Electric rotary kiln is a type of rotary furnace and its heating source is electricity. It is widely used for the calcination and drying of various materials such as rare earth materials, positive and negative electrode materials, nonferrous metal materials, and powder or granular materials. The rotary tube of the kiln is made of nickel-based alloys, which can withstand working temperatures up to 1100℃. The kiln features multi independent heating zones, variable speed electric motor, and a touch screen temperature controller with intelligent PID thermal control technology. The advantages of using electric rotary kiln include energy efficiency, precise temperature control, and easy maintenance.
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electric rotary kiln
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We offer the best Electric Rotary Kiln solutions to meet your high-temperature oxidation, reduction, and calcination requirements. Our Electric Rotary Kiln features variable speed electric motor, touch screen controller with intelligent PID thermal control technology, and excellent dynamic sealing technology. With the high-temperature and corrosion-resistant nickel-based alloy furnace tube and superior quality Silicon Carbide (SiC) heating element, our Electric Rotary Kiln guarantees long service life and trouble-free heating element maintenance.
Applications of Electric Rotary Kiln
- High-temperature oxidation (magnetic iron oxide, cobalt oxide, manganese oxide, Zinc oxide, molybdenum oxide, vanadium oxide, tungsten oxide) reaction.
- High-temperature reduction (manganese oxide vanadium oxide) reaction.
- Chemical molecular sieve roasting and other industries.
- Calcining granular materials or powder materials.
- Rare earth materials.
- Chemical catalytic materials.
- Magnetic materials.
- Powder metallurgy materials.
- Nonferrous metal materials.
- Powder or granular materials of kaolin non-metallic mineral materials.
- Positive and negative electrode materials (aluminum ferric phosphate, lithium manganate, lithium cobaltate, ternary, graphite cathode, etc.).
- Carbonization, heat treatment, and high-temperature reaction.
Advantages of Electric Rotary Kiln
- Electric power is a clean energy source, making electric rotary kilns more environmentally friendly compared to gas-fired and oil-fired rotary kilns.
- High thermal efficiency with no smoke, ash, or slag to take away obvious heat.
- Suitable for narrow pre-firing temperature process due to easy automatic control of conditions and high kiln temperature control accuracy.
- Simplified fuel procurement, transportation, and safety management as electric rotary kilns do not require fuel storage and transportation stations.
- Avoidance of kiln body corrosion due to SO2 gas and environmental pollution problems.
- Suitable for a wide range of applications, including the calcination and drying of positive and negative electrode materials, rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, nonferrous metal materials, and non-metallic mineral materials.
- High speed electric heating reduces furnace stopping and starting periods significantly.
- Touchscreen controller with intelligent PID thermal control technology allows for multiple heating programs to be saved and easy switching of production process formulas.
- Historical heating data available for analysis and research purposes.
- Superior quality Silicon Carbide (SiC) heating element results in a long service life and trouble-free heating element maintenance.
- Excellent dynamic sealing technology allows the kiln to work under controlled inert gas protecting environment, preventing material oxidization.
Our Electric Rotary Kiln is a cost-effective solution that offers an extensive range of customisation services for unique applications. The kiln features high accuracy temperature control and is suitable for calcination and drying of various materials. With multi-independent heating zones, different drum diameters and lengths can be fabricated to cater to specific requirements. The nickel-based alloy furnace tube is resistant to high temperatures and corrosion and the superior quality silicon carbide heating element ensures trouble-free heating. The electric rotary kiln can work under a controlled inert gas protecting environment, preventing material oxidization.
FAQ
What is electric rotary kiln?
Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.
How does a electric rotary kiln work?
An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.
What are the advantages of electric rotary kiln?
The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.
what can electric rotary kiln be used for?
Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.
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