Products Thermal Equipment Tube Furnace 1200℃ Split Tube furnace with quartz tube
1200℃ Split Tube furnace with quartz tube

Tube Furnace

1200℃ Split Tube furnace with quartz tube

Item Number : KT-TF12

Price varies based on specs and customizations


Max. temperature
1200 ℃
Constant work temperature
1100 ℃
Furnace tube diameter
30 / 40 / 60 / 80 / 100 / 120 /150 / 230 mm
Heating zone length
300 / 450 / 600 / 800 mm
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Introduction

The 1200℃ Split Tube Furnace with Quartz Tube is a high-temperature laboratory equipment designed for precise heat treatment in inert atmospheres. Featuring a programmable temperature controller with 30 segments, it supports heating and cooling rates up to 15°C per minute. Suitable for temperatures up to 1200°C, this furnace includes a vacuum pump and accessories like alumina ceramic end plugs for uniform temperature distribution. Ideal for research and testing requiring controlled environments and high temperatures.

Applications

Tube furnaces are widely used in various fields for research and industrial applications. Here are the main application areas:

  • Universities and research institutes
  • Industrial and mining enterprises
  • New material research
  • Chemical vapor deposition
  • Small sample vacuum sintering
  • High-temperature pyrolysis
  • Composition analysis
  • Related heating treatment work

Detail&Parts

Large Tube Furnace
Quartz plate in tube furnace
1200℃ Split Tube furnace with quartz tube details
Tube Furnace Illustration(1.Temperature Zone Separation 2.Furnace Material 3.Heating Element 4.Vacuum Gauge 5.Stainless Steel Flange 6.Furnace Body 7.Temperature Control Instrument Meter System)
1200℃ Split Tube furnace with quartz tube details

The surface is not painted and electrostatically sprayed, which is luxurious and beautiful; the furnace shell adopts double-layer air-cooled structure, and the surface temperature is ≤50°C; the opening and closing furnace door, furnace body, and control cabinet are integrated design, with a compact structure; the layout of the control panel is reasonable; the material of the furnace tube can be customized according to the heat treatment material and the length of the furnace tube.

Tube furnace with quartz tube detail 1

Tube furnace with quartz tube detail 2

Tube furnace with quartz tube detail 3

Tube furnace with quartz tube detail 4

Tube furnace flange (1.Seal ring 2.Clamp 3.Tee)
Tube furnace flange (1.Seal ring 2.Clamp 3.Tee)
Tube furnace details 1. Temperature control meter optional touch screen 2. Stainless steel tube 3. Mass flow meter
Tube furnace details 1. Temperature control meter optional touch screen 2. Stainless steel tube 3. Mass flow meter
Tube Furnace Accessories 1.Vacuum Pump 2.Baffle Valve 3.Bellows 4.Tee(T-junction)
Tube Furnace Accessories 1.Vacuum Pump 2.Baffle Valve 3.Bellows 4.Tee(T-junction)

Click here for the installation method of the accessory tee

Principle

The 1200℃ Split Tube Furnace utilizes a quartz tube to facilitate heat treatment processes in various industries. It operates by using a programmable temperature controller to regulate heating and cooling rates, ensuring precise temperature control. The furnace is designed for inert atmosphere applications, allowing for vacuum and gas purging to maintain specific environmental conditions during material processing.

Features 

Split tube furnaces offer a number of benefits over traditional furnaces, including:

  • Compact design: Split tube furnaces are more compact than traditional furnaces, making them ideal for use in space-constrained environments.
  • Small footprint: Split tube furnaces have a smaller footprint than traditional furnaces, making them easier to transport and store.
  • Versatile functions: Split tube furnaces can be used for a variety of applications, including heat treating, annealing, and sintering.
  • Top open furnace shell design: The top open furnace shell design allows for easy observation of the samples inside the quartz tube.
  • Double furnace shell design: The double furnace shell design provides forced air flow cooling to control the furnace surface temperature.
  • PID programmable temperature control: The PID programmable temperature control provides excellent control accuracy and supports remote control and centralized control.
  • High purity quartz tube: The high purity quartz tube has excellent acid resistance and high working temperature, resulting in a long service life and lower investment.
  • Stainless steel vacuum flange: The stainless steel vacuum flange with various adapting ports meets different vacuum pump station setups, providing good sealing and a high vacuum degree.
  • KT-TF12 Pro: The KT-TF12 Pro applies a 7-inch TFT touch screen controller, enabling more friendly program setting and historical data analysis.

Advantages

The 1200℃ Split Tube Furnace With Quartz Tube offers several advantages that enhance its performance and usability in various laboratory and industrial applications:

  • High-Temperature Capability: The furnace is designed to operate at temperatures up to 1200 degrees Celsius, which is suitable for a wide range of high-temperature processes including crystal growth, sintering, and material testing.
  • Quartz Tube Durability: The use of a high purity quartz tube ensures excellent thermal and optical properties. Quartz is known for its high softening point (1270°C), allowing it to withstand prolonged use at high temperatures without significant degradation.
  • Split Design for Easy Access: The split design of the furnace facilitates easy loading and unloading of samples, reducing the risk of thermal shock and improving the overall efficiency of the operation.
  • Enhanced Reaction Efficiency: The length and diameter of the furnace tube are optimized to provide longer residence times and improved heat transfer, which enhances reaction efficiency and uniformity.
  • Versatile Application: Suitable for various processes including CVD (Chemical Vapor Deposition), ceramic substrate conductivity testing, and the growth of nanostructures, making it a versatile tool in material science and engineering.
  • PID Temperature Control: Equipped with a PID controller, the furnace allows precise temperature regulation over 30 segments, ensuring accurate and consistent heating profiles for complex experiments.
  • Safety Features: The design incorporates safety measures to protect against thermal shock and ensure uniform heating, which is crucial for the longevity of the quartz tube and the integrity of the experiments.
  • Customizable Options: The furnace can be customized with different pore sizes in the quartz plate, accommodating a variety of sample types and sizes, and enhancing its applicability in diverse research and industrial settings.

These advantages make the 1200℃ Split Tube Furnace With Quartz Tube a valuable asset for laboratories and industries requiring precise high-temperature control and versatile functionality.

Safety Advantage

  • Kindle Tech tube furnace owns over current protection and over temperature alarming function, furnace will turn off the power automatically
  • Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
  • KT-TF12 Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure

Technical specifications

Furnace model KT-TF12
Max. temperature 1200℃
Constant work temperature 1100℃
Furnace tube material High purity quartz
Furnace tube diameter 30 / 40 / 60 / 80 / 100 / 120 /150 / 230 mm
Heating zone length 300 / 450 / 600 / 800 mm
Vacuum sealing solution SS 304 flange with O ring
Rated vacuum pressure 0.001Pa/10E5 torr
Rated positive pressure 0.02Mpa/150 torr
Chamber material Japan alumina fiber
Heating element Cr2Al2Mo2 wire coil
Heating rate 0-20℃/min
Temperature sensor Build in K type thermal couple
Temperature controller Digital PID controller/Touch screen PID controller
Temperature control accuracy ±1℃
Temperature uniformity ±5℃
Electric power supply AC110-220V,50/60HZ
Other quartz size and heating zone length can be customized

Standard Package

No. Description Quantity
1 Furnace 1
2 Quartz tube 1
3 Vacuum flange 2
4 Tube thermal block 2
5 Tube thermal block hook 1
6 Heat resistant glove 1
7 Operation manual 1

Optional Setup

  • In tube gases detecting and monitoring,like H2, O2 and so on
  • Independent furnace temperature monitoring and recording
  • RS 485 communication port for PC remote control and data exporting
  • Insert gases feeding flow rate control,like mass flowmeter and float flowmeter
  • Touch screen temperature controller with versatile operator friendly functions
  • High vacuum pump station setups, like vane vacuum pump,molecular pump,diffusion pump

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a tube furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What is a rotary tube furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

How does a tube furnace work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

How does a rotary tube furnace work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

What is the application for tube furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

What are the advantages of a rotary tube furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What is the function of rotary tube furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

How many different types tube furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

  • Horizontal tube furnace
  • Vertical tube furnace
  • Split tube furnace
  • Rotary tube furnace
  • Tilting tube furnace
  • Sliding tube furnace
  • Fast heating and cooling tube furnace
  • Continuous feeding and discharging tube furnace

What are the advantages of rotary tube furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

What are the advantages of using a tube furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

What safety precautions should be taken when using a tube furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.
View more faqs for this product

4.8

out of

5

The split tube furnace with quartz tube is an excellent piece of equipment. It heats up quickly and evenly, and the temperature control is precise. I highly recommend this product to anyone who needs a high-quality tube furnace.

Adnan Ahmed

4.7

out of

5

I am very satisfied with the 1200℃ Split Tube furnace with quartz tube. It is well-made and easy to use. The customer service is also excellent. I would definitely recommend this product.

Natalia Perez

4.9

out of

5

The 1200℃ Split Tube furnace with quartz tube is a great value for the money. It is durable and has many features that are typically found on more expensive models. I am very happy with my purchase.

Oliver Chen

4.6

out of

5

The 1200℃ Split Tube furnace with quartz tube is a great choice for anyone who needs a reliable and affordable tube furnace. It is easy to set up and use, and it produces consistent results.

Aisha Johnson

4.8

out of

5

The 1200℃ Split Tube furnace with quartz tube is a well-made and durable piece of equipment. It is also very easy to use. I would highly recommend this product to anyone who needs a tube furnace.

Lucas Schmidt

4.7

out of

5

The 1200℃ Split Tube furnace with quartz tube is a great product. It is easy to use and produces consistent results. I am very happy with my purchase.

Isabella Garcia

4.9

out of

5

The 1200℃ Split Tube furnace with quartz tube is a great investment. It is a well-made product that is built to last. I would definitely recommend this product to anyone who needs a tube furnace.

Liam Brown

4.6

out of

5

The 1200℃ Split Tube furnace with quartz tube is a great product. It is easy to use and produces consistent results. I am very happy with my purchase.

Emma Jones

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