Products Lab Consumables & Materials Thin Film Deposition Parts Carbon Graphite Boat -Laboratory Tube Furnace with Cover
Carbon Graphite Boat -Laboratory Tube Furnace with Cover

Thin Film Deposition Parts

Carbon Graphite Boat -Laboratory Tube Furnace with Cover

Item Number : KM-D10

Price varies based on specs and customizations


Material
Graphite
Specification
35*18*100*3.5mm / 45*150*23*5mm
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Application

Tube Furnace Carbon Graphite Boat with cover is a specialized container or vessel made of graphite material which is designed to withstand extreme heat and chemically aggressive environments. The hull is usually boat-shaped or rectangular, with high thermal conductivity and excellent thermal shock resistance. It is often used to heat or contain materials that need to be exposed to high temperatures while maintaining a controlled environment. A lid or lid on the boat helps protect the contents from the outside elements or contamination. Covered graphite boats are commonly used in applications such as chemical vapor deposition (CVD), and the graphite material used in these boats has several desirable properties, including high melting point, low thermal expansion, and chemical inertness. These properties make them suitable for applications involving corrosive or reactive substances and processes.

Covered graphite boats have a variety of applications in industrial and research environments involving high temperatures, corrosive environments, or controlled atmospheres. Some common applications include:

  • Chemical Vapor Deposition (CVD): Covered graphite boats are widely used in CVD processes to grow thin films or coatings.
  • Thermal Analysis: Graphite boats are used in thermal analysis techniques such as Thermogravimetric Analysis (TGA) or Differential Thermal Analysis (DTA).
  • Materials Testing: Covered Graphite Boats for Materials Testing and Analysis
  • Sample preparation: It can be used in sample preparation processes such as drying, calcination or ashing.
  • Crucibles: Graphite boats can be used as crucibles for melting or evaporating substances in applications such as metallurgy, alloy production or chemical synthesis.
  • Semiconductor Manufacturing: In the semiconductor industry, covered graphite boats are used in processes such as wafer annealing, chemical vapor deposition (CVD) for thin film deposition, and semiconductor epitaxial growth.
  • Research and Development: Covered graphite boats are used in various research and development activities in the fields of materials science, chemistry, physics and engineering.

Detail & Parts

Graphite boat with cover detail 1Graphite boat with cover detail 2Graphite boat with cover detail 3Graphite boat with cover detail 4Graphite boat with cover detail 5

Technical specifications

diameter / height / length / thickness 35*18*100*3.5mm 45*150*23*5mm

The crucibles we show are available in different sizes and custom sizes are available on request.

Advantages

  • Heat resistance: Graphite has a high melting point and can withstand extremely high temperatures, making graphite capping suitable for high-temperature applications.
  • Thermal conductivity: Allows for efficient heat transfer and uniform heating or cooling of the ship's contents.
  • Chemically Inert: It is corrosion resistant and does not react with most chemicals.
  • Low Thermal Expansion: It does not expand or contract significantly with temperature changes.
  • Mechanical Strength: Graphite boats are generally strong and have good mechanical strength.
  • Conductivity: Advantageous in some applications where conduction or grounding is required.
  • Design Versatility: Covered graphite boats come in a variety of shapes, sizes and configurations to suit different applications. Covers or lids add an extra layer of protection and containment for the contents.
  • Stability in vacuum or inert atmospheres: Graphite boats exhibit stability and durability in vacuum or inert gas environments, making them suitable for processes requiring controlled atmospheres.

FAQ

What are tungsten boats?

Tungsten boats are small containers or trays made from tungsten metal. They are designed to hold and transport materials at high temperatures in various industrial and laboratory applications. Tungsten boats are commonly used in processes such as evaporation, sintering, and thermal analysis.

What are the advantages of using tungsten boats?

Tungsten boats offer several advantages in high-temperature applications. Firstly, tungsten has an extremely high melting point of 3,422°C, making it suitable for use in environments with extremely high temperatures. Tungsten boats also have excellent thermal conductivity, allowing for efficient heat transfer and uniform heating of the material being processed. They have high mechanical strength and can withstand deformation and warping even at elevated temperatures. Tungsten is highly resistant to chemical corrosion, making tungsten boats compatible with a wide range of materials and environments. Additionally, tungsten has a low vapor pressure, which means it has minimal vapor contamination, making it suitable for high-purity applications. Tungsten boats have a long lifespan and can be used repeatedly without significant deterioration.

What are thermal evaporation sources?

Thermal evaporation sources are devices used in thermal evaporation systems to deposit thin films onto substrates. They work by heating a material (evaporant) to high temperatures, causing it to evaporate and then condense onto a substrate, forming a thin film.

How are high-purity graphite crucibles made?

High-purity graphite crucibles are typically manufactured through a process called isostatic pressing. In this method, graphite powder is placed in a rubber mold, and then subjected to high pressure from all directions. This pressure compacts the graphite particles into a dense and uniform crucible shape. The crucible is then heated to a high temperature to remove any impurities and improve its purity.

What are the main types of thermal evaporation sources?

The main types of thermal evaporation sources include resistive evaporation sources, electron-beam evaporation sources, and flash evaporation sources. Each type uses different methods to heat the evaporant, such as resistive heating, electron beam heating, or direct contact with a hot surface.

What are the common applications of high-purity graphite crucibles?

High-purity graphite crucibles have a wide range of applications in industries such as metallurgy, foundries, and laboratories. They are commonly used for melting and casting non-ferrous metals, including aluminum, copper, and precious metals. High-purity graphite crucibles are also utilized in the production of alloys and high-temperature ceramics. They are essential in processes such as chemical analysis, spectroscopy, and sample preparation in laboratories. Additionally, these crucibles find applications in the semiconductor industry for the melting and growing of silicon and other semiconductor materials.

How do thermal evaporation sources work?

Thermal evaporation sources work by passing electrical current through a resistive material, which heats up to high temperatures. This heat is transferred to the evaporant, causing it to melt and vaporize. The vapor then travels through a vacuum chamber and condenses onto a substrate, forming a thin film.

What factors should be considered when selecting high-purity graphite crucibles?

When selecting high-purity graphite crucibles, several factors should be considered. Firstly, the size and capacity of the crucible should align with the intended application and the amount of material to be melted or processed. The crucible's thermal conductivity, thermal shock resistance, and chemical compatibility should be evaluated to ensure they meet the specific process requirements. It is important to select crucibles made from high-quality graphite material with high purity levels to minimize contamination and ensure excellent performance. The crucible's design and construction should also be considered, such as the presence of handles or pouring spouts for easy handling. Additionally, it is advisable to consult with manufacturers or experts in the field to ensure the selection of the most suitable high-purity graphite crucibles for specific applications.

What are the advantages of using evaporation boats?

Evaporation boats offer several advantages in thin film deposition processes. They provide a controlled environment for the evaporation of materials, ensuring precise control over film thickness and uniformity. Evaporation boats can withstand high temperatures and provide efficient heat transfer, allowing for consistent evaporation rates. They are available in various sizes and shapes, accommodating different evaporation systems and substrate configurations. Evaporation boats enable the deposition of a wide range of materials, including metals, semiconductors, and ceramics. They are easy to load and unload, facilitating quick material changes or process adjustments. Overall, evaporation boats are essential tools in thin film deposition techniques, offering versatility, reliability, and reproducibility.

What are the advantages of using thermal evaporation sources?

The advantages of thermal evaporation sources include high deposition rates, good directionality, excellent uniformity, and compatibility with various materials. They are also relatively simple and affordable, making them suitable for a wide range of applications in thin film deposition.

What is the typical lifespan of an evaporation boat?

The lifespan of an evaporation boat can vary depending on several factors. It primarily depends on the material used for the boat, the operating conditions, and the frequency of use. Evaporation boats made of refractory metals like tungsten or molybdenum are generally more durable and have longer lifespans compared to boats made from ceramic materials. With proper handling, regular maintenance, and appropriate cleaning procedures, evaporation boats can typically be used for multiple deposition cycles. However, over time, evaporation boats may experience wear and tear, such as cracking or degradation, which may reduce their lifespan. It is important to monitor the condition of the evaporation boat, conduct regular inspections, and replace it when necessary to ensure consistent and reliable thin film deposition.

What applications are thermal evaporation sources used for?

Thermal evaporation sources are used in various applications such as the production of optical coatings, semiconductor devices, and various types of thin films. They are particularly useful in industries that require precise control over the deposition of materials onto substrates.

Can evaporation boats be reused?

Evaporation boats can be reused, but it depends on several factors. The boat's condition, cleanliness, and compatibility with different evaporant materials play a significant role in determining whether it can be reused. If the evaporation boat is in good condition, free from cracks or defects, and has been cleaned thoroughly, it can typically be reused for subsequent depositions. However, if the boat has been exposed to reactive materials or shows signs of degradation, it may not be suitable for reuse. Consider the potential for contamination or unwanted reactions when reusing evaporation boats. Regular inspection and proper cleaning procedures are essential to maintain the boat's performance and ensure its suitability for reuse.

How do you select the appropriate evaporation boat material?

The selection of the appropriate evaporation boat material depends on several factors. Consider the melting point of the material being evaporated and choose a boat material with a higher melting point to prevent boat failure. Also, consider the compatibility of the boat material with the evaporant to avoid reactions or contamination. The boat's thermal conductivity and heat capacity should be evaluated for efficient heat transfer and temperature control during evaporation. Additionally, consider the boat's mechanical properties, such as strength and durability, to ensure it can withstand repeated heating and cooling cycles.
View more faqs for this product

4.9

out of

5

I highly recommend this graphite boat! It's sturdy, heats up uniformly and is easy to clean.

Elisa Correia

4.7

out of

5

Five stars for this durable and efficient graphite boat. It's a must-have for any laboratory.

Henrique Mateus

4.8

out of

5

I'm very satisfied with this graphite boat. It's well-made and performs consistently.

Zhanna Andriyenko

4.6

out of

5

This boat is a great value for the price. It's made of high-quality materials and works well.

Antonia Barreto

4.9

out of

5

Excellent graphite boat. It's a great addition to my laboratory equipment.

Oleksandr Klymenko

4.7

out of

5

I'm impressed with this boat's durability. It's holding up well in my lab.

Aishah Abdullah

4.8

out of

5

This graphite boat is a great investment. It's reliable and heats up quickly.

Hussain Abdallah

4.6

out of

5

I'm happy with this boat's performance. It's a good choice for my lab.

Mariam Ayoub

4.9

out of

5

I'm very impressed with this boat's quality. It's made of top-notch materials.

Alexandra Petrova

4.7

out of

5

This boat is a great value for the money. It's well-made and reliable.

Anna Sidorova

4.8

out of

5

I'm happy with this boat's performance. It's a great addition to my lab.

Maria Ivanova

4.6

out of

5

I'm satisfied with this boat's quality. It's a good choice for my lab.

Ekaterina Smirnova

4.9

out of

5

I'm very impressed with this boat's durability. It's holding up well in my lab.

Anastasiya Popova

4.7

out of

5

This boat is a great value for the money. It's well-made and reliable.

Varvara Kuznetsova

4.8

out of

5

I'm happy with this boat's performance. It's a great addition to my lab.

Daria Vasilyeva

4.6

out of

5

I'm satisfied with this boat's quality. It's a good choice for my lab.

Olga Sokolova

PDF - Carbon Graphite Boat -Laboratory Tube Furnace with Cover

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Catalog of Thin Film Deposition Parts

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Catalog of Tungsten Boat

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Catalog of High Purity Graphite Crucible

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Catalog of Evaporation Boat

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Catalog of Thermal Evaporation Sources

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