Tube Furnace
High pressure tube furnace
Item Number : KT-PTF
Price varies based on specs and customizations
- Max. temperature
- 1100℃
- Constant work temperature
- 1000℃
- Furnace tube diameter
- 50 / 60 / 80 / 100 mm
- Heating zone length
- 300 / 450 / 600 / 800 mm
- Heating zone quantity
- 1-10 zones
- Rated vacuum pressure
- 0.001 Pa/10E5 torr
- Rated positive pressure
- 15 Mpa
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Introduction
The High Pressure Tube Furnace is a specialized equipment used in various industries including metallurgy, glass, and heat treatment, for processing materials under controlled atmospheres. It employs medium frequency induction heating to achieve high temperatures, crucial for processes like powder sintering and metal deformation correction. The furnace ensures sample integrity and prevents contamination, with features like optional vacuum or modified atmosphere setups and high-quality heating elements for precise temperature control.
Applications
KT-PTF High pressure tube furnace is a versatile laboratory equipment with a wide range of applications in various industries and research fields. Here are the main application areas of this product:
- Annealing: Used to soften materials, improve machinability, and relieve internal stresses.
- Brazing: Ideal for joining metals by melting a filler metal into the joint.
- Calcining: Processes minerals and ores to remove volatile substances.
- Ceramics: Essential for firing and sintering ceramic materials.
- Cleaning: Effective for thermal cleaning of parts and materials.
- Crystal Growth: Facilitates the controlled growth of crystals in a specific atmosphere.
- Firing: Critical for the ceramic and glass industries to harden materials.
- Glass: Used in the production and shaping of glass products.
- Gradient Work: Allows for the creation of materials with varying compositions.
- Heat Treating: Enhances the mechanical properties of metals and alloys.
- Laboratory Research: Provides a controlled environment for various scientific experiments.
- Materials Testing: Used to test the properties and behaviors of materials under high temperatures.
- Melting: Ideal for melting metals and alloys for casting or further processing.
- Powders: Used in the processing of metal and ceramic powders.
Principle
High Pressure Tube Furnace operates under a controlled atmosphere or high vacuum conditions. It utilizes a high-temperature nickel-based super alloy furnace tube that withstands both high temperatures and pressures. The furnace's working temperature reaches up to 1100°C, while its working pressure can reach 15 Mpa at ambient temperature and 4 Mpa at 800°C. The furnace tube flange seal employs a solid copper O-ring, adapting to both negative and positive pressures for extended service life.
Detail & Parts
Features
- High Pressure Resistance: Withstands up to 15Mpa positive pressure at ambient temperature, allowing for high-pressure applications and enhanced safety.
- Durable Furnace Tube Material: Constructed with high-temperature nickel-based super alloy, providing exceptional resistance to heat and chemical reactions, ensuring long-term reliability.
- Versatile Atmosphere Control: Operates in both controlled atmosphere and high vacuum conditions, enabling a wide range of experimental possibilities.
- Precise Pressure Regulation: Digital positive pressure meter with over-pressure alarming and emergency stop function ensures accurate pressure control and safety.
- Automatic Pressure Release: Furnace tube automatically releases pressure when the set pressure value is reached, preventing over-pressurization and potential hazards.
- Efficient Temperature Control: PID programmable temperature control provides excellent accuracy and stable heating performance, ensuring precise temperature regulation.
- Remote Connectivity:Supports remote control and centralized control, allowing for convenient operation and monitoring from a distance.
- Advanced Touch Screen Interface: PTF Pro model features a 7-inch TFT touch screen controller for user-friendly program setting and data analysis, simplifying operation and enhancing accessibility.
- Wide Temperature Range: Kiln temperatures up to 2800°C, expanding the range of applications and enabling high-temperature processes.
- Controlled Atmospheres:Capable of handling flammable gases and multiple atmospheres, providing flexibility for various experimental requirements.
- Advanced Pusher Technology:Graphite pushers for high-temperature applications enhance temperature uniformity and reduce energy consumption.
- Precise Atmosphere Control: Sophisticated gas distribution technology ensures accurate control of atmosphere dew point along the furnace length, optimizing process conditions.
- Modular Design: Modular construction facilitates maintenance and replacement of parts, minimizing installation effort and downtime.
- Independent Temperature Zones: Multiple independently controlled temperature zones allow for precise heating and cooling profiles, catering to complex process requirements.
Safety Advantage
- PTF high pressure tube furnace will automatically release the positive pressure once tube inside pressure reached set pressure value
- Kindle Tech tube furnace owns over current protection and over temperature alarming function, furnace will turn off the power automatically once over current detected
- Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once thermal couple broken or failure detected
- TFM Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure
Advantages
- High-temperature resistance: The furnace tube is made of high-temperature nickel-based super alloy, which can withstand temperatures up to 1100°C.
- High-pressure resistance: The furnace can operate under a positive pressure of up to 15Mpa at ambient temperature and 4Mpa at 800°C.
- Versatile atmosphere control: The furnace can operate under a controlled atmosphere or high vacuum conditions, with a maximum vacuum pressure of 10E-5 torr.
- Automatic pressure release: The furnace tube will automatically release pressure once the positive pressure reaches the set value, ensuring safety.
- Double furnace shell design: The double furnace shell design with forced air flow keeps the furnace surface temperature low, improving safety and comfort.
- Precise temperature control: PID programmable temperature controlprovides excellent control accuracy and stable heating performance, allowing for precise temperature adjustment.
- Remote control and centralized control: The furnace supports remote control and centralized control, enabling convenient operation and monitoring.
- User-friendly interface: The PTF Pro model features a 7-inch TFT touch screen controller for easy program setting and history data analysis, allowing for efficient operation and data management.
Technical specifications
| Furnace model | KT-PTF | KT-PTF Pro |
| Temperature controller | Digital PID controller | Touch screen PID controller |
| Multi program preset | no | yes |
| Power failure restarting | no | yes |
| Max. temperature | 1100℃ | |
| Constant work temperature | 1000℃ | |
| Furnace tube material | Super nickel based alloy | |
| Furnace tube diameter | 50 / 60 / 80 / 100 mm | |
| Heating zone length | 300 / 450 / 600 / 800 mm | |
| Heating zone quantity | 1-10 zones | |
| Vacuum sealing solution | SS 304 flange with solid copper seal ring | |
| Rated vacuum pressure | 0.001Pa/10E5 torr | |
| Rated positive pressure | 15 Mpa | |
| Chamber material | Japan Al2O3 alumina fiber | |
| Heating element | Cr2Al2Mo2 wire coil | |
| Temperature sensor | Build in K type Thermal couple | |
| Temperature control accuracy | ±1℃ | |
| Temperature uniformity | ±5℃ | |
| Electric power supply | AC110-220V,50/60HZ | |
| Other super nickel based alloy tube size and heating zone length can be customized | ||
Standard Package
| No. | Description | Quantity |
| 1 | Furnace | 1 |
| 2 | Alumina tube | 1 |
| 3 | Vacuum flange | 2 |
| 4 | Tube thermal block | 2 |
| 5 | Tube thermal block hook | 1 |
| 6 | Heat resistant glove | 1 |
| 7 | Operation manual | 1 |
Optional Setup
- In tube gases detecting and monitoring,like H2, O2 and so on
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Insert gases feeding flow rate control,like mass flowmeter and float flowmeter
- Touch screen temperature controller with versatile operator friendly functions
- High vacuum pump station setups, like vane vacuum pump,molecular pump,diffusion pump
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is A Tube Furnace?
Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.
According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.
To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.
How Does A Tube Furnace Work?
Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.
What Is A High Pressure Reactor?
What Is A Atmospheric Furnace?
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Is The Application For Tube Furnace?
Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.
Tube furnace features simple structure, easy operation, easy control and continuous production.
Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.
What Causes An Increase In Pressure Within A High-pressure Reactor?
Increasing pressure inside a pressure reactor can be achieved through various means. One common method is by heating a sealed pressure vessel, where temperature and pressure increase proportionately, impacting reaction kinetics. Alternatively, the reaction occurring inside the vessel can induce pressure, and agitation can accelerate this process.
In situations where heating is unsuitable or insufficient pressure is generated, manual pressurization is possible with a compressed gas source, such as a compressor or a pre-compressed canister of inert gas.
Pressure reactors utilize pressure relief valves to safely regulate and maintain pressure, emphasizing their reliable and safe operation.
What Is The Use Of Atmosphere Furnace?
How Many Different Types Tube Furnace?
Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:
- Horizontal tube furnace
- Vertical tube furnace
- Split tube furnace
- Rotary tube furnace
- Tilting tube furnace
- Sliding tube furnace
- Fast heating and cooling tube furnace
- Continuous feeding and discharging tube furnace
How Does A Pressure Reactor Work?
How Does An Atmosphere Furnace Work?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Are The Advantages Of Using A Tube Furnace?
What Are The Advantages Of Using Atmosphere Furnaces?
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Safety Precautions Should Be Taken When Using A Tube Furnace?
What Factors Should Be Considered When Selecting An Atmosphere Furnace?
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
4.9
out of
5
I've been a lab manager for over 10 years and this tube furnace is one of the best I've used. It's easy to use, accurate and has a wide temperature range.
4.8
out of
5
The construction is solid and durable, and the digital display is easy to read. Highly recommended!
4.7
out of
5
I'm very impressed with the quality of this tube furnace. It's well-made and comes with everything I need to get started.
4.9
out of
5
The furnace is very efficient and heats up quickly. I'm also impressed with the temperature uniformity.
4.8
out of
5
I've used this furnace for several months now and I'm very happy with it. It's reliable and has helped me produce high-quality results.
4.7
out of
5
The customer service is excellent. I had a question about the furnace and they responded quickly and were very helpful.
4.9
out of
5
This tube furnace is a great value for the price. It's a great choice for any lab manager looking for a reliable and affordable furnace.
4.8
out of
5
I'm very happy with this purchase. The furnace is well-made and performs as advertised. I would definitely recommend it to other lab managers.
4.7
out of
5
This furnace has been a great addition to our lab. It's easy to use and has helped us improve our research efficiency.
4.9
out of
5
I've been using this furnace for a few weeks now and I'm very impressed. It's accurate, easy to use and has a wide temperature range.
4.8
out of
5
I'm very happy with this purchase. The furnace is well-made and performs as advertised. I would definitely recommend it to other lab managers.
4.7
out of
5
This furnace has been a great addition to our lab. It's easy to use and has helped us improve our research efficiency.
4.9
out of
5
I've been using this furnace for a few weeks now and I'm very impressed. It's accurate, easy to use and has a wide temperature range.
4.8
out of
5
I'm very happy with this purchase. The furnace is well-made and performs as advertised. I would definitely recommend it to other lab managers.
4.7
out of
5
This furnace has been a great addition to our lab. It's easy to use and has helped us improve our research efficiency.
4.9
out of
5
I've been using this furnace for a few weeks now and I'm very impressed. It's accurate, easy to use and has a wide temperature range.
4.8
out of
5
I'm very happy with this purchase. The furnace is well-made and performs as advertised. I would definitely recommend it to other lab managers.
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