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rotary biomass pyrolysis furnace plant

Electric Rotary Kiln

rotary biomass pyrolysis furnace plant

Item Number : RBPF

Price varies based on specs and customizations

Working temperature
200-1100 ℃
Controller
PID
ISO & CE icon

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Introduction

A Rotary Biomass Pyrolysis Furnace Plant is a device used to convert biomass into biochar, bio-oil, and syngas through a thermochemical process known as pyrolysis. Pyrolysis involves heating biomass in the absence of oxygen to break it down into its constituent components. The resulting products can be used for various applications, such as energy production, soil amendment, and the production of biofuels and chemicals.

The Rotary Biomass Pyrolysis Furnace Plant consists of a rotating cylindrical reactor where the biomass is heated and decomposed. The reactor is typically heated using an external heat source, such as an electric heater or a gas burner. The rotation of the reactor ensures uniform heating of the biomass and promotes efficient heat transfer.

The products of pyrolysis are separated and collected based on their physical and chemical properties. Biochar, a solid residue rich in carbon, is discharged from the reactor, while bio-oil and syngas are condensed and collected. The bio-oil can be further refined into biofuels or used as a feedstock for chemical production. Syngas, a mixture of gases including hydrogen, carbon monoxide, and methane, can be used as a fuel or as feedstock for the production of chemicals.

Rotary Biomass Pyrolysis Furnace Plants offer several advantages, including high efficiency, low emissions, and the ability to process a wide range of biomass feedstocks. They are widely used in industries such as agriculture, forestry, and waste management for the production of renewable energy and value-added products from biomass.

Applications

Rotary Biomass Pyrolysis Furnace Plants are widely used in various industries due to their versatility and efficiency in converting organic materials into valuable products. Here are the main application areas of this equipment:

  • Waste management: Pyrolysis furnaces play a crucial role in waste management by converting biomass waste, such as wood, bamboo, coconut shells, rice hulls, and garden waste, into biochar. This process helps reduce the amount of waste sent to landfills and promotes sustainable waste disposal practices.
  • Biofuel production: Rotary Biomass Pyrolysis Furnace Plants are employed in the production of biofuels, such as bio-oil and syngas, from biomass sources. These fuels are renewable and environmentally friendly alternatives to fossil fuels, contributing to the reduction of greenhouse gas emissions.
  • Chemical production: The pyrolysis process can be utilized to produce a range of valuable chemicals, including activated carbon, biochar, and other carbon-based materials. These products find applications in various industries, such as pharmaceuticals, cosmetics, and agriculture.
  • Research and development: Rotary Biomass Pyrolysis Furnace Plants are widely used in research and development laboratories to study the thermal behavior and decomposition characteristics of various organic materials. This knowledge aids in the optimization of pyrolysis processes and the development of new applications.
  • Carbon sequestration: Pyrolysis can contribute to carbon sequestration efforts by converting biomass into stable carbon-rich biochar. This biochar can be used as a soil amendment, enhancing soil fertility and reducing atmospheric carbon dioxide levels.

Detail&Parts

Vacuum sealed high temperature electric heating rotary pyrolysis furnace
Vacuum sealed high temperature electric heating rotary pyrolysis furnace
Pyrolysis carbon solids
Pyrolysis carbon solids

Continuous production rotary pyrolysis furnace

Biomass pyrolysis pilot furnace system
Biomass pyrolysis pilot furnace system

Features

  • Wide range working temperature from 200℃ to 1100℃:** Allows for precise control of the pyrolysis process for optimal results.
  • High accurate temperature control with PID thermal controller:** Ensures consistent and accurate temperature maintenance, critical for successful pyrolysis.
  • Excellent vacuum sealed system, precise controlled atmosphere:** Prevents oxygen from entering the furnace, creating an ideal environment for pyrolysis.
  • Compact full system setup, ideal for researching labs small batch or pilot production:** Saves space and resources, making it suitable for various applications.
  • Automatic batch type continuous feeding device for even material feeding and distributing:** Automates the feeding process, ensuring uniform material distribution for efficient pyrolysis.
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** Distributes heat evenly throughout the material, maximizing pyrolysis efficiency.
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** Facilitates easy and efficient collection of pyrolysis solids.
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** Captures target gases effectively, allowing for further analysis or utilization.
  • Optional cold trap and condenser device setup for easy control of target liquids produced:** Condenses and collects liquid products, providing additional options for product recovery.
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** Minimizes environmental impact by eliminating harmful gas emissions.
  • Optional syngas online detecting and monitoring function for various target gases like CO, CO2, CH4, H2, N2, C2H6, C3H8:** Allows for real-time monitoring of syngas composition, enabling process optimization and product quality control.

Advantages

Wide range working temperature from 200℃ to 1100℃:** This allows the furnace to be used for a variety of applications, including the processing of different types of biomass materials.

High accurate temperature control with PID thermal controller:** This ensures precise control of the furnace temperature, which is important for achieving optimal pyrolysis results.

  • Excellent vacuum sealed system, precise controlled atmosphere:** This helps to create an oxygen-free environment inside the furnace, which is essential for the pyrolysis process.
  • Compact full system setup, ideal for researching labs small batch or pilot production:** The furnace is compact and easy to set up, making it ideal for use in research laboratories or for small-scale production.
  • Automatic batch type continuous feeding device for even material feeding and distributing:** This helps to ensure that the biomass material is evenly distributed inside the furnace, which promotes consistent pyrolysis results.
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** This provides uniform heating of the biomass material, which helps to improve the efficiency of the pyrolysis process.
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** This allows for easy removal of the pyrolysis solids from the furnace, which simplifies the collection process.
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** This helps to ensure that the target gases are collected efficiently, which is important for maximizing the yield of valuable products.
  • Optional cold trap and condenser device setup for easy control of target liquids produced:** This allows for the easy collection of target liquids, which can be further processed or used for other purposes.
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** This helps to reduce the environmental impact of the pyrolysis process by minimizing the release of harmful gases.
  • - **Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8:** This allows for real-time monitoring of the target gases, which is important for optimizing the pyrolysis process and ensuring the production of high-quality products.
  • Overall, pyrolysis furnaces are an important tool for converting organic materials into valuable products, and they have a wide range of applications in industry and research. However, it's important to carefully consider the potential impacts and to ensure that they are operated and maintained in a responsible manner.

Continuous production rotary pyrolysis furnace

Features of Biomass pyrolysis furnace by KINTEK

  • Wide range working temperature from 200℃ to 1100℃
  • High accurate temperature control with PID thermal controller
  • Excellent vacuum sealed system, precise controlled atmosphere 
  • Compact full system setup, ideal for researching labs small batch or pilot production 
  • Automatic batch type continuous feeding device for even material feeding and distributing
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting 
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases
  • Optional cold trap and condenser device setup for easy control of target liquids produced
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air
  • Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a pyrolysis plant?

A pyrolysis plant is a facility that uses the process of pyrolysis to break down organic materials, such as plastic, rubber, biomass, or waste, into valuable products like fuel oil, carbon black, and combustible gas. It is a specialized plant designed to carry out the thermal decomposition process in a controlled and efficient manner.

What is a pyrolysis furnace?

A pyrolysis furnace is a high-temperature furnace used to carry out the process of pyrolysis. Pyrolysis is a thermal decomposition process in which organic materials are heated to high temperatures in the absence of oxygen, resulting in the breakdown of complex molecules into simpler compounds or elemental constituents.

How does a pyrolysis plant work?

A pyrolysis plant works by feeding organic materials into a reactor chamber, where they are subjected to high temperatures in the absence of oxygen. This thermal decomposition process, known as pyrolysis, breaks down the complex organic molecules into simpler compounds and gases. The resulting products are then collected and further processed. For example, the liquid fraction can be condensed into fuel oil, the solid residue can be converted into carbon black, and the gas fraction can be used as a source of energy or refined into other valuable gases.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What is electric rotary kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

How does a pyrolysis furnace work?

Pyrolysis furnaces work by subjecting organic materials to high temperatures, typically in the range of 400-1000 degrees Celsius, in an oxygen-free environment. The absence of oxygen prevents combustion and allows for the thermal decomposition of the organic material. The furnace is designed to provide a controlled temperature environment and may incorporate heating elements, insulation, and gas flow control mechanisms. The organic material is loaded into the furnace chamber, heated to the desired temperature, and held at that temperature for a specific duration to facilitate the pyrolysis process. The resulting products, such as gases, liquids, and solids, can be collected and further processed or analyzed.

What are the main applications of pyrolysis plants?

Pyrolysis plants have diverse applications in waste management and resource recovery. They are commonly used to process various waste streams, such as plastic waste, tires, and biomass, into valuable products. The fuel oil produced can be used as a substitute for conventional fossil fuels, either directly or after refining. Carbon black, a byproduct of pyrolysis, is widely used as a reinforcing filler in rubber and plastic products. The combustible gas fraction can be utilized as a source of energy to power the pyrolysis process or provide heat for other applications. Additionally, pyrolysis plants contribute to waste reduction, environmental sustainability, and the circular economy by converting waste materials into valuable resources.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

Why pyrolysis of biomass?

Pyrolysis of biomass is done to convert waste biomass into valuable products like biofuels, chemicals, and other substances. It offers environmental and economic benefits like the reduction of greenhouse gas emissions compared to fossil fuels, the production of renewable energy, and the potential for carbon sequestration through the production of biochar. Although there are cons to the process like high capital and operating costs, technical challenges in scaling up the process, and potential for emissions of pollutants, the potential benefits make it a sustainable and carbon-neutral source of energy and materials.

How does a electric rotary kiln work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

What are the applications of pyrolysis furnaces?

Pyrolysis furnaces have various applications across different industries. They are commonly used in the fields of waste management and recycling to convert organic waste materials, such as plastics, rubber, or biomass, into valuable products like biochar, biofuels, or syngas. Pyrolysis furnaces are also utilized in the production of carbon fibers, activated carbon, and other carbon-based materials. Additionally, they are employed in research and development for studying the pyrolysis behavior of different materials, investigating reaction kinetics, and exploring novel applications for pyrolysis-derived products.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What are the advantages of biomass pyrolysis?

The advantages of biomass pyrolysis include high energy efficiency, production of valuable by-products such as bio-oil and biochar, low emissions, carbon neutrality, flexibility, and reduced dependence on fossil fuels. However, there are also disadvantages such as high capital costs, complexity, feedstock variability, and pollution. Suitable biomass feedstocks include wood waste, agricultural waste, municipal solid waste, algae, and biomass from invasive species. Overall, biomass pyrolysis offers a number of environmental and economic benefits, but it is important to carefully consider the potential impacts of the process and to ensure responsible implementation.

What are the advantages of electric rotary kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What are the advantages of using pyrolysis furnaces?

Pyrolysis furnaces offer several advantages for thermal decomposition processes. They allow for the controlled and precise heating of organic materials, ensuring consistent and reproducible results. The absence of oxygen prevents combustion and allows for the production of valuable pyrolysis products. Pyrolysis furnaces can handle a wide range of feedstock materials, including various waste streams, biomass, and plastics. They enable the conversion of these materials into useful products like biochar, biofuels, or syngas, contributing to waste reduction and resource recovery. The process is typically energy-efficient, and the resulting products can have various applications in energy, agriculture, and manufacturing industries.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What are the steps of biomass pyrolysis?

The steps of biomass pyrolysis include drying, pyrolysis, and cooling. In the drying stage, moisture is removed from the biomass. The pyrolysis stage involves heating the dried biomass in the absence of oxygen to temperatures between 300-900°C, causing it to decompose into bio-oil, biochar, and syngas. In the final stage, the pyrolysis products are cooled and separated into their desired forms. The bio-oil can be used as a fuel, biochar as a soil amendment, and syngas as a fuel or for electricity generation. The pyrolysis process may vary depending on the feedstock used and the desired end product.

what can electric rotary kiln be used for?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What factors should be considered when selecting a pyrolysis furnace?

Several factors should be considered when selecting a pyrolysis furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the pyrolysis process under consideration. The furnace size and capacity should be suitable for the volume of material to be processed. The control and monitoring features, such as temperature control accuracy and data logging capabilities, should be evaluated to ensure precise and reliable operation. Safety features, such as gas flow control, exhaust systems, and over-temperature protection, should be present to ensure safe operation. Finally, cost, maintenance requirements, and compatibility with other equipment or downstream processes should be taken into account when selecting a pyrolysis furnace.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

Which biomass is suitable for pyrolysis?

Various types of biomass are suitable for pyrolysis, including wood, agricultural residues, and even municipal waste. Wood sources such as forest trees and branches are still the main source of biomass for various applications. Agricultural residues such as sugarcane bagasse, rice straw, cotton stalks, and wheat straw can also be used for pyrolysis. Municipal waste is also considered biomass. The amount of biomass available annually is approximately 105 billion metric tons of carbon per year.

What safety precautions should be followed when using a pyrolysis furnace?

When using a pyrolysis furnace, several safety precautions should be followed to ensure safe operation. The furnace should be placed in a well-ventilated area or equipped with proper exhaust systems to prevent the buildup of hazardous gases or fumes. It is important to carefully handle and load the organic materials to avoid potential hazards or accidents. The furnace should be operated within the recommended temperature range and not exceeded to prevent safety risks or damage to the equipment. Proper personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. Regular maintenance and inspections should be carried out to ensure the integrity and functionality of the furnace. Lastly, it is crucial to follow the manufacturer's guidelines and instructions for safe operation and emergency shutdown procedures.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.
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The equipment is excellent and serves its purpose well. I highly recommend this product to anyone interested in pyrolysis.

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I am very happy with the way this product works. It's efficient and easy to use. KINTEK SOLUTION is the best!

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This product is a great value for the price. It's well-made and works great. I highly recommend it.

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Exploring the Functions and Advantages of Rotary Tube Furnaces

Exploring the Functions and Advantages of Rotary Tube Furnaces

Discover how rotary tube furnaces work and why they are used in advanced materials processing. Learn about the basic technique of rotary furnaces and their customizable features. Explore the advantages of rotary tube furnaces over other furnace types.

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Exploring the Benefits and Applications of Rotary Furnaces: A Comprehensive Guide

Exploring the Benefits and Applications of Rotary Furnaces: A Comprehensive Guide

Rotary tube furnaces are highly versatile tools that can be used for a wide range of physicochemical processing applications in the laboratory.

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Optimizing Industrial Processes: Rotary Kiln and Laboratory Furnace Solutions

Optimizing Industrial Processes: Rotary Kiln and Laboratory Furnace Solutions

Discover how rotary kilns and laboratory furnaces revolutionize industrial processes. Learn about rotary kiln sizing and design, laboratory furnace features, and industries served. Explore the production of carbon products like biochar and activated carbon.

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Rotary Furnaces: A Comprehensive Guide to Advanced Materials Processing

Rotary Furnaces: A Comprehensive Guide to Advanced Materials Processing

Rotary furnaces are widely used for advanced materials processing due to their versatility, temperature uniformity, and energy efficiency. This guide provides an overview of rotary furnace technology, including its working principle, applications, design improvements, and control systems.

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Rotary Furnaces: Advanced Materials Processing and Applications

Rotary Furnaces: Advanced Materials Processing and Applications

Rotary furnaces are versatile and efficient thermal processing systems used in various industries. This comprehensive guide explores the basics of rotary furnaces, their applications, advantages, and key components. Discover how rotary furnaces contribute to advanced materials processing and enhance productivity.

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