Vacuum Furnace
9.8MPa air pressure sintering furnace
Item Number : KT-APS
Price varies based on specs and customizations
- Specification
- Please refer to the icon below for details
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
The air pressure sintering furnace is a high-tech equipment commonly used for the sintering of advanced ceramic materials. It combines vacuum sintering and pressure sintering techniques to achieve high-density and high-strength ceramics. Key features of this furnace include:
- High Pressure Capability: Operates at pressures up to 9.8MPa, enabling effective densification of ceramic materials.
- Temperature Control: Precise temperature regulation up to 2200℃, ensuring accurate and uniform heating.
- Vacuum System: Achieves a cold vacuum degree of 10-3Pa, creating an oxygen-free environment for sintering.
- Atmosphere Control: Allows for the introduction of specific gases to control the sintering atmosphere.
- Versatile Structures: Available in vertical, horizontal, and bottom-up configurations, accommodating different sample sizes and shapes.
Details & Part
Applications
- Vacuum sintering and pressure sintering of SiC and Si3N4 ceramic parts
- Aerospace and automotive industries
- Medical and dental applications
- Research and development laboratories
Features
- Enhanced Temperature Uniformity: Equipped with multiple independent heaters and optimized power distribution, this furnace ensures consistent temperature throughout the high-pressure heating zone, promoting uniform sintering.
- Comprehensive Safety Protection: Advanced safety measures are incorporated, including automatic locking systems for door operations, temperature control, and pressure regulation. Emergency and power failure scenarios are addressed with pressure release valves, ensuring safe operation.
- Cooling System Monitoring: The cooling water system is meticulously monitored for pressure, temperature, and flow. Flow monitoring for each cooling water circuit safeguards against equipment damage due to water shortage failures.
Principle
The air pressure sintering furnace utilizes a combination of high temperature and pressure to densify ceramic materials. The furnace consists of a heating chamber, pressure vessel, gas supply system, and temperature control system. During operation, the furnace is heated to a predetermined temperature, and a high-pressure gas (typically nitrogen or argon) is introduced into the pressure vessel. The high pressure compresses the ceramic powder, promoting grain growth and densification. This process results in improved mechanical properties, such as increased strength and hardness, and reduced porosity. The furnace can be used for a variety of ceramic materials, including silicon carbide (SiC), silicon nitride (Si3N4), and zirconia (ZrO2).
Advantages
- High temperature uniformity: The air pressure sintering furnace adopts a unique heating element design, which ensures high temperature uniformity in the furnace chamber. This is important for achieving consistent sintering results.
- Fast heating and cooling rates: The air pressure sintering furnace has a high heating rate and cooling rate, which can significantly reduce the sintering time. This can save energy and improve productivity.
- Precise temperature control: Theair pressure sintering furnace has a precise temperature control system, which can accurately control the temperature in the furnace chamber. This is important for achieving the desired sintering results.
- Wide range of applications: The air pressure sintering furnace can be used for a wide range of materials, including metals, ceramics, and composites. This makes it a versatile tool for various applications.
- Easy to operate: The air pressure sintering furnace is easy to operate, with a user-friendly interface. This makes it accessible to users of all skill levels.
Technical specification
| Air pressure sintering furnace | Vertical structure |
| The working area | Φ100×90mm, Φ200×220mm, etc. |
| The bottom-lift type | Φ300×400mm, etc. |
| The horizontal type | 250×250×400mm, 375×375×475mm, etc. |
| Cold vacuum degree | 10-3Pa, 10Pa, etc |
| Maximum pressure | 1.2MPa, 2MPa, 6MPa, 9.8MPa |
| Temperature | 2000℃-2200℃ |
FAQ
What is a vacuum furnace used for?
What are the benefits of a air pressure sintering furnace?
What are the applications of a air pressure sintering furnace?
What are the factors to consider when choosing a air pressure sintering furnace?
What is the process of a vacuum furnace?
What gas is used in a vacuum furnace?
What is the heating element used in a vacuum furnace?
4.8
out of
5
The 9.8MPa air pressure sintering furnace from KINTEK SOLUTION is a game-changer for our laboratory. It delivers exceptional sintering results with remarkable speed and efficiency.
4.9
out of
5
I'm thoroughly impressed with the value for money offered by this pressure sintering furnace. It provides outstanding performance at a competitive price, making it an excellent investment for our research facility.
4.7
out of
5
The quality and durability of this furnace are top-notch. It has consistently exceeded our expectations, delivering flawless sintering results for our demanding applications.
4.8
out of
5
KINTEK SOLUTION's pressure sintering furnace is a testament to their technological advancement. It incorporates cutting-edge features that enable us to achieve unprecedented levels of material densification.
4.9
out of
5
This furnace has revolutionized our workflow. Its user-friendly interface and automated controls have significantly reduced the time and effort required for our sintering processes.
4.7
out of
5
The pressure sintering furnace from KINTEK SOLUTION has exceeded all our expectations. Its precise temperature control and uniform heating ensure consistent and reliable results every time.
4.8
out of
5
We've been using this pressure sintering furnace for several months now, and it has proven to be an indispensable tool in our laboratory. Its high-pressure capability and versatile configurations allow us to tackle a wide range of research projects.
4.9
out of
5
The technical specifications of this furnace are truly impressive. It delivers exceptional performance and meets the highest industry standards, making it an ideal choice for our demanding applications.
4.7
out of
5
KINTEK SOLUTION has once again delivered an innovative solution with this pressure sintering furnace. It's a game-changer for our research, enabling us to explore new materials and applications.
4.8
out of
5
The speed and efficiency of this furnace are remarkable. It has significantly reduced our turnaround time for sintering processes, allowing us to meet project deadlines with ease.
4.9
out of
5
I highly recommend this pressure sintering furnace to any laboratory looking for a reliable and high-performing solution. It's a valuable asset to our research team.
4.7
out of
5
The user-friendly interface and comprehensive safety features of this furnace make it a joy to operate. It's a testament to KINTEK SOLUTION's commitment to customer satisfaction.
4.8
out of
5
The versatility of this pressure sintering furnace is truly impressive. It accommodates a wide range of materials and sample sizes, making it an indispensable tool for our research.
4.9
out of
5
KINTEK SOLUTION's pressure sintering furnace is a valuable investment for any laboratory. It's a powerful and reliable tool that has transformed our research capabilities.
4.7
out of
5
The exceptional quality and durability of this pressure sintering furnace make it a worthwhile investment. It's a long-lasting solution that will support our research for years to come.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Vacuum furnace with ceramic fiber liner
Vacuum furnace with polycrystalline ceramic fiber insulation liner for excellent heat insulation and uniform temperature field. Choose from 1200℃ or 1700℃ max. working temperature with high vacuum performance and precise temperature control.
Discover the benefits of a high-configuration molybdenum vacuum furnace with heat shield insulation. Ideal for high-purity, vacuum environments like sapphire crystal growth and heat treatment.
2200 ℃ Graphite Vacuum furnace
Discover the power of the KT-VG Graphite Vacuum Furnace - with a maximum working temperature of 2200℃, it's perfect for vacuum sintering of various materials. Learn more now.
2200 ℃ Tungsten vacuum furnace
Experience the ultimate refractory metal furnace with our Tungsten vacuum furnace. Capable of reaching 2200℃, perfect for sintering advanced ceramics and refractory metals. Order now for high-quality results.
Vacuum induction melting furnace Arc Melting Furnace
Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.
Vacuum levitation Induction melting furnace
Experience precise melting with our Vacuum Levitation Melting Furnace. Ideal for high melting point metals or alloys, with advanced technology for effective smelting. Order now for high-quality results.
Vacuum Induction Melting Spinning System Arc Melting Furnace
Develop metastable materials with ease using our Vacuum Melt Spinning System. Ideal for research and experimental work with amorphous and microcrystalline materials. Order now for effective results.
Vacuum arc furnace Induction melting furnace
Discover the power of Vacuum Arc Furnace for melting active & refractory metals. High-speed, remarkable degassing effect, and free of contamination. Learn more now!
Non consumable vacuum arc furnace Induction melting furnace
Explore the benefits of Non-Consumable Vacuum Arc Furnace with high melting point electrodes. Small, easy to operate & eco-friendly. Ideal for laboratory research on refractory metals & carbides.
Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.
Experience clean and precise lamination with Vacuum Lamination Press. Perfect for wafer bonding, thin-film transformations, and LCP lamination. Order now!
Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.
Vacuum pressure sintering furnace
Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.
600T vacuum induction hot press furnace
Discover the 600T Vacuum Induction Hot Press Furnace, designed for high-temperature sintering experiments in vacuum or protected atmospheres. Its precise temperature and pressure control, adjustable working pressure, and advanced safety features make it ideal for nonmetal materials, carbon composites, ceramics, and metal powders.
Vacuum molybdenum wire sintering furnace
A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.
Small vacuum tungsten wire sintering furnace
The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.
A vacuum brazing furnace is a type of industrial furnace used for brazing, a metalworking process that joins two pieces of metal using a filler metal that melts at a lower temperature than the base metals. Vacuum brazing furnaces are typically used for high-quality applications where a strong, clean joint is required.
Related Articles
Comprehensive Guide to Vacuum Hot Press Furnace Application
The Vacuum Hot Press Furnace is a versatile tool especially suited for sintering experiments involving non-metallic materials, carbon composites, ceramic materials and metal powder materials.
The Latest Advancements in Zirconia Sintering Furnaces for Dental Applications
Zirconia sintering furnaces are designed to give dental professionals the ability to create dental restorations with the highest level of precision and accuracy.
Spark Plasma Sintering Furnace: The Ultimate Guide to SPS Furnaces
Discover the world of Spark Plasma Sintering Furnaces (SPS). This comprehensive guide covers everything from its advantages and applications to its process and equipment. Learn how SPS furnaces can revolutionize your sintering operations.
Top 5 Features of a High-Quality Zirconia Sintering Oven
Investing in a high-quality sintering oven is crucial for dental laboratories that want to produce high-quality zirconia restorations consistently.
The Benefits of Controlled Atmosphere Furnaces for Sintering and Annealing Processes
They are essential in preventing oxidation, reducing the risk of contamination, and improving the properties of the materials being treated.
Vacuum Hot Press Furnace: A Comprehensive Guide
Gain in-depth knowledge of Vacuum Hot Press Furnaces, their components, benefits, and applications in various industries. Explore how these furnaces revolutionize material processing and achieve exceptional results.
Dental Sintering Furnaces The Impact on Restoration Quality and Durability
Dental sintering furnaces play a crucial role in the manufacturing process of dental crowns and other restorations.
An In-depth Analysis of Hot Pressing Technology and Its Applications
Hot pressing is a high-pressure, low-strain-rate powder metallurgy process used to form powder or powder compact at high temperatures to induce sintering and creep processes. It involves the simultaneous application of heat and pressure to fabricate hard and brittle materials.
Understanding the Function of a Dental Ceramic Furnace
Dental ceramic furnaces are specialized equipment used in the dental laboratory to create high-quality dental restorations, such as crowns, bridges, and veneers.
Dental Furnaces The Perfect Solution for Porcelain Processing
The dental furnaces are designed explicitly for the firing process of dental porcelain, which is a crucial step in the dental restoration process.
Isostatic Pressing of Ceramics: Process and Precision
When it comes to producing high-quality ceramic components, one of the most crucial processes is isostatic pressing. This technique ensures the uniformity and precision required for manufacturing ceramics used in various industries. Isostatic pressing involves carefully selecting the pressing powders and controlling the tools to achieve the desired uniformity. By understanding the process of isostatic pressing, manufacturers can ensure the production of ceramics that meet the strict standards of dimensional accuracy and performance.
Cold Isostatic Pressing (CIP): A Proven Process for High-Performance Parts Manufacturing
Cold isostatic pressing (CIP) is a proven process that stands out when it comes to high-performance part manufacturing. The technology offers a range of advantages, from achieving superior densities in ceramics to compressing materials as diverse as metals and graphite.