Graphitization furnace

High Thermal Conductivity Film Graphitization Furnace

Name: High Thermal Conductivity Film Graphitization Furnace
Brand: Kintek Solution
SKU: GF-03
Rating: 4.76 (9 reviews)

Item Number : GF-03

Price varies based on specs and customizations

Maximum operating temperature: 3100℃
Commonly used temperature: 2800℃
Temperature uniformity: ≤±25℃
Temperature measurement: far-infrared optical temperature measurement (1000-3200℃)

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Introduction

A high thermal conductivity film graphitization furnace is a specialized equipment designed for the graphitization process of high thermal conductivity films, particularly polyimide (PI) films. This furnace utilizes medium frequency induction heating to achieve rapid temperature rise and high efficiency. Its unique design ensures exceptional temperature uniformity throughout the furnace chamber. The furnace is constructed with double-layer alumina brick insulation to prevent short circuits, providing excellent heat insulation and fire resistance, resulting in minimal heat loss and enhanced equipment stability. It offers the flexibility of configuring multiple electric furnaces with a single power supply, allowing continuous operation by powering on furnaces for heating and powering off for cooling. The furnace is equipped with a digital flow monitoring system for each water channel, ensuring comprehensive protection in the power cabinet. It employs high-performance medium frequency contactors and a PLC-based automatic control and protection system for water, electricity, and gas.

High Thermal Conductivity Film Graphitization Furnace

Applications

The high thermal conductivity film graphitization furnace is widely used in various industries, including:

Ceramic firing
Carbide growth
Carbonization
Graphitization
Sintering
Annealing
Brazing
Degassing

Features

The High thermal conductivity film graphitization furnace feature:

Temperature uniformity: The unique furnace design ensures excellent temperature uniformity throughout the furnace chamber, resulting in consistent and high-quality graphitization.
Energy efficiency: Double-layer alumina brick insulation minimizes heat loss, reducing energy consumption and operating costs.
Stability: The high-performance medium frequency contactor and comprehensive PLC control system ensure stable and reliable operation.
Multiple furnace operation: A single power supply can be configured with multiple furnaces, allowing for continuous operation and increased productivity.
Digital flow monitoring: Each channel of water flow is monitored and protected in the power cabinet, ensuring safe and efficient operation.

Principle

The high thermal conductivity film graphitization furnace uses medium frequency induction heating to rapidly increase the temperature of the furnace body, greatly improving temperature uniformity. The double-layer alumina brick insulation material prevents short circuits between carbon felt and the coil, providing good heat insulation and fire resistance, reducing heat loss, and ensuring equipment stability. The furnace can be configured with multiple power supplies to meet the sintering process time requirements, enabling continuous operation with multiple furnaces heating up and cooling down separately. A digital flow monitoring system monitors and protects each water channel in the power cabinet, while the furnace conversion uses a high-performance medium frequency contactor. The PLC water, electricity, gas automatic control and protection system provides comprehensive monitoring and protection.

Advantages

High temperature uniformity: The furnace's unique design ensures excellent temperature uniformity throughout the furnace chamber, resulting in consistent and reliable results.
Low energy consumption: The double-layer alumina brick insulation material provides excellent heat insulation and fire resistance, minimizing heat loss and reducing energy consumption.
Good stability: The furnace's robust construction and high-performance components ensure stable and reliable operation, even under demanding conditions.
Continuous operation: Multiple furnaces can be powered on and off independently, allowing for continuous operation and maximizing productivity.
Comprehensive control system: The PLC-based water, electricity, and gas control system provides comprehensive monitoring and protection, ensuring safe and efficient operation.
Digital flow monitoring system: Each channel of water flow is monitored and protected in the power cabinet, providing real-time feedback and preventing potential issues.
High-performance medium frequency contactor: The use of high-performance medium frequency contactors ensures reliable and efficient power conversion.

Technical parameters

Maximum operating temperature: 3100℃

Commonly used temperature: 2800℃

Working atmosphere in the furnace: vacuum, hydrogen, nitrogen, inert gas, etc.

Temperature uniformity: ≤±25℃

Temperature measurement: far-infrared optical temperature measurement (1000-3200℃);

Temperature measurement accuracy: 0.2~0.75%

Temperature control: program control and manual control; temperature control accuracy: ±1℃

Product model specifications	GF-03-Ф40×100	GF-03-Ф50×100	GF-03-Ф60×100	GF-03-Ф90×160
Volume(L)	125	196	282	1000
Rated temperature(C)	2800	2800	2800	2800
Limit temperature(C)	3100	3100	3100	3100
Effective heating area (mm)	Ф400×1000	Ф500×1000	Ф600×1000	Ф900×1000
Power(KW)	150	200	30	600
Frequency(HZ)	1500	1000	1000	1000
Temperature control method	Japan Shima Electric Thermostat
Heating method	Induction heating
Vacuum system	Rotary vane vacuum pump (for high vacuum requirements, Roots vacuum pump and oil diffusion pump are required)
Sintering atmosphere	N² Ar and other gases
Rated power supply voltage (V)	380
Rated heating voltage (V)	750
Vacuum limit (Pa)	100 (vacuum cold state)

FAQ

What is a graphitization furnace?

A graphitization furnace is a specialized piece of equipment used to convert carbonaceous materials, such as petroleum coke or coal tar pitch, into graphite through high-temperature processing in an inert atmosphere. This process typically involves temperatures ranging from 2500 to 3000 degrees Celsius.

What is a tube furnace?

Laboratory tube furnace is one classic external heating high temperature tube furnace, also named hot wall heating furnace.

According to the different working temperature, furnace tube material usually can be transparent quartz tubes, high purity alumina ceramic tubes and high strength metal alloy tubes.

To meet different thermal researching purposes, tube furnace can be designed with multi heating zones, so as to have a flexible control of temperature gradient in the tube working chamber; furnace tube can work with a controlled atmosphere working environment or a high vacuum working environment.

What are muffle furnace used for?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What are the advantages of using a high thermal conductivity film graphitization furnace?

High thermal conductivity film graphitization furnaces offer several advantages, including:- Improved temperature - uniformity throughout the furnace chamber- Reduced energy consumption and improved stability- Ability to configure multiple furnaces with a single power supply for continuous operation- Comprehensive PLC water, electricity, gas automatic control and protection system

What is the difference between a high thermal conductivity film graphitization furnace and a graphite tube furnace?

High thermal conductivity film graphitization furnaces use medium frequency induction heating to achieve rapid temperature rise and high efficiency, while graphite tube furnaces use graphite tubes to heat samples or workpieces. Graphite tube furnaces offer advantages such as fast heating speed, good temperature uniformity, and easy operation.

What are the applications of high thermal conductivity film graphitization furnaces?

- High thermal conductivity film graphitization furnaces are used in various applications, including:- Production of high thermal conductivity film (PI film)- Graphitization treatment- Graphene growth- Carbon nanotubes preparation

What are the main applications of graphitization furnaces?

Graphitization furnaces are crucial in industries such as metallurgy, electronics, and aerospace. They produce high-quality graphite products like electrodes, crucibles, and structural components, which are essential for various high-temperature applications.

How does a tube furnace work?

Tube furnace heating elements are placed surrounding the cylindrical cavity, furnace can only heat the samples in the cylindrical cavity through indirect thermal radiation, since furnace tube can prevent sample material from contacting with furnace heating elements and insulation materials, so tube furnace creates a clean isolated heat chamber and reduce risks of the sample material contaminating by the furnace.

What are the types of muffle furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What are the different types of graphitization furnaces?

There are several types of graphitization furnaces, including Horizontal High Temperature Graphitization Furnaces, Large Vertical Graphitization Furnaces, Continuous Graphitization Furnaces, Negative Material Graphitization Furnaces, Vertical High Temperature Graphitization Furnaces, Ultra-high Temperature Graphitization Furnaces, IGBT Experimental Graphitization Furnaces, High Thermal Conductivity Film Graphitization Furnaces, Bottom Discharge Graphitization Furnaces for Carbon Materials, and 2200°C Graphite Vacuum Furnaces.

What is the application for tube furnace?

Tubular furnace is mainly used in metallurgy, glass, heat treatment, lithium anode and cathode materials, new energy, abrasives and other industries, and is a professional equipment for measuring materials under certain temperature conditions.

Tube furnace features simple structure, easy operation, easy control and continuous production.

Tube furnace is also widely applied in the CVD (chemical vapor deposition) and plasma enhanced CVD systems.

What is muffle furnace in chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

How does a graphitization furnace work?

A graphitization furnace works by subjecting carbonaceous materials to extremely high temperatures, typically between 2500 to 3000 degrees Celsius, in an inert atmosphere. This process rearranges the carbon atoms in the material, converting it into graphite, which has unique properties such as high thermal conductivity, low thermal expansion, and chemical inertness.

How many different types tube furnace?

Tube furnace can work with different mechanical functions smoothly, so there are many different types tube furnace variations for different experiment purposes, typical furnace furnaces are as below:

Horizontal tube furnace
Vertical tube furnace
Split tube furnace
Rotary tube furnace
Tilting tube furnace
Sliding tube furnace
Fast heating and cooling tube furnace
Continuous feeding and discharging tube furnace

What is the use of muffle furnace for ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What are the advantages of using a graphitization furnace?

The advantages of using a graphitization furnace include the production of high-quality graphite with excellent thermal conductivity, low thermal expansion, and chemical inertness. These properties make graphite ideal for a wide range of high-temperature applications in industries like metallurgy, electronics, and aerospace.

What are the advantages of using a tube furnace?

Tube furnaces offer several advantages for high-temperature applications. Firstly, they provide precise and uniform temperature control, allowing for accurate and repeatable heating processes. This is crucial for materials research and heat treatment applications where temperature consistency is essential. Secondly, tube furnaces have a compact design, making them suitable for use in limited laboratory or industrial spaces. They are also versatile and can accommodate a wide range of sample sizes and shapes. Additionally, tube furnaces are energy-efficient, as they typically have good insulation and can reach high temperatures quickly. Some models also offer programmable temperature profiles, allowing for automated heating and cooling cycles. Overall, tube furnaces enable efficient and controlled high-temperature processes in various scientific and industrial fields.

What is the temperature of muffle furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What safety precautions should be taken when using a tube furnace?

When using a tube furnace, it is important to follow safety precautions to prevent accidents and ensure operator and sample safety. Firstly, proper training should be provided to personnel operating the furnace to ensure they understand its operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as heat-resistant gloves, goggles, and lab coats, should be worn to protect against burns and potential hazards. Thirdly, it is crucial to properly load the sample or material inside the furnace, ensuring it is securely positioned and does not obstruct airflow. Adequate ventilation should be provided to remove any potential gases or fumes generated during heating. It is also important to regularly inspect and maintain the furnace, including checking the heating elements and electrical connections, to ensure safe and reliable operation.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.

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4.8

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5

The furnace is well-designed and stable, allowing for continuous operation with multiple furnaces heating up and cooling down separately.

Eleanor Buarque

4.9

out of

5

I am impressed with the excellent temperature uniformity throughout the furnace chamber, resulting in consistent and high-quality graphitization.

Sadie O'Farrell

4.6

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5

The digital flow monitoring system monitors and protects each water channel in the power cabinet, ensuring safe and efficient operation.

Rylan Patel

4.7

out of

5

The high-performance medium frequency contactor ensures reliable and efficient power conversion.

Ricardo Johnston

4.8

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5

The double-layer alumina brick insulation provides excellent heat insulation and fire resistance, minimizing heat loss and reducing energy consumption.

Ismail Mistry

4.9

out of

5

The PLC-based water, electricity, and gas control system provides comprehensive monitoring and protection, ensuring safe and efficient operation.

Evie Jensen

4.7

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5

The furnace's robust construction and high-performance components ensure stable and reliable operation, even under demanding conditions.

Martine Flores

4.6

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5

The furnace is easy to operate and maintain, which saves us time and resources.

Clayton Rice

4.8

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5

The furnace's unique design ensures excellent temperature uniformity throughout the furnace chamber, resulting in consistent and reliable results.

Sienna O'Neill

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graphitization furnace tube furnace muffle furnace rubber processing machine atmosphere furnace

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High Thermal Conductivity Film Graphitization Furnace

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Introduction

Applications

Features

Principle

Advantages

Technical parameters

FAQ

What is a graphitization furnace?

What is a tube furnace?

What are muffle furnace used for?

What are the main types of rubber processing machines?

What are the advantages of using a high thermal conductivity film graphitization furnace?

What is the difference between a high thermal conductivity film graphitization furnace and a graphite tube furnace?

What are the applications of high thermal conductivity film graphitization furnaces?

What are the main applications of graphitization furnaces?

How does a tube furnace work?

What are the types of muffle furnace?

What is the principle of operation for a twin screw extruder plastic granulation machine?

What is a atmospheric furnace?

What are the different types of graphitization furnaces?

What is the application for tube furnace?

What is muffle furnace in chemistry?

What is the purpose of a plate vulcanizing press in rubber processing?

What is the use of atmosphere furnace?

How does a graphitization furnace work?

How many different types tube furnace?

What is the use of muffle furnace for ash?

How does an open mixing mill for rubber work?

How does an atmosphere furnace work?

What are the advantages of using a graphitization furnace?

What are the advantages of using a tube furnace?

What is the temperature of muffle furnace?

What are the advantages of using a lab internal rubber mixer?

What are the advantages of using atmosphere furnaces?

What safety precautions should be taken when using a tube furnace?

What applications does a small lab rubber calendering machine have?

What factors should be considered when selecting an atmosphere furnace?

How does an automatic high temperature heat press machine function?

What makes a lab blown film extrusion machine useful?

PDF - High Thermal Conductivity Film Graphitization Furnace

Catalog of Graphitization Furnace

Catalog of Graphitization Furnace

Catalog of Tube Furnace

Catalog of Muffle Furnace

Catalog of Rubber Processing Machine

Catalog of Atmosphere Furnace

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Hot Tags