Electric Rotary Kiln

Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

Name: Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner
Brand: Kintek Solution
SKU: KT-RKTF
Rating: 4.77 (12 reviews)

Item Number : KT-RKTF

Price varies based on specs and customizations

Tube diameter: 0.6-1.2 m
Tube length: 7-12 m
Heating zones: 4 independent hot zones
Work temperature: < 1100 ℃
Rotary drum angle: 0-3 degree

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Introduction

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of external heating rotary furnace that utilizes clean electricity as its heating source. It features precise temperature control and finds extensive applications in the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, nonferrous metal materials, kaolin non-metallic mineral materials, and more. The rotary tube is constructed from nickel-based alloys, enabling working temperatures of up to 1100℃. Variable speed electric motors control the rotation speed of the drum, while hydraulic tilting facilitates material movement and effortless discharging. High-accuracy PID intelligent thermal controllers and superior quality Silicon Carbide (SiC) heating elements ensure efficient and reliable heating. The furnace's advanced design offers energy savings, environmental friendliness, and ease of maintenance, making it a versatile solution for various industrial applications.

Applications

Electric heating rotary kilns are widely used in various industries for thermal treatment processes, including:

Calcination and drying of positive and negative electrode materials
Rare earth materials
Chemical catalytic materials
Magnetic materials
Powder metallurgy materials
Nonferrous metal materials
Kaolin non-metallic mineral materials
High-temperature reaction
Heat treatment
Carbonization

Principle

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of rotary kiln that uses electricity as its heat source. The kiln consists of a rotating cylindrical chamber that is heated by electric heaters. The material to be processed is fed into the kiln and is heated as it passes through the chamber. The high temperatures cause the material to undergo pyrolysis, a process in which it is broken down into its constituent components. The resulting products are then collected and separated.

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is used in a variety of applications, including the production of chemicals, pharmaceuticals, and food. It is also used in the recycling of waste materials, such as tires and plastics.

Continuous production of electric rotary kiln

electric rotary kiln details

Electric rotary furnace for Graphite expansion

electric rotary kiln details

Electric rotary Kiln by KinTek

The rotary tube of electric rotary kiln is fabricated by the nickel based alloys, which working temperature is up to 1100℃; different drum diameter and length can be fabricated according to the target materials handling capacity, multi independent heating zones will be designed according to the production requirement; the speed of rotary drum applies variable speed electric motor, easy to control the rotating speed;The horizontal drum can be tilted by hydraulic for materials movement control and easy discharging; Temperature controller applies high accurate PID intelligent thermal controller, electric heaters are superior quality Silicon Carbide(SiC) heating element, features durable service life and easy maintenance.

Features

The Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner offers a range of benefits that make it an ideal choice for various industrial applications. These include:

High-speed electric heating: Reduces furnace downtime and energy consumption.
Intelligent PID thermal control: Ensures precise temperature control and monitoring.
Nickel-based alloy furnace tube: Provides high-temperature resistance and corrosion protection.
Superior quality Silicon Carbide heating element: Offers extended service life and easy maintenance.
Excellent dynamic sealing technology: Prevents material oxidation in inert gas environments.
Advanced technological innovations: Incorporates hydraulic block wheel device, high-precision metering piston pump, speed control valve, and contact graphite block sealing device for stable performance and high yield.

Advantages

High thermal efficiency: No smoke, no ash, and slag to take away obvious heat.
Precise temperature control: Kiln temperature control accuracy is high, suitable for narrow pre-firing temperature processes.
Easy automation: Conditions can be automatically controlled.
No fuel storage or transportation required: Simplifies fuel procurement, transportation, and safety management.
Reduced corrosion and environmental pollution: Avoids corrosion of the kiln body due to SO2 gas and environmental pollution problems.
Cost-effectiveness: More economical than gas or oil fuel rotary kilns.
High-temperature resistance: Nickel-based alloy furnace tube can withstand temperatures up to 1100℃ without deformation.
Durable heating elements: Superior quality Silicon Carbide (SiC) hearing element ensures long service life and trouble-free maintenance.
Excellent sealing: Dynamic sealing technology allows for operation under controlled inert gas protecting environment, preventing material oxidization.
Intelligent control: Touch screen controller with intelligent PID thermal control technology, over temperature and temperature sensor broken alarming, multi heating program saving and easy switching, historical heating data analysis and research capabilities.

Technical specifications

Model	KT-RKTF60	KT-RKTF80	KT-RKTF100	KT-RKTF120
Tube diameter	0.6m	0.8m	1m	1.2m
Tube length	7m	9m	10m	12m
Tube material	Nickel based alloy
Heating zones	4 independent hot zones
Work temperature	< 1100℃
Rotary drum angle	0-3 degree
Insulation material	Polycrystalline ceramic fiber
Temperature controller	Touch screen PID controller with PLC
Heating element	Silicon Carbide (SiC)
Temperature sensor	Armed K type thermal couple
Electric power supply	AC220-440V,50/60HZ

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What is a pyrolysis plant?

A pyrolysis plant is a facility that uses the process of pyrolysis to break down organic materials, such as plastic, rubber, biomass, or waste, into valuable products like fuel oil, carbon black, and combustible gas. It is a specialized plant designed to carry out the thermal decomposition process in a controlled and efficient manner.

What is electric rotary kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

How does a pyrolysis plant work?

A pyrolysis plant works by feeding organic materials into a reactor chamber, where they are subjected to high temperatures in the absence of oxygen. This thermal decomposition process, known as pyrolysis, breaks down the complex organic molecules into simpler compounds and gases. The resulting products are then collected and further processed. For example, the liquid fraction can be condensed into fuel oil, the solid residue can be converted into carbon black, and the gas fraction can be used as a source of energy or refined into other valuable gases.

What is a rotary tube furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

How does a electric rotary kiln work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

What are the main applications of pyrolysis plants?

Pyrolysis plants have diverse applications in waste management and resource recovery. They are commonly used to process various waste streams, such as plastic waste, tires, and biomass, into valuable products. The fuel oil produced can be used as a substitute for conventional fossil fuels, either directly or after refining. Carbon black, a byproduct of pyrolysis, is widely used as a reinforcing filler in rubber and plastic products. The combustible gas fraction can be utilized as a source of energy to power the pyrolysis process or provide heat for other applications. Additionally, pyrolysis plants contribute to waste reduction, environmental sustainability, and the circular economy by converting waste materials into valuable resources.

How does a rotary tube furnace work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

What are the advantages of electric rotary kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What are the advantages of a rotary tube furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What is the function of rotary tube furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

what can electric rotary kiln be used for?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What are the advantages of rotary tube furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

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4.8

out of

5

The electric rotary kiln furnace is an excellent choice for pyrolysis. It's energy-efficient, easy to control, and produces high-quality products.

Hector Rodriguez

4.9

out of

5

I'm very impressed with the quality and performance of the electric rotary kiln furnace. It's a great investment for our laboratory.

Camila Davis

4.7

out of

5

The electric rotary kiln furnace is a valuable addition to our laboratory. It's easy to operate and maintain, and it produces consistent results.

Oliver Harris

4.6

out of

5

I highly recommend the electric rotary kiln furnace for anyone looking for a reliable and efficient pyrolysis solution.

Amelia Walker

4.8

out of

5

The electric rotary kiln furnace is a great choice for small-scale pyrolysis applications. It's easy to set up and operate, and it produces high-quality results.

Liam Brown

4.7

out of

5

I'm very satisfied with the electric rotary kiln furnace. It's a well-made and durable product that meets all of our needs.

Isabella Garcia

4.9

out of

5

The electric rotary kiln furnace is a great value for the price. It's a high-quality product that's built to last.

Alexander Johnson

4.8

out of

5

I'm very impressed with the customer service from KINTEK SOLUTION. They were very helpful and responsive to all of my questions.

Sophia Miller

4.7

out of

5

The electric rotary kiln furnace arrived quickly and was easy to set up. I'm very happy with the overall experience.

Mateo Hernandez

4.9

out of

5

I highly recommend the electric rotary kiln furnace to anyone looking for a reliable and efficient pyrolysis solution.

Valentina Jackson

4.6

out of

5

The electric rotary kiln furnace is a great choice for laboratory-scale pyrolysis. It's easy to operate and maintain, and it produces high-quality results.

Sebastian White

4.8

out of

5

I'm very satisfied with the electric rotary kiln furnace. It's a well-made and durable product that meets all of our needs.

Mia Rodriguez

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Introduction

Applications

Principle

Electric rotary Kiln by KinTek

Features

Advantages

Technical specifications

Warnings

Designed for You

FAQ

What is a pyrolysis plant?

What is electric rotary kiln?

What types of materials can be processed in a rotary furnace?

How does a pyrolysis plant work?

What is a rotary tube furnace?

How does a electric rotary kiln work?

What are the rotary furnace types?

What are the main applications of pyrolysis plants?

How does a rotary tube furnace work?

What are the advantages of electric rotary kiln?

What are the advantages of rotor furnace?

What are the advantages of a rotary tube furnace?

What is the function of rotary tube furnace?

what can electric rotary kiln be used for?

What is the efficiency of a rotary furnace?

What are the advantages of rotary tube furnace?

Can a rotary furnace be used for continuous production?

How can the performance of a rotary furnace be optimized?

PDF - Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

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Catalog of Electric Rotary Kiln

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