Graphitization furnace
Large Vertical Graphite Vacuum Graphitization Furnace
Item Number : GF-08
Price varies based on specs and customizations
- Volume (L)
- 703 / 1000 / 1500 / 2260
- Effective heating area (mm)
- Ф800X1400 / Ф900X1600 / Ф1000X2000 / Ф1200X2000
- Power (KW)
- 500 / 600 / 800 / 1200
- Frequency (HZ)
- 1000
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Introduction
A large vertical high-temperature graphitization furnace is a type of industrial furnace used for the graphitization of carbon materials, such as carbon fiber and carbon black. It is a high-temperature furnace that can reach temperatures of up to 3100°C. The furnace is typically used for the production of large-scale carbon-carbon composites, such as carbon-carbon crucibles and carbon-carbon cylinders. The furnace is also used for the graphitization of large quantities of carbon materials, such as carbon black and carbon fiber.
Applications
This large vertical high temperature graphitization furnace is specifically designed for the large-scale production of graphite crucibles, large-size cylinders, and the graphitization of large quantities of carbon materials. It is widely used in the following applications:
- Ceramic firing
- Carbide growth
- Carbonization
- Graphitization
- Sintering
- Annealing
- Brazing
- Degassing
Features
The large vertical high temperature graphitization furnace is a high-performance heating furnace that offers several advantages for users:
- Large Volume: Accommodates large graphite crucibles for the graphitization of large carbon materials.
- Fast Heating and High Efficiency: Utilizes medium frequency induction heating for rapid heating and improved efficiency.
- Low Energy Consumption and Good Stability: Employs double-layer alumina brick insulation to prevent short circuits, ensuring good heat insulation, fire resistance, and minimal heat loss.
- Continuous Operation: Multiple electric furnaces can be configured with a single power supply, allowing for continuous operation by powering on/off individual furnaces for heating and cooling.
- Comprehensive Control and Protection System: Includes a digital flow monitoring system, water flow monitoring and protection in the power cabinet, high-performance medium frequency contactor, and a PLC water, electricity, gas automatic control and protection system.
Principle
The large vertical high-temperature graphitization furnace utilizes medium frequency induction heating to rapidly elevate temperatures. Its double-layer alumina brick insulation effectively prevents short circuits and provides excellent heat insulation, minimizing heat loss. The furnace's PLC system automates water, electricity, and gas control, ensuring optimal process conditions. With its large volume capacity, this furnace is ideal for large-scale graphitization of carbon materials, graphite crucibles, and cylinders.
Advantages
- Large volume: Suitable for graphitization of large quantities of carbon materials.
- Fast heating and high efficiency: Utilizes medium frequency induction heating for rapid heating.
- Low energy consumption and good stability: Double-layer alumina brick insulation minimizes heat loss and ensures equipment stability.
- Multiple furnace operation: Single power supply supports multiple furnaces for continuous operation.
- Advanced control system: PLC-based automatic control and protection system for water, electricity, and gas.
- Water flow monitoring and protection: Digital flow monitoring for each water channel.
- High-performance contactor: High-performance medium frequency contactor for furnace conversion.
- Versatile applications: Suitable for a wide range of high temperature treatment and graphitization applications.
Technical parameters
- Large volume: large graphite crucible, which can meet the graphitization of large carbon materials; it adopts medium frequency induction heating, which has fast heating and high efficiency;
- Low energy consumption and good stability: Double-layer alumina brick insulation material is used to prevent short circuit between carbon felt and coil, good heat insulation and fire resistance, small heat loss, and good equipment stability;
- According to the needs of the sintering process time, a single power supply can be configured with multiple electric furnaces, and the multiple furnaces can be powered on to heat up and power off to cool down respectively to achieve continuous operation;
- Digital flow monitoring system, each channel of water flow monitoring and protection in the power cabinet, furnace conversion using high-performance medium frequency contactor; comprehensive PLC water, electricity, gas automatic control and protection system.
| Product model specifications | GF-08-Ф80X140 | GF-08-Ф90X160 | GF-08-Ф100X200 | GF-08-Ф120X200 |
|---|---|---|---|---|
| Volume(L) | 703 | 1000 | 1500 | 2260 |
| Rated temperature(C) | 2800 | 2800 | 2600 | 2600 |
| Limit temperature(C) | 3100 | 3100 | 2800 | 2800 |
| Effective heating area (mm) | Ф800×1400 | Ф900×1600 | Ф1000×2000 | Ф1200×2000 |
| Power(KW) | 500 | 600 | 800 | 1200 |
| Frequency(HZ) | 1000 | 1000 | 1000 | 1000 |
| Discharging method | Upper discharge/lower discharge | |||
| Temperature control method | Japan Shima Electric Thermostat | |||
| heating method | Induction heating | |||
| Vacuum system | Rotary vane vacuum pump (for high vacuum requirements, Roots vacuum pump and oil diffusion pump are required) | |||
| sintering atmosphere | N² Ar and other gases | |||
| Rated power supply voltage (V) | 380 | |||
| Rated heating voltage (V) | 750 | |||
| Vacuum limit (Pa) | 100 (vacuum cold state) | |||
FAQ
What Is A Graphitization Furnace?
What Is A Graphite Vacuum Furnace Used For?
What Is A Vacuum Furnace Used For?
What Are The Key Features Of The Large Vertical High Temperature Graphitization Furnace?
What Are The Advantages Of Using The Large Vertical High Temperature Graphitization Furnace?
What Are The Safety Features Of The Large Vertical High Temperature Graphitization Furnace?
What Are The Main Applications Of Graphitization Furnaces?
What Are The Main Types Of Graphite Vacuum Furnaces?
What Is The Process Of A Vacuum Furnace?
What Are The Different Types Of Graphitization Furnaces?
How Does A Graphite Vacuum Furnace Work?
What Gas Is Used In A Vacuum Furnace?
How Does A Graphitization Furnace Work?
What Are The Advantages Of Using A Graphite Vacuum Furnace?
What Is The Heating Element Used In A Vacuum Furnace?
What Are The Advantages Of Using A Graphitization Furnace?
What Temperature Range Can A Graphite Vacuum Furnace Achieve?
What Industries Benefit From Graphite Vacuum Furnaces?
4.8
out of
5
Excellent furnace for large-scale graphitization. Fast heating and low energy consumption.
4.9
out of
5
Highly efficient furnace with advanced control system. Ensures consistent product quality.
4.7
out of
5
Durable and reliable furnace. Meets our demanding production requirements.
4.8
out of
5
Impressive furnace with large volume capacity. Perfect for our large-scale carbon material processing.
4.9
out of
5
Excellent value for money. The furnace has significantly improved our production efficiency.
4.7
out of
5
User-friendly interface and comprehensive control system. Makes operation a breeze.
4.8
out of
5
Highly recommended for large-scale production of graphite crucibles and cylinders.
4.9
out of
5
Exceptional furnace with advanced technological features. Delivers exceptional results.
4.7
out of
5
Prompt delivery and excellent customer support. Highly satisfied with the product.
4.8
out of
5
Reliable and efficient furnace. Has exceeded our expectations in terms of performance.
4.9
out of
5
Excellent furnace for high-temperature treatment and graphitization applications. Highly recommend.
4.7
out of
5
Durable and well-built furnace. Has proven to be a valuable asset in our laboratory.
4.8
out of
5
Fast heating and precise temperature control. Ensures consistent product quality.
4.9
out of
5
Exceptional furnace with cutting-edge technology. Has revolutionized our research capabilities.
4.7
out of
5
Value for money and excellent customer service. Highly recommend this product.
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