SS 304 flange with O ring
Chamber material	Japan alumina fiber
Heating element	Cr2Al2Mo2 wire coil	SiC	MoSi2
Temperature sensor	K type	S type	B type
Temperature controller	Digital PID controller/Touch screen PID controller
Temperature control accuracy	±1℃
Electric power supply	AC110-220V,50/60HZ
Different tube material and size and heating zone length can be customized

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Tube Furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

How Does A Tube Furnace Work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

What Is A Rotary Tube Furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

What Types Of Materials Can Be Processed In A Rotary Furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What Is The Application For Tube Furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

How Does A Rotary Tube Furnace Work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

What Are The Rotary Furnace Types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

How Many Different Types Tube Furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

Horizontal tube furnace
Vertical tube furnace
Split tube furnace
Rotary tube furnace
Tilting tube furnace
Sliding tube furnace
Fast heating and cooling tube furnace
Continuous feeding and discharging tube furnace

What Are The Advantages Of A Rotary Tube Furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What Is The Function Of Rotary Tube Furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

What Are The Advantages Of Rotor Furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What Are The Advantages Of Using A Tube Furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

What Are The Advantages Of Rotary Tube Furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

What Is The Efficiency Of A Rotary Furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What Safety Precautions Should Be Taken When Using A Tube Furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.

Can A Rotary Furnace Be Used For Continuous Production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

How Can The Performance Of A Rotary Furnace Be Optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

View more faqs for this product

4.8

out of

5

The vacuum-sealed rotary tube furnace is a game-changer. The continuous feeding and discharging feature is a lifesaver, and the lifting plates ensure even heating. Highly recommended!

Jordi Colomer

4.9

out of

5

This rotary tube furnace has revolutionized our lab's efficiency. The dynamic vacuum sealing technology allows us to process oxidation-sensitive materials with ease. A must-have for any materials science lab.

Annika Svensson

4.7

out of

5

The build quality of this rotary tube furnace is top-notch. The furnace tube is durable, and the heating elements are long-lasting. We've been using it for months, and it's still going strong.

Mohammad Rezaei

4.6

out of

5

The temperature control on this furnace is incredibly precise. We can achieve the exact temperature we need for our experiments, and it holds it steady throughout the process. A reliable workhorse for any lab.

Isabella Rossi

4.8

out of

5

The customer service from KINTEK SOLUTION is exceptional. They were incredibly helpful in answering all my questions before I purchased the furnace, and they've continued to provide excellent support after the sale. Highly impressed!

Oliver Schmidt

4.9

out of

5

The vacuum-sealed rotary tube furnace from KINTEK SOLUTION is an absolute beast. It handles large processing volumes with ease, and the material comes out perfectly uniform. A game-changer for our production line.

Ayesha Khan

4.7

out of

5

The energy efficiency of this rotary tube furnace is impressive. It saves us a lot of money on electricity, and it's better for the environment too. A win-win situation.

Lucas Martinez

4.6

out of

5

The 7-inch TFT touch screen controller is a dream to use. It's so user-friendly, and it makes programming and monitoring the furnace a breeze. A great addition to any lab.

Sophia Patel

4.8

out of

5

The wide range of customization options for this rotary tube furnace is amazing. We were able to get a furnace that perfectly meets our specific needs. KINTEK SOLUTION went above and beyond to accommodate our requests.

Jackson Kim

4.9

out of

5

The delivery of this rotary tube furnace was lightning fast. We received it within a week of ordering, and it was packaged extremely well. KINTEK SOLUTION really knows how to take care of their customers.

Grace Anderson

4.7

out of

5

The value for money with this rotary tube furnace is unbeatable. It's incredibly affordable, but it doesn't sacrifice quality. We're getting the same performance as more expensive furnaces, at a fraction of the cost.

Liam Brown

4.6

out of

5

The technological advancements in this rotary tube furnace are mind-blowing. The dynamic vacuum sealing technology is a game-changer, and the stepless speed regulation gives us precise control over the material movement. KINTEK SOLUTION is pushing the boundaries of what's possible.

Isabella Garcia

4.8

out of

5

The rotary tube furnace from KINTEK SOLUTION has exceeded all our expectations. It's reliable, efficient, and incredibly user-friendly. We couldn't be happier with our purchase.

Oliver White

4.9

out of

5

The build quality of this rotary tube furnace is impeccable. It's clear that KINTEK SOLUTION uses only the finest materials and components. We're confident that this furnace will last us for many years to come.

Ayesha Johnson

4.7

out of

5

The customer service from KINTEK SOLUTION is outstanding. They were incredibly helpful in guiding us through the selection process, and they've been there for us every step of the way. We feel like we're in good hands.

Lucas Smith

4.6

out of

5

The versatility of this rotary tube furnace is amazing. We can use it for a wide range of applications, from calcination and drying to heat treatment and sintering. It's a valuable addition to any lab.

Sophia Williams

4.8

out of

5

The continuous working rotary tube furnace from KINTEK SOLUTION is a workhorse. It handles our demanding production schedule with ease, and it never fails to deliver. We're thrilled with our investment.

Jackson Miller

4.9

out of

5

The vacuum-sealed rotary tube furnace is a lifesaver for our research. It allows us to process sensitive materials in a controlled environment, and the results are always consistent. Highly recommended!

Grace Green

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Introduction

Detail & Parts

Applications

Features

Principle

Advantages

Technical specifications

Warnings

Designed for You

FAQ

What Is A Tube Furnace?

What Is A Vacuum Furnace Used For?

How Does A Tube Furnace Work?

What Is A Rotary Tube Furnace?

What Types Of Materials Can Be Processed In A Rotary Furnace?

What Is The Process Of A Vacuum Furnace?

What Is The Application For Tube Furnace?

How Does A Rotary Tube Furnace Work?

What Are The Rotary Furnace Types?

What Gas Is Used In A Vacuum Furnace?

How Many Different Types Tube Furnace?

What Are The Advantages Of A Rotary Tube Furnace?

What Is The Function Of Rotary Tube Furnace?

What Are The Advantages Of Rotor Furnace?

What Is The Heating Element Used In A Vacuum Furnace?

What Are The Advantages Of Using A Tube Furnace?

What Are The Advantages Of Rotary Tube Furnace?

What Is The Efficiency Of A Rotary Furnace?

What Safety Precautions Should Be Taken When Using A Tube Furnace?

Can A Rotary Furnace Be Used For Continuous Production?

How Can The Performance Of A Rotary Furnace Be Optimized?

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