Atmosphere Furnace

1200℃ Controlled atmosphere furnace

Name: 1200℃ Controlled atmosphere furnace
Brand: Kintek Solution
SKU: KT-12A
Rating: 4.79 (16 reviews)

Item Number : KT-12A

Price varies based on specs and customizations

Max. temperature: 1200 ℃
Constant work temperature: 1100 ℃
Vacuum pressure: 0.1 Mpa
Heating rate: 0-30 ℃/min
Effective volume: 1-512 L

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Introduction

A controlled atmosphere furnace is a type of furnace that allows for the introduction of one or more gases into the heating chamber, which react with the heated material, protecting it from the action of oxygen and water vapor contained in the air. These furnaces are used for a variety of applications, including heat treating, brazing, soldering, and annealing.

Controlled atmosphere furnaces are typically used when the material being heated is sensitive to oxidation or other reactions with the air. By introducing an inert or active gas into the heating chamber, the furnace can create an atmosphere that prevents these reactions from occurring. This can help to improve the quality of the finished product and reduce the risk of defects.

Controlled atmosphere furnaces are available in a variety of sizes and configurations, and can be used for a wide range of applications. They are typically more expensive than conventional furnaces, but the benefits they offer can often justify the additional cost.

Controlled atmosphere furnaces are widely used in various fields, including:

Application

The 1200℃ Controlled Atmosphere Furnace is a versatile and efficient tool designed for various high-temperature processes requiring precise atmosphere control. This furnace, equipped with advanced features such as temperature controller and a polycrystalline alumina fibre chamber, is ideal for applications in industrial settings, scientific research institutes, and universities. Its ability to pre-vacuum and handle gases like H2, Ar, N2, O2, CO, and NH3 makes it suitable for a range of specialized processes.

Atmosphere Protection Sintering: Ideal for sintering materials under controlled atmospheres to prevent oxidation and enhance material properties.
Atmosphere Reducing Processes: Used in processes that require a reduction in the presence of oxygen, such as in the production of certain alloys or ceramics.
Material Research and Development: Essential for researchers studying the effects of controlled atmospheres on material properties and behaviors.
Small Batch Production: Particularly useful in the production of semiconductors, silicon nitride, and other sensitive materials where atmosphere control is critical.
Educational Purposes: Provides hands-on experience for students in materials science and engineering, demonstrating the practical aspects of controlled atmosphere furnaces.

Principle

A controlled atmosphere furnace is a type of furnace that allows for the introduction of one or more gases into the heating chamber. This creates a controlled atmosphere that can protect the heated material from the action of oxygen and water vapor in the air. The gases used in controlled atmosphere furnaces can be inert, such as nitrogen and argon, or active, such as hydrogen, endothermic gas, exothermic gas, or a mixture of these gases. The specific gas or gas mixture used depends on the desired outcome of the heating process.

Detail & Parts

Controlled atmosphere furnace

Features

The 1200°C Controlled Atmosphere Muffle Furnace is a sophisticated piece of equipment designed for advanced heat treatment processes in industrial and research settings. This furnace offers a range of features that not only enhance its functionality but also ensure efficient and safe operation. Key benefits include precise temperature control, rapid heating and cooling capabilities, and the ability to handle various atmospheres, making it ideal for sintering and reducing processes under controlled conditions.

Double Layer Housing and Wind Cooling System: The furnace features a double-layer housing with a wind cooling system, facilitating rapid heating and cooling. This design not only improves efficiency but also maintains low surface temperatures, ensuring safety during operation.
-Sealed Housing and Atmosphere Control: With a sealed housing, silicon gel sealed cover, and a door equipped with a silicon gel gasket, the furnace maintains a tight seal, crucial for controlled atmosphere processes. The inclusion of a water cooling system and gas flow management through flow meters ensures precise control over the atmosphere inside the chamber.
Versatile Atmosphere Handling: The furnace is capable of pre-vacuuming and handling a variety of gases including H2, Ar, N2, O2, CO, and NH3. Multiple gas inlets and outlets, along with a burning mouth, allow for complex atmosphere manipulations, essential for advanced materials processing.
Advanced Insulation and Heating Elements: Utilizing Kantal resistance wire heating elements and polycrystalline alumina fibre chamber, the furnace ensures optimal temperature uniformity and energy efficiency. This setup supports high-temperature applications up to 1200°C, making it suitable for a wide range of industrial and research applications.

Advantages

Heavy-duty vacuum chamber structure design with excellent sealing performance: Ensures a controlled atmosphere environment with minimal gas leakage.
Scientifically designed control panel for vacuum suction and inert gas pressure and flow: Allows precise regulation of the atmosphere within the furnace chamber.
Double furnace shell design with forced air flow cooling: Effectively controls the surface temperature of the furnace, ensuring operator safety and reducing energy consumption.
PID programmable temperature control with high accuracy: Provides precise temperature control and uniformity, optimizing the heat treatment process.
Ceramic polycrystalline fiber insulation liner: Minimizes heat loss and improves energy efficiency.
Professional heating element configuration: Optimizes heat radiation properties and ensures extended service life.
Safety interlock system: Automatically shuts off power in case of furnace door opening, over-temperature, or sensor failure, ensuring operator safety.
7-inch TFT smart touch screen controller (KT-12A Pro): User-friendly interface for easy program setting and historical data analysis.

Safety Advantage

Kindle Tech controlled atmosphere furnace owns over current protection, over temperature alarming function, furnace will turn off the power automatically
Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
KT-12M Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure

Technical specifications

Standard Chamber Sizes Stocks
Furnace model		KT-12A
Max. temperature		1200℃
Constant work temperature		1100℃
Vacuum pressure		0.1Mpa
Vacuum valve		Needle valve
Furnace tube material		High purity quartz
Chamber material		Japan alumina fiber
Heating element		Cr2Al2Mo2 wire coil
Heating rate		0-30℃/min
Temperature sensor		Build in K type thermal couple
Temperature controller		Digital PID controller/Touch screen PID controller
Temperature control accuracy		±1℃
Temperature uniformity		±5℃
Electric power supply		AC110-220V,50/60HZ
Chamber size (mm)	Effective volume (L)	Chamber size (mm)	Effective volume (L)
100x100x100	1	300x300x400	36
150x150x150	3.4	400x400x400	64
150x150x200	4.5	500x500x500	125
200x200x200	8	600x600x600	216
200x200x300	12	800x800x800	512
Customer design sizes and volume is accepted

Standard Package

No.	Description	Quantity
1	Furnace	1
2	Thermal block	1
3	Crucible tong	1
4	Heat resistant glove	1
5	Operation manual	1

Optional Setup

Independent furnace temperature monitoring and recording
RS 485 communication port for PC remote control and data exporting
Insert gases port,exhaust output port,observation window port
Touch screen temperature controller with versatile operator friendly functions

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What are muffle furnace used for?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What is a vacuum furnace used for?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What are the types of muffle furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What is the process of a vacuum furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What is electric rotary kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

What is muffle furnace in chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

What gas is used in a vacuum furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

How does a electric rotary kiln work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What is the use of muffle furnace for ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

What is the heating element used in a vacuum furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What are the advantages of electric rotary kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What is the temperature of muffle furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.

what can electric rotary kiln be used for?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

View more faqs for this product

4.9

out of

5

The furnace's temperature uniformity is remarkable, leading to consistent results.

Nikolai Mladenov

4.8

out of

5

The customer service was exceptional, answering all my queries promptly and efficiently.

Amalia Rodriguez

4.7

out of

5

The construction is solid, indicating its durability and longevity.

Muhammad Ali

4.9

out of

5

The programmable segments allow for precise temperature control, enhancing experimental accuracy.

Sophia Patel

4.6

out of

5

The delivery was remarkably fast, arriving within days of placing the order.

Liam Brown

4.8

out of

5

The value for money is outstanding, considering the furnace's capabilities and performance.

Isabella Garcia

4.7

out of

5

The temperature control accuracy is impressive, ensuring consistent and reliable results.

Alexander Ivanov

4.9

out of

5

The vacuum sealing technology ensures an excellent controlled atmosphere environment, enhancing experimental outcomes.

Amina Khan

4.8

out of

5

The PID intelligent temperature microprocessor offers exceptional control accuracy, simplifying experimental procedures.

Oliver Chen

4.7

out of

5

The safety features, such as over-temperature alarming and power failure restarting, provide peace of mind during operation.

Emma Martinez

4.9

out of

5

The versatility of the furnace allows for various applications, making it a valuable asset in our laboratory.

Elijah Gonzalez

4.8

out of

5

The compact design saves valuable lab space, while still delivering exceptional performance.

Sophia Meyer

4.7

out of

5

The easy-to-use interface and intuitive controls make operating the furnace a breeze.

Lucas Kim

4.9

out of

5

The furnace's ability to handle various gases, such as H2, Ar, N2, and O2, expands its experimental capabilities.

Isabella White

4.8

out of

5

The remote control and centralized control options enhance the convenience and flexibility of operation.

Alexander Smith

4.7

out of

5

The furnace's energy efficiency contributes to cost savings and sustainability in our laboratory.

Amina Johnson

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1200℃ Controlled atmosphere furnace

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Introduction

Application

Principle

Detail & Parts

Features

Advantages

Safety Advantage

Technical specifications

Standard Package

Optional Setup

Warnings

Designed for You

FAQ

What are muffle furnace used for?

What is a vacuum furnace used for?

What is a atmospheric furnace?

What are the types of muffle furnace?

What is the process of a vacuum furnace?

What is electric rotary kiln?

What is the use of atmosphere furnace?

What is muffle furnace in chemistry?

What gas is used in a vacuum furnace?

How does a electric rotary kiln work?

How does an atmosphere furnace work?

What is the use of muffle furnace for ash?

What is the heating element used in a vacuum furnace?

What are the advantages of electric rotary kiln?

What are the advantages of using atmosphere furnaces?

What is the temperature of muffle furnace?

what can electric rotary kiln be used for?

What factors should be considered when selecting an atmosphere furnace?

PDF - 1200℃ Controlled atmosphere furnace

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Catalog of Atmosphere Furnace

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