Vacuum Furnace

Non consumable vacuum arc furnace Induction melting furnace

Name: Non consumable vacuum arc furnace Induction melting furnace
Brand: Kintek Solution
SKU: KT-VAN
Rating: 4.8 (15 reviews)

Item Number : KT-VAN

Price varies based on specs and customizations

Melting temperature: 3500 ℃
Vacuum pressure: < 5 x10-3 Pa
Melting capacity: 20-500 g
Rated melting current: 200-1000 A
Smelting station: 5-7 standard smelting station

Request Your Custom Quote 👋

Get Your Quote Now! Leave a Message Quick Get Quote Via Online Chat

Applications

The electrode of non consumable vacuum arc furnace (also known as vacuum button furnace) is made of high melting point materials such as tungsten, which is basically not consumed in the furnace charge smelting process. At present, it is only used in the laboratory to research and manufacture refractory metals and metal carbides. It is one of the earliest vacuum arc furnaces. The furnace is small in size, small in floor space, easy to operate, and does not require professionals and professional skills. It is closed for operation, radiation free, harmless to human body, pollution-free to the environment, and fast in sample preparation. At present, it is mostly used in laboratory research to research and manufacture refractory metals and metal carbides.

Detail & Parts

Controlled atmosphere furnace detail 1 — Active and refractory metal non-consumable vacuum electric arc furnace, non-consumable electric arc furnace button furnace equipment; used for smelting high-melting point metals/alloys, and preparing bulk amorphous materials by vacuum suction casting.

Controlled atmosphere furnace detail 2

Non consumable vacuum arc furnace — Vacuum electric arc furnace melting furnace button furnace is widely used in schools, research institutes and scientific research institutions for the smelting and purification of ultra-high temperature metal materials, high-entropy alloy materials, master alloy materials, refractory metal materials, rare and precious metal materials, etc., which can be effectively.

Features

Small size, convenient operation, small floor space
Melting temperature can reach above 3500 ℃
The vacuum chamber is small, which can pump vacuum quickly and fill argon quickly, with fast efficiency and less argon consumption
The water-cooled copper electrode can be moved for easy disassembly, and multiple samples can be smelted at the same time
Sample diversity, which can be powder, filiform, chip, drilling cuttings, granular, strip, annular, sediment, etc

Component

Vacuum chamber, electric arc gun, electric arc smelting power supply, five station water-cooled copper crucible, turnover manipulator, vacuum suction casting device, working gas station, air extraction system, vacuum meter and electrical control system.

Technical specifications

Melting temperature	3500 ℃
Vacuum chamber	304 stainless steel
Vacuum pressure	< 5 x10-3Pa
Melting capacity	20-500g
Rated melting current	200-1000A
Smelting station	5-7 standard smelting station
Insert working gas	Ar
Optional function	Suction casting/Extra smelting station

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is dental furnaces?

A dental furnace, also known as a dental oven, is a piece of equipment used in the production of ceramic dental restorations such as crowns, bridges, inlays, and onlays. The furnace can reach high temperatures and pressures to process ceramic material into a hardened, final state. There are different types of dental furnaces, including ceramic combination furnaces, sintering furnaces, and glazing furnaces. Modern dental furnaces are microprocessor controlled, providing the benefit of programmability and a memory system that can remember up to 200 different programs, all of which can be executed precisely by the user.

What is vacuum arc melting process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

How does a vacuum induction melting furnace work?

A vacuum induction melting furnace works by utilizing electromagnetic induction under vacuum or protective atmosphere conditions to melt metals and alloys that combine easily or have close affinity with oxygen, nitrogen, and hydrogen. The furnace contains a refractory-lined crucible enclosed by an induction coil that generates an eddy current of heat in the material being processed. The furnace's vacuum system totally eradicates gases from the molten metals, and the cooling system contributes to the controlled melting temperature. The furnace is highly reliable, gives high productivity, and produces metals with very close compositional tolerances.

What are the different types of dental furnaces?

The different types of dental furnaces include ceramic furnaces, ceramic combination furnaces, sintering furnaces, and glazing furnaces. Ceramic furnaces process conventional ceramics, ceramic combination furnaces add the ability to operate under the pressure necessary to work with pressable ceramics, sintering furnaces are capable of reaching extreme temperatures required to process zirconia, and glazing furnaces are used for setting certain stains and glazes. When selecting a dental furnace, it is important to choose one that is capable of processing the materials used in the practice or lab, is easy to clean, and is properly maintained.

What is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What are the advantages of vacuum induction melting?

The advantages of vacuum induction melting (VIM) include the elimination of gases, superior process control, close control of chemical analysis, slag-free melting, and melt protection. VIM is currently the most energy-efficient, fastest, low-consumption, and environmentally friendly induction heating technology for heating metal materials. The technology offers exceptional and reproducible control of reactive element-containing compositions and eliminates the need for a protective slag cover, decreasing the potential for accidental contamination or inclusions in the ingot. The process takes place in a vacuum environment, making it beneficial to remove gas impurities inside the metal, resulting in a more pure metal alloy material.

What is the temperature of a dental furnace?

The temperature of a dental furnace typically ranges between 600°C and 1600°C. The firing result obtained is influenced by the accuracy of the actual temperature. Different dental furnaces can have identical digital external displays, yet different results regarding the degree of firing can be identified when processing the same ceramics under otherwise similar conditions. The International Standard levels the currently existing differences between the final calibration of the dental furnaces based on the factory of origin through a final adjustment of the temperature control in the firing chamber by means of a thermocouple at e.g. 800°C.

How does vacuum arc melting furnace work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

How does vacuum help in induction melting furnace?

Vacuum conditions are critical in induction melting furnaces as they help to eliminate gases from the molten metals, preventing quick oxidation. The absence of gases during the melting process ensures the creation of very close compositional tolerances, resulting in consistent metals. The vacuum also provides a protective atmosphere for metals that combine easily or have a close affinity with oxygen, nitrogen and hydrogen. Vacuum induction melting furnaces use electromagnetic induction to melt metals and alloys in a refractory lined crucible enclosed by an induction coil, creating eddy currents that make the melting process possible.

What is the use of porcelain furnace?

A porcelain furnace is used in dentistry to create dental porcelain, which is an unglazed ceramic material used for dental restorations such as crowns and veneers. The furnace heats the ceramic material until it is soft enough to shape, and then it is cooled and polished to create the desired tooth pattern. There are two main types of dental porcelain furnace systems: direct-fired or cold-press fired, and hot-pressed or heat-fused fired. Direct-fired technology uses an external source to directly fire the ceramic material, making it more cost-effective than indirect-fired technologies.

What are the applications of vacuum arc melting furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

What is vacuum induction melting furnace?

A vacuum induction melting furnace is a metallurgical furnace that uses an alternating electromagnetic field to melt and form various materials under vacuum or protective atmosphere. It is widely used in the vacuum metallurgy field and is essential for producing alloys and special steels used in the aerospace, electronics, and atomic energy industries. Vacuum induction melting furnaces are also used to improve the hot workability and mechanical properties of nickel, cobalt, and iron-based superalloys, as well as to melt stainless steel, heat-resistant steel, ultra-high strength steel, and various other materials to ensure their quality and performance.

What are the advantages of using vacuum arc melting furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What safety precautions should be followed when using a vacuum arc melting furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.

View more faqs for this product

4.9

out of

5

The vacuum induction melting furnace is a top-notch piece of equipment. It's incredibly efficient and produces high-quality alloys. Highly recommend!

Aimee Ross

4.8

out of

5

I'm amazed by the speed and precision of this furnace. It's a game-changer for our research lab, enabling us to conduct experiments more efficiently.

Rafael Knight

4.7

out of

5

The Non-Consumable Vacuum Arc Furnace is a valuable addition to our lab. It's user-friendly, delivers consistent results, and has significantly improved our research capabilities.

Anika Patel

4.9

out of

5

The Induction Melting Furnace has exceeded our expectations. It's a versatile and reliable piece of equipment that has streamlined our alloy production process. Highly satisfied!

Liam Baker

4.8

out of

5

The Vacuum Arc Furnace is a remarkable piece of technology. It allows us to create alloys with exceptional purity and precision. Truly a game-changer for our research.

Harper White

4.7

out of

5

The Induction Melting Furnace has revolutionized our alloy production process. It's efficient, reliable, and produces high-quality alloys consistently. Highly recommend!

Oliver Jones

4.9

out of

5

The Non-Consumable Vacuum Arc Furnace is a must-have for any research lab working with high-temperature materials. It's a powerful and versatile tool that has enabled us to make significant breakthroughs in our research.

Amelia Green

4.8

out of

5

The Vacuum Induction Melting Furnace has been a game-changer for our research. It allows us to create alloys with precise compositions and exceptional purity. Highly satisfied with its performance.

Lucas Brown

4.7

out of

5

The Induction Melting Furnace is a reliable and efficient piece of equipment. It has significantly improved our productivity and enabled us to produce high-quality alloys consistently.

Isabella Garcia

4.9

out of

5

The Non-Consumable Vacuum Arc Furnace is an incredible piece of technology. It's incredibly versatile and allows us to create alloys with unique properties. Highly recommend it for advanced research.

Elijah Martinez

4.8

out of

5

The Vacuum Induction Melting Furnace has enabled us to achieve exceptional results in our research. It's a powerful and reliable tool that has opened up new possibilities for our team.

Sophia Harris

4.7

out of

5

The Induction Melting Furnace has been an excellent addition to our lab. It's easy to use, produces consistent results, and has significantly improved our efficiency. Highly recommend!

Jackson Davis

4.9

out of

5

The Non-Consumable Vacuum Arc Furnace is a remarkable piece of equipment. It's incredibly precise and allows us to create alloys with exceptional purity. Highly satisfied with its performance.

Mia Rodriguez

4.8

out of

5

The Vacuum Induction Melting Furnace has been a game-changer for our research. It's a versatile and powerful tool that has enabled us to make significant breakthroughs in our field.

Benjamin Wilson

4.7

out of

5

The Induction Melting Furnace is an excellent choice for labs working with high-temperature materials. It's reliable, efficient, and produces high-quality alloys consistently. Highly recommend!

Abigail Johnson

REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!

Related Products

Vacuum arc furnace Induction melting furnace

Discover the power of Vacuum Arc Furnace for melting active & refractory metals. High-speed, remarkable degassing effect, and free of contamination. Learn more now!

Vacuum induction melting furnace Arc Melting Furnace

Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.

Vacuum Induction Melting Spinning System Arc Melting Furnace

Develop metastable materials with ease using our Vacuum Melt Spinning System. Ideal for research and experimental work with amorphous and microcrystalline materials. Order now for effective results.

Vacuum levitation Induction melting furnace

Experience precise melting with our Vacuum Levitation Melting Furnace. Ideal for high melting point metals or alloys, with advanced technology for effective smelting. Order now for high-quality results.

Vacuum brazing furnace

A vacuum brazing furnace is a type of industrial furnace used for brazing, a metalworking process that joins two pieces of metal using a filler metal that melts at a lower temperature than the base metals. Vacuum brazing furnaces are typically used for high-quality applications where a strong, clean joint is required.

Small vacuum tungsten wire sintering furnace

The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.

600T vacuum induction hot press furnace

Discover the 600T Vacuum Induction Hot Press Furnace, designed for high-temperature sintering experiments in vacuum or protected atmospheres. Its precise temperature and pressure control, adjustable working pressure, and advanced safety features make it ideal for nonmetal materials, carbon composites, ceramics, and metal powders.

Ultra-high temperature graphitization furnace

The ultra-high temperature graphitization furnace utilizes medium frequency induction heating in a vacuum or inert gas environment. The induction coil generates an alternating magnetic field, inducing eddy currents in the graphite crucible, which heats up and radiates heat to the workpiece, bringing it to the desired temperature. This furnace is primarily used for graphitization and sintering of carbon materials, carbon fiber materials, and other composite materials.

Vertical high temperature graphitization furnace

Vertical high temperature graphitization furnace for carbonization and graphitization of carbon materials up to 3100℃.Suitable for shaped graphitization of carbon fiber filaments and other materials sintered in a carbon environment.Applications in metallurgy, electronics, and aerospace for producing high-quality graphite products like electrodes and crucibles.

Vacuum sealed continuous working rotary tube furnace

Experience efficient material processing with our vacuum-sealed rotary tube furnace. Perfect for experiments or industrial production, equipped with optional features for controlled feeding and optimized results. Order now.

2200 ℃ Tungsten vacuum furnace

Experience the ultimate refractory metal furnace with our Tungsten vacuum furnace. Capable of reaching 2200℃, perfect for sintering advanced ceramics and refractory metals. Order now for high-quality results.

Alumina (Al2O3) Ceramic Crucible For Laboratory Muffle Furnace

Alumina ceramic crucibles are used in some materials and metal melting tools, and flat-bottomed crucibles are suitable for melting and processing larger batches of materials with better stability and uniformity.

Vacuum pressure sintering furnace

Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.

High Thermal Conductivity Film Graphitization Furnace

The high thermal conductivity film graphitization furnace has uniform temperature, low energy consumption and can operate continuously.

Vacuum hot press furnace

Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.

Hydrothermal Synthesis Reactor

Discover the applications of Hydrothermal Synthesis Reactor - a small, corrosion-resistant reactor for chemical labs. Achieve rapid digestion of insoluble substances in a safe and reliable way. Learn more now.

Vacuum molybdenum wire sintering furnace

A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.

Evaporation Crucible for Organic Matter

An evaporation crucible for organic matter, referred to as an evaporation crucible, is a container for evaporating organic solvents in a laboratory environment.

2200 ℃ Graphite Vacuum furnace

Discover the power of the KT-VG Graphite Vacuum Furnace - with a maximum working temperature of 2200℃, it's perfect for vacuum sintering of various materials. Learn more now.

Alumina (Al2O3) Ceramic Crucible Semicircle Boat with Lid

Crucibles are containers widely used for melting and processing various materials, and semicircular boat-shaped crucibles are suitable for special smelting and processing requirements. Their types and uses vary by material and shape.

Vacuum tube hot press furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

Cylindrical Lab electric heating Press Mold

Efficiently prepare samples with Cylindrical Lab Electric Heating Press Mold. Fast heating, high temp & easy operation. Custom sizes available. Perfect for battery, ceramic & biochemical research.

Vacuum furnace with ceramic fiber liner

Vacuum furnace with polycrystalline ceramic fiber insulation liner for excellent heat insulation and uniform temperature field. Choose from 1200℃ or 1700℃ max. working temperature with high vacuum performance and precise temperature control.

Alumina (Al2O3) Crucible With Lid Cylindrical Laboratory Crucible

Cylindrical Crucibles Cylindrical crucibles are one of the most common crucible shapes, suitable for melting and processing a wide variety of materials, and are easy to handle and clean.

Vacuum Induction Melting Furnace: Principle, Advantages, and Applications

Discover the Vacuum Induction Melting Furnace, a specialized equipment that employs vacuum and induction heating to refine metals and alloys, ensuring high purity and precise composition control. Explore its principle, advantages, applications, and components in this comprehensive guide.

Find out more

Vacuum Induction Melting Furnace vs Arc Melting Furnace: Choosing the Right Equipment for Your Process

Learn about the key differences between vacuum induction melting furnaces and arc melting furnaces, including their advantages and applications, to help you choose the best equipment for your specific needs.

Find out more

Exploring Tungsten Vacuum Furnaces: Operation, Applications, and Advantages

Discover the operation, applications, and benefits of tungsten vacuum furnaces in laboratory settings. Learn about KinTek's advanced features, control mechanisms, and the use of tungsten in high-temperature environments.

Find out more

Vacuum Melting Furnace: A Comprehensive Guide to Vacuum Induction Melting

Discover the intricacies of vacuum induction melting furnaces, their components, operation, advantages, and applications. Explore how these furnaces revolutionize metal processing and achieve exceptional material properties.

Find out more

Unlocking the Potential: Vacuum Levitation Induction Melting Furnace Explained

Discover the working principles, applications, and advantages of vacuum levitation induction melting furnaces. Learn how this technology revolutionizes metal smelting, ensuring purity, efficiency, and environmental friendliness.

Find out more

Exploring the Benefits of Using Tungsten for Furnace Heating

Tungsten has a number of properties that make it well-suited for use in high-temperature furnaces.

Find out more

Melting process and maintenance of vacuum induction melting furnace

Find out more

Environmental Benefits of Using an Atmosphere Furnace

Inert atmosphere furnaces are designed to provide a controlled environment for high-temperature processing of materials.

Find out more

Electrode Fixture Guide: Types, Design, and Applications

Discover the comprehensive guide to electrode fixtures, covering various types, design considerations, and their indispensable role in industries like electroplating, welding, and electrochemical cells.

Find out more

The Benefits of Controlled Atmosphere Furnaces for Sintering and Annealing Processes

They are essential in preventing oxidation, reducing the risk of contamination, and improving the properties of the materials being treated.

Find out more

What is activated carbon regeneration Rotary Furnace

Electric activated carbon regeneration furnace is one typical electric external heating rotary furnace

Find out more

Vacuum Induction Melting Furnace: Introduction and Applications

Overview of vacuum induction melting furnace features, capabilities, and applications in material research and production.

Find out more

Hot Tags

vacuum arc melting furnace vacuum induction melting furnace dental furnace

Shortcut

Non consumable vacuum arc furnace Induction melting furnace

Shipping:

Applications

Detail & Parts

Features

Component

Technical specifications

Warnings

Designed for You

FAQ

What is dental furnaces?

What is vacuum arc melting process?

How does a vacuum induction melting furnace work?

What are the different types of dental furnaces?

What is VAR Vacuum Arc Remelting (VAR)Furnace?

What are the advantages of vacuum induction melting?

What is the temperature of a dental furnace?

How does vacuum arc melting furnace work?

How does vacuum help in induction melting furnace?

What is the use of porcelain furnace?

What are the applications of vacuum arc melting furnaces?

What is vacuum induction melting furnace?

What are the advantages of using vacuum arc melting furnaces?

What safety precautions should be followed when using a vacuum arc melting furnace?

PDF - Non consumable vacuum arc furnace Induction melting furnace

Catalog of Vacuum Furnace

Catalog of Vacuum Arc Melting Furnace

Catalog of Vacuum Induction Melting Furnace

Catalog of Dental Furnace

REQUEST A QUOTE

Related Products

Related Articles

Vacuum Induction Melting Furnace: Principle, Advantages, and Applications

Vacuum Induction Melting Furnace vs Arc Melting Furnace: Choosing the Right Equipment for Your Process

Exploring Tungsten Vacuum Furnaces: Operation, Applications, and Advantages

Vacuum Melting Furnace: A Comprehensive Guide to Vacuum Induction Melting

Unlocking the Potential: Vacuum Levitation Induction Melting Furnace Explained

Exploring the Benefits of Using Tungsten for Furnace Heating

Melting process and maintenance of vacuum induction melting furnace

Environmental Benefits of Using an Atmosphere Furnace

Electrode Fixture Guide: Types, Design, and Applications

The Benefits of Controlled Atmosphere Furnaces for Sintering and Annealing Processes

What is activated carbon regeneration Rotary Furnace

Vacuum Induction Melting Furnace: Introduction and Applications

Hot Tags