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Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

Electric Rotary Kiln

Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

Item Number : KT-RKTF

Price varies based on specs and customizations

Tube diameter
0.6-1.2 m
Tube length
7-12 m
Heating zones
4 independent hot zones
Work temperature
< 1100 ℃
Rotary drum angle
0-3 degree
ISO & CE icon

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Introduction

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of external heating rotary furnace that utilizes clean electricity as its heating source. It features precise temperature control and finds extensive applications in the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, nonferrous metal materials, kaolin non-metallic mineral materials, and more. The rotary tube is constructed from nickel-based alloys, enabling working temperatures of up to 1100℃. Variable speed electric motors control the rotation speed of the drum, while hydraulic tilting facilitates material movement and effortless discharging. High-accuracy PID intelligent thermal controllers and superior quality Silicon Carbide (SiC) heating elements ensure efficient and reliable heating. The furnace's advanced design offers energy savings, environmental friendliness, and ease of maintenance, making it a versatile solution for various industrial applications.

Applications

Electric heating rotary kilns are widely used in various industries for thermal treatment processes, including:

  • Calcination and drying of positive and negative electrode materials
  • Rare earth materials
  • Chemical catalytic materials
  • Magnetic materials
  • Powder metallurgy materials
  • Nonferrous metal materials
  • Kaolin non-metallic mineral materials
  • High-temperature reaction
  • Heat treatment
  • Carbonization

Principle

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of rotary kiln that uses electricity as its heat source. The kiln consists of a rotating cylindrical chamber that is heated by electric heaters. The material to be processed is fed into the kiln and is heated as it passes through the chamber. The high temperatures cause the material to undergo pyrolysis, a process in which it is broken down into its constituent components. The resulting products are then collected and separated.

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is used in a variety of applications, including the production of chemicals, pharmaceuticals, and food. It is also used in the recycling of waste materials, such as tires and plastics.

Continuous production of electric rotary kiln
Continuous production of electric rotary kiln
Continuous production of electric rotary kiln
Continuous production of electric rotary kiln 
Electric rotary furnace for Graphite expansion
Electric rotary furnace for Graphite expansion

Electric rotary Kiln by KinTek

The rotary tube of electric rotary kiln is fabricated by the nickel based alloys, which working temperature is up to 1100℃; different drum diameter and length can be fabricated according to the target materials handling capacity, multi independent heating zones will be designed according to the production requirement; the speed of rotary drum applies variable speed electric motor, easy to control the rotating speed;The horizontal drum can be tilted by hydraulic for materials movement control and easy discharging; Temperature controller applies high accurate PID intelligent thermal controller, electric heaters are superior quality Silicon Carbide(SiC) heating element, features durable service life and easy maintenance.

Features

The Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner offers a range of benefits that make it an ideal choice for various industrial applications. These include:

  • High-speed electric heating: Reduces furnace downtime and energy consumption.
  • Intelligent PID thermal control: Ensures precise temperature control and monitoring.
  • Nickel-based alloy furnace tube: Provides high-temperature resistance and corrosion protection.
  • Superior quality Silicon Carbide heating element: Offers extended service life and easy maintenance.
  • Excellent dynamic sealing technology: Prevents material oxidation in inert gas environments.
  • Advanced technological innovations: Incorporates hydraulic block wheel device, high-precision metering piston pump, speed control valve, and contact graphite block sealing device for stable performance and high yield.

Advantages

  • High thermal efficiency: No smoke, no ash, and slag to take away obvious heat.
  • Precise temperature control: Kiln temperature control accuracy is high, suitable for narrow pre-firing temperature processes.
  • Easy automation: Conditions can be automatically controlled.
  • No fuel storage or transportation required: Simplifies fuel procurement, transportation, and safety management.
  • Reduced corrosion and environmental pollution: Avoids corrosion of the kiln body due to SO2 gas and environmental pollution problems.
  • Cost-effectiveness: More economical than gas or oil fuel rotary kilns.
  • High-temperature resistance: Nickel-based alloy furnace tube can withstand temperatures up to 1100℃ without deformation.
  • Durable heating elements: Superior quality Silicon Carbide (SiC) hearing element ensures long service life and trouble-free maintenance.
  • Excellent sealing: Dynamic sealing technology allows for operation under controlled inert gas protecting environment, preventing material oxidization.
  • Intelligent control: Touch screen controller with intelligent PID thermal control technology, over temperature and temperature sensor broken alarming, multi heating program saving and easy switching, historical heating data analysis and research capabilities.

Technical specifications

Model KT-RKTF60 KT-RKTF80 KT-RKTF100 KT-RKTF120
Tube diameter 0.6m 0.8m 1m 1.2m
Tube length 7m 9m 10m 12m
Tube material Nickel based alloy
Heating zones 4 independent hot zones
Work temperature < 1100℃
Rotary drum angle 0-3 degree
Insulation material Polycrystalline ceramic fiber
Temperature controller Touch screen PID controller with PLC
Heating element Silicon Carbide (SiC)
Temperature sensor Armed K type thermal couple
Electric power supply AC220-440V,50/60HZ

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What is a pyrolysis plant?

A pyrolysis plant is a facility that uses the process of pyrolysis to break down organic materials, such as plastic, rubber, biomass, or waste, into valuable products like fuel oil, carbon black, and combustible gas. It is a specialized plant designed to carry out the thermal decomposition process in a controlled and efficient manner.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What is electric rotary kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

What is a pyrolysis furnace?

A pyrolysis furnace is a high-temperature furnace used to carry out the process of pyrolysis. Pyrolysis is a thermal decomposition process in which organic materials are heated to high temperatures in the absence of oxygen, resulting in the breakdown of complex molecules into simpler compounds or elemental constituents.

How does a pyrolysis plant work?

A pyrolysis plant works by feeding organic materials into a reactor chamber, where they are subjected to high temperatures in the absence of oxygen. This thermal decomposition process, known as pyrolysis, breaks down the complex organic molecules into simpler compounds and gases. The resulting products are then collected and further processed. For example, the liquid fraction can be condensed into fuel oil, the solid residue can be converted into carbon black, and the gas fraction can be used as a source of energy or refined into other valuable gases.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

How does a electric rotary kiln work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

How does a pyrolysis furnace work?

Pyrolysis furnaces work by subjecting organic materials to high temperatures, typically in the range of 400-1000 degrees Celsius, in an oxygen-free environment. The absence of oxygen prevents combustion and allows for the thermal decomposition of the organic material. The furnace is designed to provide a controlled temperature environment and may incorporate heating elements, insulation, and gas flow control mechanisms. The organic material is loaded into the furnace chamber, heated to the desired temperature, and held at that temperature for a specific duration to facilitate the pyrolysis process. The resulting products, such as gases, liquids, and solids, can be collected and further processed or analyzed.

What are the main applications of pyrolysis plants?

Pyrolysis plants have diverse applications in waste management and resource recovery. They are commonly used to process various waste streams, such as plastic waste, tires, and biomass, into valuable products. The fuel oil produced can be used as a substitute for conventional fossil fuels, either directly or after refining. Carbon black, a byproduct of pyrolysis, is widely used as a reinforcing filler in rubber and plastic products. The combustible gas fraction can be utilized as a source of energy to power the pyrolysis process or provide heat for other applications. Additionally, pyrolysis plants contribute to waste reduction, environmental sustainability, and the circular economy by converting waste materials into valuable resources.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What are the advantages of electric rotary kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What are the applications of pyrolysis furnaces?

Pyrolysis furnaces have various applications across different industries. They are commonly used in the fields of waste management and recycling to convert organic waste materials, such as plastics, rubber, or biomass, into valuable products like biochar, biofuels, or syngas. Pyrolysis furnaces are also utilized in the production of carbon fibers, activated carbon, and other carbon-based materials. Additionally, they are employed in research and development for studying the pyrolysis behavior of different materials, investigating reaction kinetics, and exploring novel applications for pyrolysis-derived products.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

what can electric rotary kiln be used for?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What are the advantages of using pyrolysis furnaces?

Pyrolysis furnaces offer several advantages for thermal decomposition processes. They allow for the controlled and precise heating of organic materials, ensuring consistent and reproducible results. The absence of oxygen prevents combustion and allows for the production of valuable pyrolysis products. Pyrolysis furnaces can handle a wide range of feedstock materials, including various waste streams, biomass, and plastics. They enable the conversion of these materials into useful products like biochar, biofuels, or syngas, contributing to waste reduction and resource recovery. The process is typically energy-efficient, and the resulting products can have various applications in energy, agriculture, and manufacturing industries.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

What factors should be considered when selecting a pyrolysis furnace?

Several factors should be considered when selecting a pyrolysis furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the pyrolysis process under consideration. The furnace size and capacity should be suitable for the volume of material to be processed. The control and monitoring features, such as temperature control accuracy and data logging capabilities, should be evaluated to ensure precise and reliable operation. Safety features, such as gas flow control, exhaust systems, and over-temperature protection, should be present to ensure safe operation. Finally, cost, maintenance requirements, and compatibility with other equipment or downstream processes should be taken into account when selecting a pyrolysis furnace.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

What safety precautions should be followed when using a pyrolysis furnace?

When using a pyrolysis furnace, several safety precautions should be followed to ensure safe operation. The furnace should be placed in a well-ventilated area or equipped with proper exhaust systems to prevent the buildup of hazardous gases or fumes. It is important to carefully handle and load the organic materials to avoid potential hazards or accidents. The furnace should be operated within the recommended temperature range and not exceeded to prevent safety risks or damage to the equipment. Proper personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. Regular maintenance and inspections should be carried out to ensure the integrity and functionality of the furnace. Lastly, it is crucial to follow the manufacturer's guidelines and instructions for safe operation and emergency shutdown procedures.
View more faqs for this product

4.8

out of

5

The electric rotary kiln furnace is an excellent choice for pyrolysis. It's energy-efficient, easy to control, and produces high-quality products.

Hector Rodriguez

4.9

out of

5

I'm very impressed with the quality and performance of the electric rotary kiln furnace. It's a great investment for our laboratory.

Camila Davis

4.7

out of

5

The electric rotary kiln furnace is a valuable addition to our laboratory. It's easy to operate and maintain, and it produces consistent results.

Oliver Harris

4.6

out of

5

I highly recommend the electric rotary kiln furnace for anyone looking for a reliable and efficient pyrolysis solution.

Amelia Walker

4.8

out of

5

The electric rotary kiln furnace is a great choice for small-scale pyrolysis applications. It's easy to set up and operate, and it produces high-quality results.

Liam Brown

4.7

out of

5

I'm very satisfied with the electric rotary kiln furnace. It's a well-made and durable product that meets all of our needs.

Isabella Garcia

4.9

out of

5

The electric rotary kiln furnace is a great value for the price. It's a high-quality product that's built to last.

Alexander Johnson

4.8

out of

5

I'm very impressed with the customer service from KINTEK SOLUTION. They were very helpful and responsive to all of my questions.

Sophia Miller

4.7

out of

5

The electric rotary kiln furnace arrived quickly and was easy to set up. I'm very happy with the overall experience.

Mateo Hernandez

4.9

out of

5

I highly recommend the electric rotary kiln furnace to anyone looking for a reliable and efficient pyrolysis solution.

Valentina Jackson

4.6

out of

5

The electric rotary kiln furnace is a great choice for laboratory-scale pyrolysis. It's easy to operate and maintain, and it produces high-quality results.

Sebastian White

4.8

out of

5

I'm very satisfied with the electric rotary kiln furnace. It's a well-made and durable product that meets all of our needs.

Mia Rodriguez

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Catalog of Electric Rotary Kiln

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Catalog of Pyrolysis Furnace

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Catalog of Pyrolysis Plant

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