Molds & Accessories

Infrared heating quantitative flat plate mold

Name: Infrared heating quantitative flat plate mold
Brand: Kintek Solution
SKU: PMHD
Rating: 4.79 (10 reviews)

Item Number : PMHD

Price varies based on specs and customizations

Die heating: 0.0℃-300.0℃
Die material: Alloy tool steel :Cr12MoV
Sample size: Φ25mm (d)/Φ50mm (d)
Dimensions: 200*60mm (D*H)
Weight: 220V/300W

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Introduction

Infrared heating quantitative flat plate mold technology utilizes advanced materials and precise temperature control to achieve uniform heat distribution. The insulation layers, including high-temperature ceramic fiber boards and zirconia fiber blankets, ensure effective thermal management. The integrated PID controller with SCR power control and auto-tune functions enhances precision and safety. This design, featuring a one-piece platen heater with a swaged tubular element, optimizes heat conduction and simplifies assembly. The use of ceramic and quartz materials in infrared heaters provides stability at high temperatures, making them suitable for various industrial applications.

Applications

Infrared heating quantitative flat plate molds are versatile tools with a wide range of applications, particularly in industries that require precise and efficient heating processes. These applications are often characterized by their need for rapid energy transfer and the ability to control heating zones effectively.

Detail & Parts

1) Sample Preparation Process 2)Release Process

Operating interface

Set:In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface.
-:In the operation interface, press the "_" key to reduce the number of settings.
+:In the operation interface, press the "+" key to increase the setting number.
Hot:Press the "Heating" button on the operation interface, and the mold will start heating to the set temperature. After the timer is over, the constant temperature will be automatically timed and the heating will stop. During the heating process, press the "Heating" button to stop heating.

Technical specifications

Instrument model	PMHD-A	PMHD-B
Sample shape
Die heating	0.0℃-300.0℃	0.0℃-300.0℃
Die material	Alloy tool steel :Cr12MoV	Alloy tool steel :Cr12MoV
Sample size	Φ50mm (d)	Φ25mm (d)
Sample thickr	15-100μm	25、50、100、250、500μm(6 measuring loops)
Dimensions	20060mm (DH)	20060mm(DH)
Weight	220V/300W	220V/300W
Diagram of hydraulic powder press size

Operation steps

1.Place the sample into the heating mold.

2.Put the mold into the tablet press.

3.Set the temperature value and insulation time. If the time is set to 0, it is infinite time.

4.Click on the data screen to set the heating temperature.

4.Press the "Heat" button to start mold heating.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

5.After the mold temperature reaches the set temperature, we pressurize the sample to the required pressure.

6.Return to the main interface and start heating.

6.Release the oil drain valve stem and remove the mold.

FAQ

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

View more faqs for this product

4.7

out of

5

Exceptional precision and durability, a game-changer for our lab!

Hiroshi Tanaka

4.8

out of

5

Incredible value for money, highly efficient and reliable.

Elena Müller

4.9

out of

5

Technologically advanced, simplifies complex processes effortlessly.

Sofia Rossi

4.7

out of

5

Fast delivery, top-notch quality, couldn't be happier!

Liam O'Connor

4.8

out of

5

Durable and user-friendly, perfect for our research needs.

Anya Petrova

4.9

out of

5

Revolutionary tech, saves time and boosts productivity.

Carlos Silva

4.7

out of

5

Outstanding performance, highly recommend for any lab.

Amina El-Sayed

4.8

out of

5

Efficient, cost-effective, and easy to operate.

Finn Bjornsson

4.9

out of

5

Best investment for our lab, precise and durable.

Isabella Bianchi

4.7

out of

5

Speedy delivery, excellent quality, highly satisfied.

Nikolai Ivanov

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atmosphere furnace rotary furnace

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Infrared heating quantitative flat plate mold

Shipping:

Introduction

Applications

Detail & Parts

Technical specifications

Operation steps

FAQ

What is a atmospheric furnace?

What types of materials can be processed in a rotary furnace?

What is the use of atmosphere furnace?

What are the rotary furnace types?

How does an atmosphere furnace work?

What are the advantages of rotor furnace?

What are the advantages of using atmosphere furnaces?

What is the efficiency of a rotary furnace?

What factors should be considered when selecting an atmosphere furnace?

Can a rotary furnace be used for continuous production?

How can the performance of a rotary furnace be optimized?

PDF - Infrared heating quantitative flat plate mold

Catalog of Molds & Accessories

Catalog of Atmosphere Furnace

Catalog of Rotary Furnace

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Infrared Spectroscopy Sample Preparation and Handling

Preparation Techniques for Solid Samples in Infrared Spectroscopy

Defects and Solutions for Isostatically Pressed Ceramic Balls

Basic Constant Temperature Heating Equipment in Laboratories

Guidelines for Safe Operation and Procedures of Flat-Plate Hot Press in Lamination Experiments

Basic Laboratory Drying Equipment

Sample Preparation Techniques for Infrared Spectroscopy Analysis

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