Products Sample Preparation Molds & Accessories Infrared Heating Quantitative Flat Plate Press Mold
Infrared Heating Quantitative Flat Plate Press Mold

Molds & Accessories

Infrared Heating Quantitative Flat Plate Press Mold

Item Number : PMHD

Price varies based on specs and customizations


Die heating
0.0℃-300.0℃
Die material
Alloy tool steel :Cr12MoV
Sample size
Φ25mm (d)/Φ50mm (d)
Dimensions
200*60mm (D*H)
Weight
220V/300W
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Introduction

Infrared heating quantitative flat plate mold technology utilizes advanced materials and precise temperature control to achieve uniform heat distribution. The insulation layers, including high-temperature ceramic fiber boards and zirconia fiber blankets, ensure effective thermal management. The integrated PID controller with SCR power control and auto-tune functions enhances precision and safety. This design, featuring a one-piece platen heater with a swaged tubular element, optimizes heat conduction and simplifies assembly. The use of ceramic and quartz materials in infrared heaters provides stability at high temperatures, making them suitable for various industrial applications.

Applications

Infrared heating quantitative flat plate molds are versatile tools with a wide range of applications, particularly in industries that require precise and efficient heating processes. These applications are often characterized by their need for rapid energy transfer and the ability to control heating zones effectively.

Detail & Parts

Infrared heating flat plate mold
Infrared heating flat plate mold
1) Sample Preparation Process  2)Release Process
1) Sample Preparation Process  2)Release Process
Operation interface - (Standard mode)
Operation interface - (Standard mode)
  • Standard interface: You can set the mold heating temperature and constant temperature time separately in this interface.
  • Water cooling button: The water cooling machine power supply is connected to the thermostat, and the thermostat can control the opening and closing of the water cooling machine.
  • Heating button: You can start heating the mold.
  • Stop button: You can stop the heating of the mold.
  • Timing switch: You can turn the timing function on and off.
Operation interface - (Advanced mode)
Operation interface - (Advanced mode)
  • Start button: You can heat up according to the multi-stage heating program.
  • Stop button: During the heating process, you can stop the heating process.
  • List curve: You can switch the current display state, list and curve chart.

Technical specifications

Instrument model PMHD-A PMHD-B
Sample shape Sample shape
Die heating 0.0℃-300.0℃ 0.0℃-300.0℃
Die material Alloy tool steel :Cr12MoV Alloy tool steel :Cr12MoV
Sample size Φ50mm (d) Φ25mm (d)
Sample thickr 15-100μm 25、50、100、250、500μm(6 measuring loops)
Dimensions 200*60mm (D*H) 200*60mm(D*H)
Weight 220V/300W 220V/300W
Diagram of hydraulic powder press size Diagram of hydraulic powder press size Diagram of hydraulic powder press size

Operation steps

1. Set the temperature for heating the upper and lower molds.

1. Set the temperature for heating the upper and lower molds.

2. Click the upper and lower plates to start heating.

2. Click the upper and lower plates to start heating.

3. Put the sample into the mold first.

3. Put the sample into the mold first.

4. Put the mold into the tablet press for pre-compression.

4. Put the mold into the tablet press for pre-compression.

5. When the temperature reaches the set temperature, start pressurizing the mold.

5. When the temperature reaches the set temperature, start pressurizing the mold.

6. Turn off the heating function and let the sample cool.

6. Turn off the heating function and let the sample cool.

7. Remove the heated mold.

7. Remove the heated mold.

8. Take out the pressed sample.

8. Take out the pressed sample.

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FAQ

What Is The Principle Of Tablet Press Molds?

Tablet press molds operate on a pressing process where raw materials are placed into a die and compressed by a pressing plate. This compression deforms the materials into the desired tablet shapes. The molds typically consist of upper and lower parts that adjust manually to meet specific pressing requirements, ensuring precision in tablet formation.

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Are The Main Types Of Tablet Press Molds?

The main types of tablet press molds include cylindrical press molds, multi-punch rotary tablet press molds, and button battery tablet press sealing molds. Each type is designed for specific applications, such as high-pressure molding, rapid tablet production in pharmaceuticals, and secure assembly of button batteries.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What Are The Advantages Of Using Tablet Press Molds?

Tablet press molds offer several advantages including precision in molding, the ability to produce a variety of shapes and sizes, and efficiency in high-volume production. They are essential in industries like pharmaceuticals for ensuring uniformity and stability in tablet production.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Are The Applications Of Tablet Press Molds?

Tablet press molds are widely used in the pharmaceutical industry for producing tablets, in manufacturing for creating various molded products, and in the assembly of components like button batteries. Their ability to handle different materials and shapes makes them versatile tools in various industrial applications.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
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Infrared Heating Quantitative Flat Plate Press Mold

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