Tube Furnace
1200℃ Split Tube Furnace with Quartz Tube Laboratory Tubular Furnace
Item Number : KT-TF12
Price varies based on specs and customizations
- Max. temperature
- 1200 ℃
- Constant work temperature
- 1100 ℃
- Furnace tube diameter
- 30 / 40 / 60 / 80 / 100 / 120 /150 / 230 mm
- Heating zone length
- 300 / 450 / 600 / 800 mm
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Introduction
The 1200℃ Split Tube Furnace with Quartz Tube is a high-temperature laboratory equipment designed for precise heat treatment in inert atmospheres. Featuring a programmable temperature controller with 30 segments, it supports heating and cooling rates up to 15°C per minute. Suitable for temperatures up to 1200°C, this furnace includes a vacuum pump and accessories like alumina ceramic end plugs for uniform temperature distribution. Ideal for research and testing requiring controlled environments and high temperatures.
Applications
- The 1200℃ Split Quartz Tube Furnace is a dedicated laboratory instrument optimized for precision atmosphere-controlled experiments at ≤1200℃, leveraging high-purity chemically inert quartz tubes and user-friendly split-type configurations. Its core applications include:
- Advanced Nanomaterial Synthesis
- As a simplified CVD platform, it enables fabrication of carbon nanotubes, graphene nanosheets, boron nitride nanobelts, and high-purity metal oxide nanoparticles; also supports calcination of lithium battery cathode materials (e.g., lithium iron phosphate) and ceramic powder crystallization.
- Material Heat Treatment & Interface Modification
- Facilitates solution/aging treatment of Cu/Al alloys, stress-relief annealing of metal wires/sheets, and presintering of ceramic matrix composites. Atmosphere control prevents sample oxidation during thermal processes.
- Semiconductor & Electronic Material R&D
- Ideal for low-temperature boron/phosphorus doping and annealing of Si/Ge wafers, as well as co-firing of electronic ceramics (thermistors, MLCCs). Low impurity release from quartz tubes ensures wafer and component purity.
- Catalysis & Chemical Experiments
- Supports calcination/activation of molecular sieves and supported catalysts (e.g., Pt/Al₂O₃), and small-scale gas-phase catalytic reactions (CO oxidation, VOCs degradation). Corrosion-resistant quartz tubes avoid interference with catalytic processes.
- Academic & Fundamental Research
- A standard tool for material phase transition testing, high-temperature property characterization, and atmosphere-temperature coupling mechanism studies in universities and research institutions.
Detail&Parts
Click here for the installation method of the accessory tee
Principle
The 1200℃ Split Tube Furnace utilizes a quartz tube to facilitate heat treatment processes in various industries. It operates by using a programmable temperature controller to regulate heating and cooling rates, ensuring precise temperature control. The furnace is designed for inert atmosphere applications, allowing for vacuum and gas purging to maintain specific environmental conditions during material processing.
Features
Split tube furnaces offer a number of benefits over traditional furnaces, including:
- Compact design: Split tube furnaces are more compact than traditional furnaces, making them ideal for use in space-constrained environments.
- Small footprint: Split tube furnaces have a smaller footprint than traditional furnaces, making them easier to transport and store.
- Versatile functions: Split tube furnaces can be used for a variety of applications, including heat treating, annealing, and sintering.
- Top open furnace shell design: The top open furnace shell design allows for easy observation of the samples inside the quartz tube.
- Double furnace shell design: The double furnace shell design provides forced air flow cooling to control the furnace surface temperature.
- PID programmable temperature control: The PID programmable temperature control provides excellent control accuracy and supports remote control and centralized control.
- High purity quartz tube: The high purity quartz tube has excellent acid resistance and high working temperature, resulting in a long service life and lower investment.
- Stainless steel vacuum flange: The stainless steel vacuum flange with various adapting ports meets different vacuum pump station setups, providing good sealing and a high vacuum degree.
- KT-TF12 Pro: The KT-TF12 Pro applies a 7-inch TFT touch screen controller, enabling more friendly program setting and historical data analysis.
Advantages
The 1200℃ Split Tube Furnace With Quartz Tube offers several advantages that enhance its performance and usability in various laboratory and industrial applications:
- High-Temperature Capability: The furnace is designed to operate at temperatures up to 1200 degrees Celsius, which is suitable for a wide range of high-temperature processes including crystal growth, sintering, and material testing.
- Quartz Tube Durability: The use of a high purity quartz tube ensures excellent thermal and optical properties. Quartz is known for its high softening point (1270°C), allowing it to withstand prolonged use at high temperatures without significant degradation.
- Split Design for Easy Access: The split design of the furnace facilitates easy loading and unloading of samples, reducing the risk of thermal shock and improving the overall efficiency of the operation.
- Enhanced Reaction Efficiency: The length and diameter of the furnace tube are optimized to provide longer residence times and improved heat transfer, which enhances reaction efficiency and uniformity.
- Versatile Application: Suitable for various processes including CVD (Chemical Vapor Deposition), ceramic substrate conductivity testing, and the growth of nanostructures, making it a versatile tool in material science and engineering.
- PID Temperature Control: Equipped with a PID controller, the furnace allows precise temperature regulation over 30 segments, ensuring accurate and consistent heating profiles for complex experiments.
- Safety Features: The design incorporates safety measures to protect against thermal shock and ensure uniform heating, which is crucial for the longevity of the quartz tube and the integrity of the experiments.
- Customizable Options: The furnace can be customized with different pore sizes in the quartz plate, accommodating a variety of sample types and sizes, and enhancing its applicability in diverse research and industrial settings.
These advantages make the 1200℃ Split Tube Furnace With Quartz Tube a valuable asset for laboratories and industries requiring precise high-temperature control and versatile functionality.
Safety Advantage
- KINTEKtube furnace owns over current protection and over temperature alarming function, furnace will turn off the power automatically
- Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
- KT-TF12 Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure
Technical specifications
| Furnace model | KT-TF12 |
| Max. temperature | 1200℃ |
| Constant work temperature | 1100℃ |
| Furnace tube material | High purity quartz |
| Furnace tube diameter | 30 / 40 / 60 / 80 / 100 / 120 /150 / 230 mm |
| Heating zone length | 300 / 450 / 600 / 800 mm |
| Vacuum sealing solution | SS 304 flange with O ring |
| Rated vacuum pressure | 0.001Pa/10E5 torr |
| Rated positive pressure | 0.02Mpa/150 torr |
| Chamber material | Japan alumina fiber |
| Heating element | Cr2Al2Mo2 wire coil |
| Heating rate | 0-20℃/min |
| Temperature sensor | Build in K type thermal couple |
| Temperature controller | Digital PID controller/Touch screen PID controller |
| Temperature control accuracy | ±1℃ |
| Temperature uniformity | ±5℃ |
| Electric power supply | AC110-220V,50/60HZ |
| Other quartz size and heating zone length can be customized | |
Standard Package
| No. | Description | Quantity |
| 1 | Furnace | 1 |
| 2 | Quartz tube | 1 |
| 3 | Vacuum flange | 2 |
| 4 | Tube thermal block | 2 |
| 5 | Tube thermal block hook | 1 |
| 6 | Heat resistant glove | 1 |
| 7 | Operation manual | 1 |
Optional Setup
- In tube gases detecting and monitoring,like H2, O2 and so on
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Insert gases feeding flow rate control,like mass flowmeter and float flowmeter
- Touch screen temperature controller with versatile operator friendly functions
- High vacuum pump station setups, like vane vacuum pump,molecular pump,diffusion pump
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
4.9 / 5
The programmable controller is incredibly intuitive. Set up complex 30-segment heating profiles with ease. A researcher's dream!
4.8 / 5
Incredible value for money. The performance rivals units costing twice as much. The split design makes sample handling so simple.
4.9 / 5
Arrived faster than expected, perfectly packaged. The build quality is exceptional. It feels like a truly professional instrument.
4.7 / 5
The quartz tube's purity is outstanding. No contamination in our catalyst tests. Reliability we can count on, experiment after experiment.
4.8 / 5
The 15°C/min heating/cooling rate accelerates our nanomaterial synthesis significantly. A huge technological leap for our lab.
4.9 / 5
The vacuum sealing is flawless. Achieves and maintains high vacuum effortlessly. A robust workhorse for high-temperature processing.
4.8 / 5
The compact footprint saves precious bench space without sacrificing capability. Smart, efficient design for modern laboratories.
4.7 / 5
Temperature uniformity across the hot zone is remarkable. Consistent results for our semiconductor wafer annealing. Highly impressed.
4.9 / 5
The safety features are comprehensive. Over-temperature protection gives us complete peace of mind during long, unattended runs.
4.8 / 5
Incredibly versatile. Handles everything from powder calcination to CVD with simple configuration changes. A true multi-tool.
4.9 / 5
The touchscreen interface is a game-changer. So user-friendly. Programming complex thermal cycles has never been easier.
4.7 / 5
Durability is top-notch. The furnace shell and heating elements show no signs of wear after months of heavy use. Built to last.
4.8 / 5
Precision engineering at its finest. The PID control holds temperature within a single degree. Unmatched accuracy for critical research.
4.9 / 5
The split-tube design is a lifesaver. Loading samples is quick and safe. No more struggling with hot tubes!
4.7 / 5
Excellent technical support. The documentation is clear, and the team was responsive to our questions. A great partnership.
4.8 / 5
Perfect for atmosphere-controlled experiments. The gas flow adapters work seamlessly. Expanded our research capabilities immensely.
4.9 / 5
The forced air cooling keeps the exterior safe to touch. A thoughtful feature that enhances daily lab safety and operation.
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