Vacuum Furnace
2200 ℃ Graphite Vacuum furnace
Item Number : KT-VG
Price varies based on specs and customizations
- Max. temperature
- 2200 ℃
- Constant work temperature
- 2100 ℃
- Heating rate
- 0-10 ℃/min
- Effective volume
- 12-150 L
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Introduction
The 2200℃ Graphite Vacuum Furnace is a high-temperature furnace that utilizes graphite felt as its thermal insulation material and graphite resistant rods as its heating element. It can reach a maximum working temperature of up to 2200℃, making it ideal for vacuum reaction sintering of various materials such as tungsten alloy, silicon carbide, molybdenum alloy, titanium alloy, cemented carbide, and carbon materials.
The furnace features a high vacuum performance, with a maximum vacuum level of up to 6*10-3Pa, and no high-temperature gassing. It also has an excellent vacuum pressure maintaining performance, with a 0.67Pa/h vacuum pressure rise rate.
The furnace's safety features include overcurrent protection and over-temperature alarming function, with automatic power-off. It also has a built-in thermal couple detecting function, with automatic heating stoppage and alarm in case of breakage or failure detection.
Applications
The KT-VG Graphite vacuum furnace is an exceptional high-temperature furnace that is widely used in various industries for high-temperature treatment of materials in a vacuum or protective atmosphere environment. Here are some of its main application areas:
- Vacuum reaction sintering of various materials such as tungsten alloy, silicon carbide, molybdenum alloy, titanium alloy, cemented carbide, and carbon materials
- High-temperature brazing and soldering
- Annealing and heat treatment of metals and alloys
- Debinding and sintering of ceramic materials
- Crystal growth
- Vacuum coating and deposition
- Research and development of new materials
Features
The Vacuum Graphite Furnace Horizontal Type is a high-performance furnace ideal for vacuum and controlled atmosphere sintering applications. With its advanced features and capabilities, this furnace offers numerous benefits to users, including:
- Super high working temperature:** Capable of reaching temperatures up to 2200℃, making it suitable for high-temperature treatment of various materials.
- High vacuum performance:** Achieves a maximum vacuum level of up to 6*10-3Pa, ensuring a clean and controlled environment for material processing.
- Excellent vacuum pressure maintaining performance:** Maintains a stable vacuum environment with a pressure rise rate of only 0.67Pa/h, preventing contamination and ensuring process integrity.
- Vacuum shell body double-layer design:** Features a double-layer jacket for cold water circulation fast cooling, effectively reducing the outer shell surface temperature for improved safety and operator comfort.
- Independent air input and output ports:** Allows for controlled atmosphere working, enabling users to tailor the furnace environment to specific process requirements.
- Optional manual and automatic pneumatic vacuum valves:** Provides flexibility in vacuum control, accommodating different working requirements and automation needs.
- PID programmable microprocessor temperature control system:** Ensures precise temperature control, optimizing process outcomes and reducing product defects.
- Professional heating elements configuration:** Optimized for heat radiation and longevity, maximizing performance and extending service life.
- Safety interlock system:** Powers off the furnace when the door is open or in cases of over-temperature or sensor failure, ensuring operator safety and preventing accidents.
Principle
The 2200 ℃ Graphite Vacuum Furnace utilizes a high-temperature graphite heating element within an insulated graphite chamber. This specialized design allows for precise temperature control and uniform heating distribution. The furnace operates under vacuum conditions, enabling the controlled atmosphere processing of materials at elevated temperatures. The vacuum environment minimizes gas contamination, oxidation, and degassing, ensuring the purity and integrity of the treated materials.
Advantages
- Super high working temperature in vacuum and controlled atmosphere sintering
- High vacuum performance, with a maximum vacuum level of up to 6*10-3Pa, and no high temperature gassing
- Excellent vacuum pressure maintaining performance, with a 0.67Pa/h vacuum pressure rise rate
- Vacuum shell body double-layer design, with a jacket for cold water circulation fast cooling
- Independent air input and output ports, with a controlled atmosphere working function available too
- Optional manual and automatic pneumatic vacuum valves for different working requirements
- PID programmable microprocessor temperature control system, ensuring accurate temperature control
- Professional heating elements configuration to optimize heat radiation properties, and ensure the longest service life
- Safety interlock system, which powers off the furnace when the door is open, or in cases of over-temperature or sensor failure
Safety Advantage
- Overcurrent protection and over-temperature alarming function, with automatic power-off
- Built-in thermal couple detecting function, with automatic heating stoppage and alarm in case of breakage or failure detection
- Power failure restarting function, which resumes the furnace heating program when power is restored after a power failure
Technical specifications
| Furnace model | KT-VG | ||
| Max. temperature | 2200 ℃ | ||
| Constant work temperature | 2100 ℃ | ||
| Chamber insulation material | Graphite felt | ||
| Heating element | Graphite resistant rod | ||
| Heating rate | 0-10℃/min | ||
| Temperature sensor | T/R thermocouple and infrared thermometer | ||
| Temperature controller | Touch screen PID controller with PLC | ||
| Temperature control accuracy | ±1℃ | ||
| Electric power supply | AC110-440V,50/60HZ | ||
| Standard Chamber Sizes Stocks | |||
| Chamber size (mm) | Effective volume (L) | Chamber size (mm) | Effective volume (L) |
| 200x200x300 | 12 | 400x400x600 | 96 |
| 300x300x400 | 36 | 500x500x700 | 150 |
| Customer design sizes and volume is accepted | |||
Optional Setup
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Optional pneumatic vacuum valve linkage with temperature controller
- Touch screen temperature controller with versatile operator friendly functions
- Cold water circulation cooling machine for furnace shell jacket cooling system
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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FAQ
What is a vacuum furnace used for?
What is a graphitization furnace?
What is CVD furnace?
Chemical vapor deposition (CVD) is a technology that uses various energy sources such as heating, plasma excitation or light radiation to chemically react gaseous or vapor chemical substances on the gas phase or gas-solid interface to form solid deposits in the reactor by means of chemical reaction.To put it simply, two or more gaseous raw materials are introduced into a reaction chamber, and then they react with each other to form a new material and deposit it on the substrate surface.
CVD furnace is one combined furnace system with high temperature tube furnace unit,gases control unit, and vacuum unit, it is widely used for experiment and production of composite material preparation, microelectronics process, semiconductor optoelectronic, solar energy utilization, optical fiber communication, superconductor technology, protective coating field.
What is a tube furnace?
Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.
According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.
To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.
What is the process of a vacuum furnace?
What is the purpose of a vacuum hot press furnace?
What are the main applications of graphitization furnaces?
How does a vacuum induction melting furnace work?
What is vacuum arc melting process?
How does CVD furnace work?
CVD furnace system consists of high temperature tube furnace unit, reacting gas source precise control unit, vacuum pump station and corresponding assembling parts.
Vacuum pump is to remove the air from the reacting tube,and make sure there is no unwanted gases inside the reaction tube, after that the tube furnace will heat the reaction tube to a target temperature, then reacting gas source precise control unit can introduce different gases with a set ratio into the furnace tube for the chemical reaction, the chemical vapor deposition will be formed in the CVD furnace.
What is a atmospheric furnace?
How does a tube furnace work?
Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.
What gas is used in a vacuum furnace?
What are the advantages of a vacuum hot press furnace?
What are the different types of graphitization furnaces?
What are the advantages of vacuum induction melting?
What is VAR Vacuum Arc Remelting (VAR)Furnace?
Which gas is used in CVD process?
There are tremendous gas sources can be used in the CVD process, the common chemical reactions of CVD includes Pyrolysis, photolysis, reduction, oxidation, redox,so the gases involved in these chemical reactions can be used in the CVD process.
We take CVD Graphene growth for an example, the gases used in the CVD process will be CH4,H2,O2 and N2.
What is the use of atmosphere furnace?
What is the application for tube furnace?
Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.
Tube furnace features simple structure, easy operation, easy control and continuous production.
Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.
What is the heating element used in a vacuum furnace?
How does a vacuum hot press furnace work?
How does a graphitization furnace work?
How does vacuum help in induction melting furnace?
How does vacuum arc melting furnace work?
What is the advantage of CVD system?
- Wide range of films can be produced, metal film, nonmetal film and multi-component alloy film as required. At the same time, it can prepare high-quality crystals that are difficult to obtain by other methods, such as GaN, BP, etc.
- The film forming speed is fast, usually several microns per minute or even hundreds of microns per minute. It is possible to simultaneously deposit large quantities of coatings with uniform composition, which is incomparable to other film preparation methods, such as liquid phase epitaxy (LPE) and molecular beam epitaxy (MBE).
- The working conditions are carried out under normal pressure or low vacuum conditions, so the coating has good diffraction, and the workpieces with complex shapes can be uniformly coated, which is much superior to PVD.
- Due to the mutual diffusion of reaction gas, reaction product and substrate, a coating with good adhesion strength can be obtained, which is crucial for preparing surface strengthened films such as wear-resistant and anti-corrosion films.
- Some films grow at a temperature far lower than the melting point of the film material. Under the condition of low temperature growth, the reaction gas and reactor wall and impurities contained in them almost do not react, so a film with high purity and good crystallinity can be obtained.
- Chemical vapor deposition can obtain a smooth deposition surface. This is because compared with LPE, chemical vapor deposition (CVD) is carried out under high saturation, with high nucleation rate, high nucleation density, and uniform distribution on the whole plane, resulting in a macroscopic smooth surface. At the same time, in chemical vapor deposition, the average free path of molecules (atoms) is much larger than LPE, so the spatial distribution of molecules is more uniform, which is conducive to the formation of a smooth deposition surface.
- Low radiation damage, which is a necessary condition for manufacturing metal oxide semiconductors (MOS) and other devices
How does an atmosphere furnace work?
How many different types tube furnace?
Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:
- Horizontal tube furnace
- Vertical tube furnace
- Split tube furnace
- Rotary tube furnace
- Tilting tube furnace
- Sliding tube furnace
- Fast heating and cooling tube furnace
- Continuous feeding and discharging tube furnace
What are the common applications of vacuum hot press furnaces?
What are the advantages of using a graphitization furnace?
What is vacuum induction melting furnace?
What are the applications of vacuum arc melting furnaces?
What does PECVD stand for?
PECVD is a technology that uses plasma to activate reaction gas, promote chemical reaction on the surface of substrate or near surface space, and generate solid film. The basic principle of plasma chemical vapor deposition technology is that under the action of RF or DC electric field, the source gas is ionized to form a plasma, the low-temperature plasma is used as the energy source, an appropriate amount of reaction gas is introduced, and the plasma discharge is used to activate the reaction gas and realize chemical vapor deposition.
According to the method of generating plasma, it can be divided into RF plasma, DC plasma and microwave plasma CVD, etc...
What are the advantages of using atmosphere furnaces?
What are the advantages of using a tube furnace?
What factors should be considered when selecting a vacuum hot press furnace?
What are the advantages of using vacuum arc melting furnaces?
What is the difference between CVD and PECVD?
The difference between PECVD and traditional CVD technology is that the plasma contains a large number of high-energy electrons, which can provide the activation energy required in the chemical vapor deposition process, thus changing the energy supply mode of the reaction system. Since the electron temperature in the plasma is as high as 10000K, the collision between electrons and gas molecules can promote the chemical bond breaking and recombination of the reaction gas molecules to generate more active chemical groups, while the whole reaction system maintains a lower temperature.
So compared to the CVD process, PECVD can carry out the same chemical vapor deposition process with a lower temperature.
What factors should be considered when selecting an atmosphere furnace?
What safety precautions should be taken when using a tube furnace?
What safety precautions should be followed when using a vacuum arc melting furnace?
4.6
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KT-VG Graphite vacuum furnace is a remarkable advanced intelligent heating furnace, with accurate temperature control. It's a great choice for high-temperature treatment of materials.
4.7
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The graphite-based furnace offers top-notch thermal efficiency, thanks to its graphite wafer. It's lightweight and provides uniform heating, making it an ideal choice for various applications.
4.8
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The electron microscope pictures clearly showcase the transformation of graphite layers before and after heat treatment. This furnace delivers exceptional results for graphitization processes.
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The graphite rod selection is crucial for uniform heating and extended service life. Proper usage and temperature control ensure the longevity of the graphite rod.
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Vacuum sintering furnace offers versatility for processing various materials like hard alloys, carbon composites, and photoelectric coating materials. It's a valuable tool for high-temperature sintering.
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The choice of heating elements, like graphite, molybdenum, or tungsten, enables precise temperature control and efficient heating in vacuum furnaces.
4.9
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KT-VG Graphite vacuum furnace excels in vacuum reaction sintering of materials like tungsten alloy, silicon carbide, and molybdenum alloy. Its exceptional temperature control ensures consistent results.
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The temperature sensor with a Tungsten rhenium thermocouple and an infrared thermometer enhances temperature accuracy and reliability, ensuring precise control during the heating process.
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The vacuum shell body's double-layer design with cold water circulation cooling effectively reduces the outer shell temperature, enhancing safety and user comfort.
4.8
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The independent air input and output ports allow for a controlled atmosphere working function, expanding the furnace's capabilities and enabling various process conditions.
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The PID programmable microprocessor temperature control system ensures accurate and stable temperature regulation, ensuring precise heating and uniform results.
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The professional heating elements configuration optimizes heat radiation properties, maximizing energy efficiency and extending the service life of the furnace.
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The safety interlock system provides peace of mind, automatically powering off the furnace when the door is open or in cases of over-temperature or sensor failure, ensuring user safety.
4.8
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The overcurrent protection and over-temperature alarming function, along with automatic power-off, ensure safe operation and prevent potential hazards, enhancing user confidence.
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The built-in thermal couple detecting function offers an additional layer of safety by automatically stopping heating and triggering an alarm in case of breakage or failure detection, minimizing downtime and ensuring reliable operation.
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The power failure restarting function is a lifesaver! It resumes the heating program upon power restoration, preventing disruptions and ensuring seamless continuation of processes.
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The optional setups, such as independent furnace temperature monitoring and RS 485 communication port, provide enhanced control and data management capabilities, making the furnace even more versatile and user-friendly.
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The cold water circulation cooling machine for the furnace shell jacket cooling system is a great addition, ensuring effective temperature regulation and extending the lifespan of the furnace.
4.9
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KT-VG Graphite vacuum furnace is an exceptional choice for high-temperature applications. Its advanced features, safety mechanisms, and optional setups make it a reliable and versatile tool in any laboratory.
PDF - 2200 ℃ Graphite Vacuum furnace
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DownloadCatalog of Graphitization Furnace
DownloadCatalog of Vacuum Induction Melting Furnace
DownloadCatalog of Vacuum Arc Melting Furnace
DownloadCatalog of Cvd Furnace
DownloadCatalog of Atmosphere Furnace
DownloadCatalog of Tube Furnace
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