CVD & PECVD Furnace
Inclined Rotary Plasma Enhanced Chemical Vapor Deposition PECVD Equipment Tube Furnace Machine
Item Number : KT-PE16
Price varies based on specs and customizations
- Max. temperature
- 1600 ℃
- Constant work temperature
- 1550 ℃
- Furnace tube diameter
- 60 mm
- Heating zone length
- 2x300 mm
- Heating rate
- 0-10 ℃/min
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Why Choose Us
Easy ordering process, quality products, and dedicated support for your business success.
Introduction
The Inclined Rotary Plasma Enhanced Chemical Deposition (PECVD) Tube Furnace Machine is a plasma-enhanced rotary chemical vapor deposition system that uses a rotating furnace tube and plasma generator to induce chemical reactions in a gaseous discharge. This process produces a wide variety of chemical species that can be used to form solid deposits on materials. The machine is equipped with a three-way mass flow meter and a gas mixing device, which allows for precise control of the gases used in the process. The rotating furnace tube ensures uniform heating and mixing of materials, while the plasma generator provides the activation energy needed for chemical reactions. The machine is also equipped with a high-performance mechanical pump that can quickly evacuate the furnace tube to vacuum.





Applications
PECVD tube furnace machines are used in a variety of applications, including:
- Semiconductor manufacturing:** PECVD is used to deposit thin films of materials such as silicon nitride, silicon dioxide, and polysilicon on semiconductor wafers.
- Solar cell manufacturing:** PECVD is used to deposit thin films of materials such as cadmium telluride and copper indium gallium selenide on solar cells.
- Flat panel display manufacturing:** PECVD is used to deposit thin films of materials such as indium tin oxide and zinc oxide on flat panel displays.
- Optical coating:** PECVD is used to deposit thin films of materials such as titanium dioxide and silicon nitride on optical components.
- Medical device manufacturing:** PECVD is used to deposit thin films of materials such as hydroxyapatite and titanium nitride on medical devices.
Principle
Inclined Rotary Plasma Enhanced Chemical Deposition (PECVD) Tube Furnace Machine is a plasma-enhanced rotary chemical vapor deposition system. The furnace tube adopts a variable-diameter design with a mixing baffle, allowing for uniform heating and efficient mixing of materials. The plasma generator connected via inductive coupling covers the furnace tube, providing increased activation energy, lowering reaction temperature, and improving efficiency. The equipment utilizes a three-way mass flow meter and gas mixing device for precise gas control. Additionally, a high-performance mechanical pump enables rapid evacuation of the furnace tube, creating a vacuum environment suitable for various CVD processes.
Features
The Inclined Rotary Plasma Enhanced Chemical Deposition (PECVD) Tube Furnace Machine boasts an array of cutting-edge features that empower researchers and engineers to achieve unparalleled results in their materials processing endeavors:
- Precise Temperature Control: PID programmable temperature control ensures exceptional accuracy and stability, enabling precise heating and cooling cycles for optimal material properties.
- Versatile Plasma Source: The RF plasma source with an extensive power range of 5-500W provides flexibility and control over plasma generation, promoting efficient and tailored material deposition.
- Uniform Mixing and Heating: The rotating furnace tube, featuring a variable-diameter design and mixing baffle, ensures thorough mixing of materials and uniform heating, resulting in consistent and high-quality deposition results.
- Automated Sliding System: The furnace chamber's sliding system facilitates rapid heating and cooling, minimizing processing time and enhancing productivity.
- Precise Gas Control: High-precision MFC mass flowmeters and a gas mixing device enable precise control of gas composition and flow rates, optimizing deposition processes for specific materials and applications.
- Robust Construction: The stainless steel vacuum flange with adaptable ports ensures reliable sealing and high vacuum levels, maintaining a pristine deposition environment.
- Intuitive Interface: The CTF Pro controller with a 7-inch TFT touch screen provides user-friendly program setting, data analysis, and remote control capabilities, streamlining operation and data management.
Advantages
- RF plasma automatic matching source, wide 5-500W output power range stable output
- Furnace chamber sliding system for high speed heating and short time cooling, auxiliary fast cooling and automatic sliding movement are available
- PID programmable temperature control, excellent control accuracy and support remote control and centralized control
- High accuracy MFC mass flowmeter control, source gases premixing and stable gas supply speed
- Stainless steel vacuum flange with various adapting port to meet different vacuum pump station setup, good sealing and high vacuum degree
- CTF Pro applies one 7 inches TFT touch screen controller, more friendly program setting and history data analysis
- Low maintenance;Easy to install;Rigid design;Top performance;Longer working life.
Safety Advantage
- Kindle Tech tube furnace owns over current protection and over temperature alarming function, furnace will turn off the power automatically
- Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
- PE Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure
Technical specifications
| Furnace model | PE-1600-60 |
|---|---|
| Max. temperature | 1600℃ |
| Constant work temperature | 1550℃ |
| Furnace tube material | High purity Al2O3 tube |
| Furnace tube diameter | 60mm |
| Heating zone length | 2x300mm |
| Chamber material | Japan alumina fiber |
| Heating element | Molybdenum Disilicide |
| Heating rate | 0-10℃/min |
| Thermal couple | B type |
| Temperature controller | Digital PID controller/Touch screen PID controller |
| Temperature control accuracy | ±1℃ |
| RF Plasma unit | |
| Output Power | 5 -500W adjustable with ± 1% stability |
| RF frequency | 13.56 MHz ±0.005% stability |
| Reflection Power | 350W max. |
| Matching | Automatic |
| Noise | <50 dB |
| Cooling | Air cooling. |
| Gas precise control unit | |
| Flow meter | MFC mass flow meter |
| Gas channels | 4 channels |
| Flow rate | MFC1: 0-5SCCM O2 MFC2: 0-20SCMCH4 MFC3: 0- 100SCCM H2 MFC4: 0-500 SCCM N2 |
| Linearity | ±0.5% F.S. |
| Repeatability | ±0.2% F.S. |
| Pipe line and valve | Stainless steel |
| Maximum Operating Pressure | 0.45MPa |
| Flow meter controller | Digital Knob controller/Touch screen controller |
| Standard vacuum unit(Optional) | |
| Vacuum pump | Rotary vane vacuum pump |
| Pump flow rate | 4L/S |
| Vacuum suction port | KF25 |
| Vacuum gauge | Pirani/Resistance silicon vacuum gauge |
| Rated vacuum pressure | 10Pa |
| High vacuum unit(Optional) | |
| Vacuum pump | Rotary vane pump+Molecular pump |
| Pump flow rate | 4L/S+110L/S |
| Vacuum suction port | KF25 |
| Vacuum gauge | Compound vacuum gauge |
| Rated vacuum pressure | 6x10-5Pa |
| Above specifications and setups can be customized | |
Standard Package
| No. | Description | Quantity |
|---|---|---|
| 1 | Furnace | 1 |
| 2 | Quartz tube | 1 |
| 3 | Vacuum flange | 2 |
| 4 | Tube thermal block | 2 |
| 5 | Tube thermal block hook | 1 |
| 6 | Heat resistant glove | 1 |
| 7 | RF plasma source | 1 |
| 8 | Precise gas control | 1 |
| 9 | Vacuum unit | 1 |
| 10 | Operation manual | 1 |
Optional Setup
- In tube gases detecting and monitoring,like H2, O2 and so on
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Insert gases feeding flow rate control,like mass flowmeter and float flowmeter
- Touch screen temperature controller with versatile operator friendly functions
- High vacuum pump station setups, like vane vacuum pump,molecular pump,diffusion pump
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
Trusted by Industry Leaders
FAQ
What Is Physical Vapor Deposition (PVD)?
What Is PECVD Method?
What Are The Methods Used To Deposit Thin Films?
What Is Mpcvd?
What Is Magnetron Sputtering?
What Is The Basic Principle Of CVD?
What Is PECVD Used For?
What Is Thin Film Deposition Equipment?
What Is Mpcvd Machine?
Why Magnetron Sputtering?
What Are The Different Types Of CVD Method?
What Are The Advantages Of PECVD?
What Is Thin-film Deposition Technology?
What Are The Advantages Of Mpcvd?
What Are The Materials Used In Thin Film Deposition?
Thin film deposition commonly utilizes metals, oxides, and compounds as materials, each with its unique advantages and disadvantages. Metals are preferred for their durability and ease of deposition but are relatively expensive. Oxides are highly durable, can withstand high temperatures, and can be deposited at low temperatures, but can be brittle and challenging to work with. Compounds offer strength and durability, can be deposited at low temperatures and tailored to exhibit specific properties.
The selection of material for a thin film coating is dependent on the application requirements. Metals are ideal for thermal and electrical conduction, while oxides are effective in offering protection. Compounds can be tailored to suit specific needs. Ultimately, the best material for a particular project will depend on the specific needs of the application.
What Are The Advantages Of Using Chemical Vapor Deposition Machines?
What Is The Difference Between ALD And PECVD?
What Are The Advantages Of Using Thin Film Deposition Equipment?
Are CVD Diamonds Real Or Fake?
What Are The Methods To Achieve Optimal Thin Film Deposition?
To achieve thin films with desirable properties, high-quality sputtering targets and evaporation materials are essential. The quality of these materials can be influenced by various factors, such as purity, grain size, and surface condition.
The purity of sputtering targets or evaporation materials plays a crucial role, as impurities can cause defects in the resulting thin film. Grain size also affects the quality of the thin film, with larger grains leading to poor film properties. Additionally, the surface condition is crucial, since rough surfaces can result in defects in the film.
To attain the highest quality sputtering targets and evaporation materials, it is crucial to select materials that possess high purity, small grain size, and smooth surfaces.
Uses Of Thin Film Deposition
Zinc Oxide-Based Thin Films
ZnO thin films find applications in several industries such as thermal, optical, magnetic, and electrical, but their primary use is in coatings and semiconductor devices.
Thin-Film Resistors
Thin-film resistors are crucial for modern technology and are used in radio receivers, circuit boards, computers, radiofrequency devices, monitors, wireless routers, Bluetooth modules, and cell phone receivers.
Magnetic Thin Films
Magnetic thin films are used in electronics, data storage, radio-frequency identification, microwave devices, displays, circuit boards, and optoelectronics as key components.
Optical Thin Films
Optical coatings and optoelectronics are standard applications of optical thin films. Molecular beam epitaxy can produce optoelectronic thin-film devices (semiconductors), where epitaxial films are deposited one atom at a time onto the substrate.
Polymer Thin Films
Polymer thin films are used in memory chips, solar cells, and electronic devices. Chemical deposition techniques (CVD) offer precise control of polymer film coatings, including conformance and coating thickness.
Thin-Film Batteries
Thin-film batteries power electronic devices such as implantable medical devices, and the lithium-ion battery has advanced significantly thanks to the use of thin films.
Thin-Film Coatings
Thin-film coatings enhance the chemical and mechanical characteristics of target materials in various industries and technological fields. Anti-reflective coatings, anti-ultraviolet or anti-infrared coatings, anti-scratch coatings, and lens polarization are some common examples.
Thin-Film Solar Cells
Thin-film solar cells are essential to the solar energy industry, enabling the production of relatively cheap and clean electricity. Photovoltaic systems and thermal energy are the two main applicable technologies.
What Are The Applications Of Chemical Vapor Deposition Machines?
What Is The Difference Between PECVD And Sputtering?
What Factors Should Be Considered When Selecting Thin Film Deposition Equipment?
Factors And Parameters That Influence Deposition Of Thin Films
Deposition Rate:
The rate at which the film is produced, typically measured in thickness divided by time, is crucial for selecting a technology suitable for the application. Moderate deposition rates are sufficient for thin films, while quick deposition rates are necessary for thick films. It is important to strike a balance between speed and precise film thickness control.
Uniformity:
The consistency of the film across the substrate is known as uniformity, which usually refers to film thickness but can also relate to other properties such as the index of refraction. It is important to have a good understanding of the application to avoid under- or over-specifying uniformity.
Fill Capability:
Fill capability or step coverage refers to how well the deposition process covers the substrate's topography. The deposition method used (e.g., CVD, PVD, IBD, or ALD) has a significant impact on step coverage and fill.
Film Characteristics:
The characteristics of the film depend on the application's requirements, which can be categorized as photonic, optical, electronic, mechanical, or chemical. Most films must meet requirements in more than one category.
Process Temperature:
Film characteristics are significantly affected by process temperature, which may be limited by the application.
Damage:
Each deposition technology has the potential to damage the material being deposited upon, with smaller features being more susceptible to process damage. Pollution, UV radiation, and ion bombardment are among the potential sources of damage. It is crucial to understand the limitations of the materials and tools.
What Factors Should Be Considered When Selecting A Chemical Vapor Deposition Machine?
What Safety Considerations Are Associated With Operating Thin Film Deposition Equipment?
Can Chemical Vapor Deposition Machines Be Used For Multi-layered Thin Film Deposition?
Product Datasheet
Inclined Rotary Plasma Enhanced Chemical Vapor Deposition PECVD Equipment Tube Furnace Machine
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Inclined Rotary Plasma Enhanced Chemical Vapor Deposition PECVD Equipment Tube Furnace Machine
Upgrade your coating process with PECVD coating equipment. Ideal for LED, power semiconductors, MEMS and more. Deposits high-quality solid films at low temps.
Chemical Vapor Deposition CVD Equipment System Chamber Slide PECVD Tube Furnace with Liquid Gasifier PECVD Machine
KT-PE12 Slide PECVD System: Wide power range, programmable temp control, fast heating/cooling with sliding system, MFC mass flow control & vacuum pump.
Rotary Tube Furnace Split Multi Heating Zone Rotating Tube Furnace
Multi zone rotary furnace for high-precision temperature control with 2-8 independent heating zones. Ideal for lithium ion battery electrode materials and high-temperature reactions. Can work under vacuum and controlled atmosphere.
Laboratory Vacuum Tilt Rotary Tube Furnace Rotating Tube Furnace
Discover the versatility of Laboratory Rotary Furnace: Ideal for calcination, drying, sintering, and high-temperature reactions. Adjustable rotating and tilting functions for optimal heating. Suitable for vacuum and controlled atmosphere environments. Learn more now!
Vacuum Sealed Continuous Working Rotary Tube Furnace Rotating Tube Furnace
Experience efficient material processing with our vacuum-sealed rotary tube furnace. Perfect for experiments or industrial production, equipped with optional features for controlled feeding and optimized results. Order now.
Multi Heating Zones CVD Tube Furnace Machine Chemical Vapor Deposition Chamber System Equipment
KT-CTF14 Multi Heating Zones CVD Furnace - Precise Temperature Control and Gas Flow for Advanced Applications. Max temp up to 1200℃, 4 channels MFC mass flow meter, and 7" TFT touch screen controller.
Split Chamber CVD Tube Furnace with Vacuum Station Chemical Vapor Deposition System Equipment Machine
Efficient split chamber CVD furnace with vacuum station for intuitive sample checking and quick cooling. Up to 1200℃ max temperature with accurate MFC mass flowmeter control.
Customer Made Versatile CVD Tube Furnace Chemical Vapor Deposition Chamber System Equipment
Get your exclusive CVD furnace with KT-CTF16 Customer Made Versatile Furnace. Customizable sliding, rotating, and tilting functions for precise reactions. Order now!
Electric Rotary Kiln Small Rotary Furnace for Activated Carbon Regeneration
Revitalize your activated carbon with KinTek's Electric Regeneration Furnace. Achieve efficient and cost-effective regeneration with our highly automated rotary kiln and intelligent thermal controller.
Electric Rotary Kiln Small Rotary Furnace Biomass Pyrolysis Plant
Learn about Rotary Biomass Pyrolysis Furnaces & how they decompose organic material at high temps without oxygen. Use for biofuels, waste processing, chemicals & more.
Vertical Laboratory Tube Furnace
Elevate your experiments with our Vertical Tube Furnace. Versatile design allows for operation under various environments and heat treatment applications. Order now for precise results!
Electric Rotary Kiln Continuous Working Small Rotary Furnace Heating Pyrolysis Plant
Efficiently calcine and dry bulk powder and lump fluid materials with an electric heating rotary furnace. Ideal for processing lithium ion battery materials and more.
Multi-zone Laboratory Tube Furnace
Experience precise, efficient thermal testing with our Multi Zone Tube Furnace. Independent heating zones and temperature sensors allow for controlled high-temperature gradient heating fields. Order now for advanced thermal analysis!
Electric Rotary Kiln Pyrolysis Furnace Plant Machine Calciner Small Rotary Kiln Rotating Furnace
Electric rotary kiln - precisely controlled, it's ideal for calcination and drying of materials like lithium cobalate, rare earths, and non-ferrous metals.
1200℃ Split Tube Furnace with Quartz Tube Laboratory Tubular Furnace
KT-TF12 split tube furnace: high-purity insulation, embedded heating wire coils, and max. 1200C. Widely used for new materials and chemical vapour deposition.
Laboratory High Pressure Vacuum Tube Furnace
KT-PTF High Pressure Tube Furnace: Compact split tube furnace with strong positive pressure resistance. Working temp up to 1100°C and pressure up to 15Mpa. Also works under controller atmosphere or high vacuum.
1200℃ Controlled Atmosphere Furnace Nitrogen Inert Atmosphere Furnace
Discover our KT-12A Pro Controlled atmosphere furnace - high precision, heavy duty vacuum chamber, versatile smart touch screen controller, and excellent temperature uniformity up to 1200C. Ideal for both laboratory and industrial application.
1700℃ Controlled Atmosphere Furnace Nitrogen Inert Atmosphere Furnace
KT-17A Controlled atmosphere furnace: 1700℃ heating, vacuum sealing technology, PID temperature control, and versatile TFT smart touch screen controller for laboratory and industrial use.
Laboratory Rapid Thermal Processing (RTP) Quartz Tube Furnace
Get lightning-fast heating with our RTP Rapid Heating Tube Furnace. Designed for precise, high-speed heating and cooling with convenient sliding rail and TFT touch screen controller. Order now for ideal thermal processing!
Controlled Nitrogen Inert Hydrogen Atmosphere Furnace
KT-AH Hydrogen atmosphere furnace - induction gas furnace for sintering/annealing with built-in safety features, dual housing design, and energy-saving efficiency. Ideal for lab and industrial use.
Related Articles
PECVD Furnace A Low-Power and Low-Temperature Solution for Soft Matter
PECVD (Plasma Enhanced Chemical Vapor Deposition) furnaces have become a popular solution for the deposition of thin films on soft matter surfaces.
A Comprehensive Guide to PECVD Equipment Maintenance
Proper maintenance of PECVD equipment is crucial to ensure its optimal performance, longevity, and safety.
Optimizing PECVD Coating Processes for MEMS Devices
Guide to configuring and optimizing PECVD processes for high-quality silicon oxide and nitride films in MEMS devices.
A Step-by-Step Guide to the PECVD Process
PECVD is a type of chemical vapor deposition process that uses plasma to enhance the chemical reactions between the gas-phase precursors and the substrate.
Comparing the Performance of PECVD and HPCVD in Coating Applications
Although both PECVD & HFCVD are used for coating applications, they differ in terms of deposition methods, performance, and suitability for specific applications.
Understanding PECVD: A Guide to Plasma-Enhanced Chemical Vapor Deposition
PECVD is a useful technique for creating thin film coatings because it allows for the deposition of a wide variety of materials, including oxides, nitrides, and carbides.
PECVD A Low-Cost and Scalable Method for 2D Material Preparation
How plasma-enhanced chemical vapor deposition (PECVD) is a low-cost and scalable method for the preparation of 2D materials.
Core Barriers to PECVD Nano-Coating Technology
Explores the main obstacles in the development and application of PECVD nano-coating technology.
Applications of PECVD Nano-Coating Technology in Electronic Devices
PECVD nano-coating technology enhances durability and reliability in various electronic devices.
Understanding Glow Discharge in the PECVD Process
Explores the concept, characteristics, and effects of glow discharge in PECVD for film deposition.
PECVD Technology: Principles, Materials, Advantages, and Applications
An in-depth analysis of PECVD technology, its principles, materials, process parameters, advantages, and applications across various industries.
Types of PECVD Process, Equipment Structure, and Its Process Principle
An overview of PECVD processes, equipment structures, and common issues, focusing on various PECVD types and their applications.