Vacuum Furnace
Molybdenum Vacuum Heat Treat Furnace
Item Number : KT-VM
Price varies based on specs and customizations
- Max. temperature
- 1400 ℃
- Constant work temperature
- 1300 ℃
- Heating rate
- 0-10 ℃/min
- Effective volume
- 4.5-253 L
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Introduction
A molybdenum vacuum furnace is a type of high-temperature heat treatment equipment used in various industrial applications. It utilizes molybdenum foil as a heating element and provides a vacuum environment to prevent contamination of the heated materials. This furnace exhibits high-temperature stability, excellent vacuum performance, efficient heat transfer, and high durability. It is commonly employed in fields such as vacuum sintering and vacuum brazing, where high-purity and vacuum requirements are crucial.
Applications
The molybdenum vacuum furnace finds applications in various fields, including:
- Vacuum sintering
- Vacuum brazing
- Sapphire crystal growth
- Special brazing
- Heat treatment
- Casting aircraft components
- Refining high purity metals and alloys
- Electrodes for remelting
- Powder roasting
- Ceramic sintering
- High-temperature experiments
- Material treatment
- High-temperature atmosphere sintering
- Ceramic glue discharge
- Flue gas treatment
- Annealing and sintering
Detail & Parts
Small thermal expansion;High melting point;High thermal conductivity.
Features
The molybdenum foil vacuum furnace provides various benefits that cater to specific customer needs:
- High-temperature stability: Guarantees consistent heating temperatures for reliable heat treatment processes, even under demanding conditions.
- Excellent vacuum performance: Maintains a high vacuum level and prevents contamination, ensuring the integrity of heated materials.
- Efficient heat transfer: Facilitates faster heating rates and improved thermal uniformity, enhancing process efficiency.
- High durability: Resists high temperatures and oxidation, ensuring prolonged usage without performance degradation.
Principle
The molybdenum vacuum furnace utilizes the high-temperature resistance and excellent vacuum performance of molybdenum foil as the heating element and furnace liner. It operates by creating a high-temperature vacuum environment through resistive heating of the molybdenum foil, which effectively isolates the heated materials from external contaminants and enables precise temperature control. This unique design allows for high-temperature heat treatment processes in a clean and controlled atmosphere, making it ideal for applications such as vacuum sintering and vacuum brazing.
Advantages
- High-temperature stability: The molybdenum foil vacuum furnace exhibits remarkable temperature stability, maintaining a consistent heating temperature and ensuring a reliable heat treatment process under high-temperature conditions.
- Excellent vacuum performance: The molybdenum foil material possesses exceptional sealability and corrosion resistance, enabling the furnace to maintain a high vacuum level and prevent contamination of the heated materials.
- Efficient heat transfer: Utilizing molybdenum foil material, the vacuum furnace facilitates efficient heat transfer, resulting in faster heating rates and improved thermal uniformity.
- High durability: The molybdenum foil material exhibits excellent resistance to high temperatures and oxidation, allowing for prolonged usage at elevated temperatures without failure.
Safety Advantage
- Kindle Tech vacuum furnace owns over current protection, over temperature alarming function, furnace will turn off the power automatically
- Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
- Power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure
Technical specifications
| Furnace model | KT-VM | ||
| Max. temperature | 1400 ℃ | ||
| Constant work temperature | 1300 ℃ | ||
| Chamber insulation material | molybdenum heat shied | ||
| Heating element | Molybdenum Strip | ||
| Heating rate | 0-10℃/min | ||
| Temperature sensor | Build in S type thermal couple | ||
| Temperature controller | Touch screen PID controller with PLC | ||
| Temperature control accuracy | ±1℃ | ||
| Temperature uniformity | ±5℃ | ||
| Electric power supply | AC110-440V,50/60HZ | ||
| Standard Chamber Sizes Stocks | |||
| Chamber size (mm) | Effective volume (L) | Chamber size (mm) | Effective volume (L) |
| 150x150x200 | 4.5 | 400x400x500 | 80 |
| 200x200x300 | 12 | 500x500x600 | 125 |
| 300x300x400 | 36 | 600x600x700 | 253 |
| Customer design sizes and volume is accepted | |||
Optional Setup
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Optional pneumatic vacuum valve linkage with temperature controller
- Touch screen temperature controller with versatile operator friendly functions
- Cold water circulation cooling machine for furnace shell jacket cooling system
Precautions and maintenance
The molybdenum foil vacuum furnace consists of key components such as the furnace chamber, molybdenum strips, vacuum gauge, vacuum system, and water cooler. The following precautions and maintenance guidelines should be observed:
| Furnace Chamber |
|
|
|---|---|---|
| Molybdenum Strips Heater |
|
|
| Pirani Gauge and Ionisation Gauge |
|
|
| Mechanical Pump |
|
|
| Roots Pump |
|
|
| Diffusion Pump |
|
|
| Water Cooler |
|
|
In summary, the molybdenum foil vacuum furnace is an efficient, stable, durable, and safe device. However, it requires regular vacuum maintenance, safe operation, and diligent maintenance practices to ensure its long-term stable operation.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
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Would you please drop your ideas to us, our engineers are ready for you now!
4.9
out of
5
The molybdenum vacuum furnace from KINTEK SOLUTION is a game-changer for our laboratory. It's efficient, precise, and incredibly durable.
4.7
out of
5
We've been using the molybdenum vacuum furnace for over a year now, and it's been a fantastic investment. It's reliable, easy to use, and produces high-quality results.
4.8
out of
5
The molybdenum vacuum furnace from KINTEK SOLUTION is a top-notch piece of equipment. It's well-built, easy to operate, and delivers exceptional performance.
4.9
out of
5
We recently upgraded to the molybdenum vacuum furnace from KINTEK SOLUTION, and we're thrilled with the results. It's faster, more efficient, and produces better-quality products.
4.7
out of
5
The KINTEK SOLUTION molybdenum vacuum furnace is a great choice for labs that demand precision and reliability. It's a well-made, high-quality product that delivers consistent results.
4.8
out of
5
We've been using the molybdenum vacuum furnace for several months now, and it's exceeded our expectations. It's easy to use, maintains temperature accurately, and produces high-quality results.
4.9
out of
5
The molybdenum vacuum furnace from KINTEK SOLUTION is a fantastic addition to our lab. It's user-friendly, efficient, and produces excellent results. We highly recommend it.
4.7
out of
5
We're very impressed with the molybdenum vacuum furnace from KINTEK SOLUTION. It's a well-built, reliable piece of equipment that delivers exceptional performance.
4.8
out of
5
The molybdenum vacuum furnace from KINTEK SOLUTION is a great investment for any lab. It's efficient, accurate, and produces high-quality results. We're very happy with our purchase.
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