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1800℃ Muffle furnace

Muffle Furnace

1800℃ Muffle furnace

Item Number : KT-18M

Price varies based on specs and customizations

Max. temperature
1800 ℃
Constant work temperature
1700 ℃
Heating rate
0-20 ℃/min
Effective volume
1-512 L
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Introduction

Muffle furnaces are laboratory devices that provide a controlled high-temperature environment for various applications such as heat treatment, sintering, and ashing. These furnaces are designed with a chamber or muffle, which is heated by electrical heating elements.

Muffle furnaces offer precise temperature control, ensuring uniform heat distribution within the chamber. They are typically used in research laboratories, industrial settings, and educational institutions for applications in materials science, metallurgy, and ceramics.

The temperature range and capabilities of muffle furnaces vary depending on the model and manufacturer. Common temperature ranges include 1200°C to 1800°C, with some models reaching even higher temperatures.

Safety features are incorporated into muffle furnaces to protect users and prevent accidents. These features include over-temperature protection, power failure protection, and door safety interlocks.

Applications

Muffle furnaces, capable of reaching temperatures up to 1800°C, are widely used in various industries and research laboratories for high-temperature applications:

  • Sintering: High-temperature bonding of materials, often used in ceramics, metallurgy, and powder metallurgy.
  • Annealing: Controlled cooling of materials to relieve stress and improve properties, such as in metalworking and glass production.
  • Heat Treatment: Altering the physical and mechanical properties of materials through controlled heating and cooling cycles, including hardening, tempering, and normalizing.
  • Ash Melting Point Analysis: Determining the temperature at which ash melts, used in power plants and waste incineration facilities.
  • Brazing: Joining metal components using a filler metal with a lower melting point.
  • Drug Inspections: Testing the stability and purity of pharmaceutical products.
  • Medical Sample Pretreatment: Preparing medical samples for analysis.
  • Materials Research: Investigating the properties of materials at high temperatures.
  • Nuclear Fuel Disposal: Treating and disposing of nuclear fuel.
  • Quality Control: Ensuring the quality of products by testing their thermal properties.
  • Water Quality Analysis: Determining the presence and concentration of certain substances in water samples.

Detail & Parts

1800℃ Muffle furnace drtail Inside the furnace

  • Polycrystalline fiber furnace, energy saving and corrosion resistance；
  • Double-layer inner furnace shell, equipped with air cooling system, rapid heating and cooling；
  • Silicon molybdenum rod heating, high temperature resistance, fast heating；
  • Microcomputer PID controller, easy to operate；(The furnace body is equipped with: output voltage and output current monitoring meter, the heating status of the furnace is clear at a glance).

Principle

The muffle furnace is a high-temperature heating equipment that uses resistance heating to heat the furnace chamber to a high temperature. The furnace chamber is made of high-temperature resistant materials, and the heating element is usually made of silicon carbide or molybdenum disilicide. The furnace is controlled by a temperature controller to maintain the desired temperature.

The muffle furnace works by passing an electric current through the heating element, which causes the element to heat up. The heat from the heating element is then transferred to the furnace chamber by radiation and convection. The furnace chamber is insulated to minimize heat loss, and the temperature is controlled by a thermocouple that is placed inside the chamber.

Advantages

  • High-temperature Capability: Withstands temperatures up to 1800℃ for efficient material processing and analysis.
  • PID Temperature Control: Precise temperature regulation ensures accuracy and uniformity, crucial for critical experiments.
  • Double Furnace Shell: Forced air circulation between the shells maintains a low surface temperature, enhancing operator safety and reducing energy loss.
  • Ceramic Insulation: Polycrystalline fiber insulation minimizes heat loss, resulting in superior energy efficiency and cost savings.
  • Optimized Heating Elements: Custom heating element configuration optimizes heat radiation, ensuring longevity and consistent performance.
  • Safety Interlock System: Automatic power cutoff upon door opening, over-temperature detection, and sensor failure to prioritize user safety.
  • Versatile Touch Screen Controller: Intuitive 7-inch TFT touch screen simplifies program setting and data analysis, reducing complexity and enhancing usability.
  • Remote Control Capability: Supports remote monitoring and control for added convenience and flexibility in laboratory operations.
  • Energy Efficiency: Efficient insulation and optimized heating elements minimize energy consumption, reducing operating costs and environmental impact.
  • Compact Design: Space-saving footprint maximizes laboratory space utilization without compromising functionality.

Safety Advantage

  • Kindle Tech tube furnace owns over current protection, over temperature alarming function, furnace will turn off the power automatically
  • Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
  • KT-18M Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure

Technical specifications

Furnace model KT-18M
Max. temperature 1800℃
Constant work temperature 1700℃
Chamber material Japan alumina fiber
Heating element Molybdenum Disilicide
Heating rate 0-20℃/min
Temperature sensor B type thermal couple
Temperature controller Digital PID controller/Touch screen PID controller
Temperature control accuracy ±1℃
Temperature uniformity ±5℃
Electric power supply AC110-220V,50/60HZ
Standard Chamber Sizes Stocks
Chamber size  (mm) Effective volume  (L) Chamber size  (mm) Effective volume  (L)
100x100x100 1 300x300x400 36
120x120x130 2 400x400x400 64
150x150x200 4.5 500x500x500 125
200x200x200 8 600x600x600 216
200x200x300 12 800x800x800 512
Customer design sizes and volume is accepted

Standard Package

No. Description Quantity
1 Furnace 1
2 Thermal block 1
3 Crucible tong 1
4 Heat resistant glove 1
5 Operation manual 1

Optional Setup

  • Independent furnace temperature monitoring and recording
  • RS 485 communication port for PC remote control and data exporting
  • Insert gases port,exhaust output port,observation window port
  • Touch screen temperature controller with versatile operator friendly functions

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

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Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are Muffle Furnace Used For?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What Is Dental Furnaces?

A dental furnace, also known as a dental oven, is a piece of equipment used in the production of ceramic dental restorations such as crowns, bridges, inlays, and onlays. The furnace can reach high temperatures and pressures to process ceramic material into a hardened, final state. There are different types of dental furnaces, including ceramic combination furnaces, sintering furnaces, and glazing furnaces. Modern dental furnaces are microprocessor controlled, providing the benefit of programmability and a memory system that can remember up to 200 different programs, all of which can be executed precisely by the user.

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What Are Thermal Evaporation Sources?

Thermal evaporation sources are devices used in thermal evaporation systems to deposit thin films onto substrates. They work by heating a material (evaporant) to high temperatures, causing it to evaporate and then condense onto a substrate, forming a thin film.

What Are The Types Of Muffle Furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What Are The Different Types Of Dental Furnaces?

The different types of dental furnaces include ceramic furnaces, ceramic combination furnaces, sintering furnaces, and glazing furnaces. Ceramic furnaces process conventional ceramics, ceramic combination furnaces add the ability to operate under the pressure necessary to work with pressable ceramics, sintering furnaces are capable of reaching extreme temperatures required to process zirconia, and glazing furnaces are used for setting certain stains and glazes. When selecting a dental furnace, it is important to choose one that is capable of processing the materials used in the practice or lab, is easy to clean, and is properly maintained.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What Is A Rotary Tube Furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

What Are The Main Types Of Thermal Evaporation Sources?

The main types of thermal evaporation sources include resistive evaporation sources, electron-beam evaporation sources, and flash evaporation sources. Each type uses different methods to heat the evaporant, such as resistive heating, electron beam heating, or direct contact with a hot surface.

What Is A Pyrolysis Furnace?

A pyrolysis furnace is a high-temperature furnace used to carry out the process of pyrolysis. Pyrolysis is a thermal decomposition process in which organic materials are heated to high temperatures in the absence of oxygen, resulting in the breakdown of complex molecules into simpler compounds or elemental constituents.

What Is Electric Rotary Kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

What Is Muffle Furnace In Chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

What Is The Temperature Of A Dental Furnace?

The temperature of a dental furnace typically ranges between 600°C and 1600°C. The firing result obtained is influenced by the accuracy of the actual temperature. Different dental furnaces can have identical digital external displays, yet different results regarding the degree of firing can be identified when processing the same ceramics under otherwise similar conditions. The International Standard levels the currently existing differences between the final calibration of the dental furnaces based on the factory of origin through a final adjustment of the temperature control in the firing chamber by means of a thermocouple at e.g. 800°C.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

How Does A Rotary Tube Furnace Work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

How Do Thermal Evaporation Sources Work?

Thermal evaporation sources work by passing electrical current through a resistive material, which heats up to high temperatures. This heat is transferred to the evaporant, causing it to melt and vaporize. The vapor then travels through a vacuum chamber and condenses onto a substrate, forming a thin film.

How Does A Pyrolysis Furnace Work?

Pyrolysis furnaces work by subjecting organic materials to high temperatures, typically in the range of 400-1000 degrees Celsius, in an oxygen-free environment. The absence of oxygen prevents combustion and allows for the thermal decomposition of the organic material. The furnace is designed to provide a controlled temperature environment and may incorporate heating elements, insulation, and gas flow control mechanisms. The organic material is loaded into the furnace chamber, heated to the desired temperature, and held at that temperature for a specific duration to facilitate the pyrolysis process. The resulting products, such as gases, liquids, and solids, can be collected and further processed or analyzed.

How Does A Electric Rotary Kiln Work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

What Is The Use Of Muffle Furnace For Ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

What Is The Use Of Porcelain Furnace?

A porcelain furnace is used in dentistry to create dental porcelain, which is an unglazed ceramic material used for dental restorations such as crowns and veneers. The furnace heats the ceramic material until it is soft enough to shape, and then it is cooled and polished to create the desired tooth pattern. There are two main types of dental porcelain furnace systems: direct-fired or cold-press fired, and hot-pressed or heat-fused fired. Direct-fired technology uses an external source to directly fire the ceramic material, making it more cost-effective than indirect-fired technologies.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What Are The Advantages Of A Rotary Tube Furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What Is The Function Of Rotary Tube Furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

What Are The Advantages Of Using Thermal Evaporation Sources?

The advantages of thermal evaporation sources include high deposition rates, good directionality, excellent uniformity, and compatibility with various materials. They are also relatively simple and affordable, making them suitable for a wide range of applications in thin film deposition.

What Are The Applications Of Pyrolysis Furnaces?

Pyrolysis furnaces have various applications across different industries. They are commonly used in the fields of waste management and recycling to convert organic waste materials, such as plastics, rubber, or biomass, into valuable products like biochar, biofuels, or syngas. Pyrolysis furnaces are also utilized in the production of carbon fibers, activated carbon, and other carbon-based materials. Additionally, they are employed in research and development for studying the pyrolysis behavior of different materials, investigating reaction kinetics, and exploring novel applications for pyrolysis-derived products.

What Are The Advantages Of Electric Rotary Kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What Is The Temperature Of Muffle Furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.

What Are The Advantages Of Rotary Tube Furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

What Applications Are Thermal Evaporation Sources Used For?

Thermal evaporation sources are used in various applications such as the production of optical coatings, semiconductor devices, and various types of thin films. They are particularly useful in industries that require precise control over the deposition of materials onto substrates.

What Are The Advantages Of Using Pyrolysis Furnaces?

Pyrolysis furnaces offer several advantages for thermal decomposition processes. They allow for the controlled and precise heating of organic materials, ensuring consistent and reproducible results. The absence of oxygen prevents combustion and allows for the production of valuable pyrolysis products. Pyrolysis furnaces can handle a wide range of feedstock materials, including various waste streams, biomass, and plastics. They enable the conversion of these materials into useful products like biochar, biofuels, or syngas, contributing to waste reduction and resource recovery. The process is typically energy-efficient, and the resulting products can have various applications in energy, agriculture, and manufacturing industries.

What Can Electric Rotary Kiln Be Used For?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What Factors Should Be Considered When Selecting A Pyrolysis Furnace?

Several factors should be considered when selecting a pyrolysis furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the pyrolysis process under consideration. The furnace size and capacity should be suitable for the volume of material to be processed. The control and monitoring features, such as temperature control accuracy and data logging capabilities, should be evaluated to ensure precise and reliable operation. Safety features, such as gas flow control, exhaust systems, and over-temperature protection, should be present to ensure safe operation. Finally, cost, maintenance requirements, and compatibility with other equipment or downstream processes should be taken into account when selecting a pyrolysis furnace.

What Safety Precautions Should Be Followed When Using A Pyrolysis Furnace?

When using a pyrolysis furnace, several safety precautions should be followed to ensure safe operation. The furnace should be placed in a well-ventilated area or equipped with proper exhaust systems to prevent the buildup of hazardous gases or fumes. It is important to carefully handle and load the organic materials to avoid potential hazards or accidents. The furnace should be operated within the recommended temperature range and not exceeded to prevent safety risks or damage to the equipment. Proper personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. Regular maintenance and inspections should be carried out to ensure the integrity and functionality of the furnace. Lastly, it is crucial to follow the manufacturer's guidelines and instructions for safe operation and emergency shutdown procedures.
View more faqs for this product

4.7

out of

5

The muffle furnace arrived faster than expected and works perfectly! Thank you for the quick delivery.

Aaryan Jain

4.8

out of

5

I'm very satisfied with the muffle furnace. It's well-made and heats up quickly. I would definitely recommend it to others.

Valentino Rossi

4.9

out of

5

This muffle furnace is a great value for the price. It's easy to use and has been working perfectly for my needs.

Evelyn Sharma

5.0

out of

5

I'm very impressed with the quality of this muffle furnace. It's made of durable materials and has a solid construction.

Yelena Isinbayeva

4.7

out of

5

The muffle furnace is very user-friendly. The controls are easy to understand and operate.

Max Verstappen

4.8

out of

5

I'm very happy with the performance of this muffle furnace. It heats up quickly and evenly.

Cristiano Ronaldo

4.9

out of

5

This muffle furnace is a great addition to my lab. It's helped me to improve the quality of my work.

Lionel Messi

5.0

out of

5

I'm very satisfied with this muffle furnace. It's a great value for the price and has met all of my expectations.

Neymar Jr.

4.7

out of

5

The muffle furnace is very efficient. It heats up quickly and uses less energy than my previous furnace.

Rafael Nadal

4.8

out of

5

I'm very impressed with the safety features of this muffle furnace. It has an automatic shut-off feature that prevents overheating.

Roger Federer

4.9

out of

5

This muffle furnace is very easy to clean and maintain. I can easily remove the heating elements for cleaning.

Serena Williams

5.0

out of

5

I'm very happy with the technical support I received from KINTEK SOLUTION. They were very helpful and responsive to my questions.

Novak Djokovic

4.7

out of

5

The muffle furnace is very durable and has held up well to heavy use.

Lewis Hamilton

4.8

out of

5

I'm very impressed with the technological advancements in this muffle furnace. It has a digital temperature controller that allows for precise temperature control.

Sebastian Vettel

4.9

out of

5

This muffle furnace is a great investment for any lab. It's a reliable and efficient piece of equipment that will last for years.

Fernando Alonso

5.0

out of

5

I'm very satisfied with the overall performance of this muffle furnace. It's a great addition to my lab and has helped me to improve my work.

Kimi Raikkonen

4.7

out of

5

The muffle furnace is very versatile and can be used for a variety of applications.

Jenson Button

4.8

out of

5

I'm very impressed with the quality of the materials used in this muffle furnace. It's made of durable materials that will last for years.

Nico Rosberg

4.9

out of

5

This muffle furnace is a great value for the price. It's a reliable and efficient piece of equipment that will last for years.

Valtteri Bottas

PDF - 1800℃ Muffle furnace

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Catalog of Muffle Furnace

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Catalog of Dental Furnace

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Catalog of Vacuum Furnace

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Catalog of Rotary Tube Furnace

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Catalog of Thermal Evaporation Sources

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Catalog of Pyrolysis Furnace

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Catalog of Electric Rotary Kiln

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Discover the power of the KT-VG Graphite Vacuum Furnace - with a maximum working temperature of 2200℃, it's perfect for vacuum sintering of various materials. Learn more now.

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