Tube Furnace
Multi zone tube furnace
Item Number : KT-MTF
Price varies based on specs and customizations
- Max. temperature
- 1700 ℃
- Constant work temperature
- 1650 ℃
- Furnace tube diameter
- 30 / 40 / 60 / 80 / 100 / 150 / 230 mm
- Heating zone length
- 300 / 450 / 600 / 800 mm
- Heating zone quantity
- 1-10 zones
Shipping:
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Introduction
A Multi-Zone Tube Furnace is a versatile laboratory equipment designed for high-temperature applications. It features multiple independently controlled heating zones, allowing for precise temperature gradients or uniform heating. The furnace is typically equipped with high-purity quartz or alumina tubes for sample containment and heating.
This advanced system offers a wide temperature range (300-1600℃), precise temperature control, and efficient heat insulation. Its applications include sintering, coating, thermal decomposition, and chemical vapor deposition (CVD) processes under vacuum or inert gas environments. The multiple heating zones enable customized temperature profiles, enhancing the efficiency and accuracy of thermal testing and analysis.
Applications
Multi-Zone Tube Furnaces are widely used in various applications, including:
- Sintering
- Coating
- Thermal decomposition
- CVD process
- Quenching tests
- Temperature measurements
- Chemical vapor deposition
- High-temperature heat treatment
- Metal materials
- Ceramic materials
- Nano-materials
- Semiconductor materials
- Powder metallurgy
- New materials
- Petrochemical
- Aerospace
Features
The Multi-Zone Tube Furnace offers a range of advanced features designed to enhance the efficiency and accuracy of your laboratory processes:
- Precise Temperature Control: Independent control of each heating zone ensures precise temperature distribution and minimizes temperature gradients.
- High Temperature Capability: With a maximum temperature of 1600℃, this furnace is suitable for a wide range of high-temperature applications.
- Versatile Heating Zones: Available in 2, 3, or 5 heating zones, the furnace allows for customized temperature profiles and tailored heating requirements.
- Efficient Heat Insulation: Double furnace shell design with forced air circulation minimizes heat loss and maintains a low surface temperature.
- Easy Operation: PID programmable temperature control and a user-friendly touch screen simplify operation and monitoring.
- Remote Control: Remote control and centralized control capabilities enable convenient and efficient operation.
- High Vacuum Compatibility: Stainless steel vacuum flange with multiple ports ensures excellent sealing and high vacuum pressure for vacuum-based applications.
- Data Logging and Analysis: The TFT touch screen controller allows for easy program setting, history data analysis, and recipe storage.
Principle
The Multi Zone Tube Furnace works by heating a sample in a controlled environment. The furnace has multiple heating zones, each of which can be independently controlled to create a specific temperature gradient. This allows for precise control of the heating process and can be used for a variety of applications, such as annealing, sintering, and CVD. The furnace is also equipped with a vacuum pump to create a vacuum environment, which can be used to remove gases from the sample or to create a controlled atmosphere.
Advantages
- Precise temperature control: Each heating zone can be controlled independently, allowing for precise temperature gradients and uniform heating throughout the tube.
- High temperature capability: With a maximum temperature of 1600℃, the Multi-Zone Tube Furnace can handle demanding applications requiring high temperatures.
- Vacuum and inert gas compatibility: The furnace can be used under vacuum or flowing inert gas conditions, making it suitable for various processes such as quenching, sintering, and CVD.
- High purity materials: The furnace tube is made of high-purity quartz or alumina, ensuring minimal contamination and accurate temperature measurements.
- Efficient heat insulation: Double furnace shell design and forced air flow between the inner and outer shells minimize heat loss and maintain a low surface temperature.
- User-friendly interface: TFT touch screen controller with intuitive programming and data analysis capabilities simplifies operation and monitoring.
- Versatility: Suitable for various applications in research, development, and production environments, including material processing, temperature measurements, and testing.
Safety Advantage
- Kindle Tech tube furnace owns over current protection and over temperature alarming function, furnace will turn off the power automatically once over current detected
- Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once thermal couple broken or failure detected
- TFM Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure
Technical specifications
Furnace model | KT-MTF | KT-MTF Pro |
Temperature controller | Digital PID controller | Touch screen PID controller |
Multi program preset | no | yes |
Power failure restarting | no | yes |
Max. temperature | 1700℃ | |
Constant work temperature | 1650℃ | |
Furnace tube material | High grade Quartz/ Al2O3 alumina | |
Furnace tube diameter | 30 / 40 / 60 / 80 / 100 / 150 / 230 mm | |
Heating zone length | 300 / 450 / 600 / 800 mm | |
Heating zone quantity | 1-10 zones | |
Vacuum sealing solution | SS 304 flange with O ring | |
Rated vacuum pressure | 0.001Pa/10E5 torr | |
Rated positive pressure | 0.02Mpa/150 torr | |
Chamber material | Japan Al2O3 alumina fiber | |
Heating element | Cr2Al2Mo2 wire coil | |
Thermal couple | K /S/B type | |
Temperature control accuracy | ±1℃ | |
Temperature uniformity | ±5℃ | |
Electric power supply | AC110-220V,50/60HZ | |
Other Al2O3 alumina tube size and heating zone length can be customized |
Standard Package
No. | Description | Quantity |
1 | Furnace | 1 |
2 | Alumina tube | 1 |
3 | Vacuum flange | 2 |
4 | Tube thermal block | 2 |
5 | Tube thermal block hook | 1 |
6 | Heat resistant glove | 1 |
7 | Operation manual | 1 |
Optional Setup
- In tube gases detecting and monitoring,like H2, O2 and so on
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Insert gases feeding flow rate control,like mass flowmeter and float flowmeter
- Touch screen temperature controller with versatile operator friendly functions
- High vacuum pump station setups, like vane vacuum pump,molecular pump,diffusion pump
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is a tube furnace?
Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.
According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.
To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.
What are the main types of rubber processing machines?
What is a rotary tube furnace?
How does a tube furnace work?
Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.
What is a atmospheric furnace?
What types of materials can be processed in a rotary furnace?
What is the principle of operation for a twin screw extruder plastic granulation machine?
How does a rotary tube furnace work?
What is the application for tube furnace?
Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.
Tube furnace features simple structure, easy operation, easy control and continuous production.
Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.
What is the use of atmosphere furnace?
What are the rotary furnace types?
What is the purpose of a plate vulcanizing press in rubber processing?
What are the advantages of a rotary tube furnace?
What is the function of rotary tube furnace?
How many different types tube furnace?
Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:
- Horizontal tube furnace
- Vertical tube furnace
- Split tube furnace
- Rotary tube furnace
- Tilting tube furnace
- Sliding tube furnace
- Fast heating and cooling tube furnace
- Continuous feeding and discharging tube furnace
How does an atmosphere furnace work?
What are the advantages of rotor furnace?
How does an open mixing mill for rubber work?
What are the advantages of rotary tube furnace?
What are the advantages of using a tube furnace?
What are the advantages of using atmosphere furnaces?
What is the efficiency of a rotary furnace?
What are the advantages of using a lab internal rubber mixer?
What safety precautions should be taken when using a tube furnace?
What factors should be considered when selecting an atmosphere furnace?
Can a rotary furnace be used for continuous production?
What applications does a small lab rubber calendering machine have?
How can the performance of a rotary furnace be optimized?
How does an automatic high temperature heat press machine function?
What makes a lab blown film extrusion machine useful?
4.7
out of
5
The multi zone tube furnace from KINTEK SOLUTION is a great investment for any lab. It's easy to use and has a wide range of features that make it perfect for a variety of applications.
4.8
out of
5
I've been using KINTEK SOLUTION's multi zone tube furnace for over a year now and I'm very impressed with its performance. It's a great piece of equipment that's well worth the investment.
4.9
out of
5
The multi zone tube furnace from KINTEK SOLUTION is a must-have for any lab that needs to perform high-temperature experiments. It's easy to use and has a wide range of features that make it perfect for a variety of applications.
4.7
out of
5
I'm very happy with the multi zone tube furnace I purchased from KINTEK SOLUTION. It's a great piece of equipment that's well worth the investment.
4.8
out of
5
The multi zone tube furnace from KINTEK SOLUTION is a great choice for any lab that needs a reliable and easy-to-use furnace. I highly recommend it.
4.9
out of
5
I've been using the multi zone tube furnace from KINTEK SOLUTION for a few months now and I'm very happy with it. It's a great piece of equipment that's well worth the investment.
4.7
out of
5
The multi zone tube furnace from KINTEK SOLUTION is a great choice for any lab that needs a reliable and easy-to-use furnace. I highly recommend it.
4.8
out of
5
I've been using the multi zone tube furnace from KINTEK SOLUTION for a few months now and I'm very happy with it. It's a great piece of equipment that's well worth the investment.
4.9
out of
5
The multi zone tube furnace from KINTEK SOLUTION is a great choice for any lab that needs a reliable and easy-to-use furnace. I highly recommend it.
4.7
out of
5
I've been using the multi zone tube furnace from KINTEK SOLUTION for a few months now and I'm very happy with it. It's a great piece of equipment that's well worth the investment.
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