Molds & Accessories

Double plate heating mold

Name: Double plate heating mold
Brand: Kintek Solution
SKU: PMD
Rating: 4.8 (9 reviews)

Item Number : PMD

Price varies based on specs and customizations

Heating temperature: Room temperature-300C
Sample size: <Φ180mm (M)
sample thickness: 0.02-0.1mm(N)

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Introduction

The double plate heating mold features a split design with separate upper heating and lower cooling zones. The upper heating plate utilizes multiple electric heat pipes for stable heating, while the lower cooling plate incorporates a serpentine water cooling pipe for rapid cooling. This integrated system offers versatility in various applications. The hydraulic system includes automatic pressure compensation and optimized electro-hydraulic drive design to enhance efficiency and reduce energy consumption. The electrical control system adheres to strict standards, ensuring precise temperature, time, and pressure control.

Applications

Double plate heating molds, particularly those utilizing inductive heating and high-quality machining, find extensive use across various industries due to their ability to provide precise and uniform heating. These molds are essential in processes that require controlled thermal conditions, ensuring the integrity and quality of the final product. Below are some of the main application areas where double plate heating molds are utilized:

Laboratory Equipment: Used in laboratory settings for precise heating applications, ensuring consistent results in experiments and research.
3D Printer Heated Beds: Essential for maintaining the temperature necessary for successful 3D printing, particularly with materials like ABS and PLA.
Food Processing: Employed in griddles, waffle irons, and other cooking appliances where uniform heating is crucial for food preparation.
Industrial Heating: Used in various industrial processes that require heat treatment, such as annealing and heat sealing.
Automotive Applications: Help in deicing and defogging car windshields and side mirrors, ensuring safety and visibility.
Electronics Manufacturing: Used in the production of electronic components where precise temperature control is necessary.
Medical Devices: Employed in the manufacturing of medical equipment that requires sterilization and precise heating.
Textile Industry: Used in clothes irons and steamers, ensuring fabric smoothness and quality.

These applications highlight the versatility and importance of double plate heating molds in maintaining precise and uniform heating across different sectors.

Detail & Parts

1）Sample Preparation 2）Process Release Process

Set：In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the

mold diameter, press the settings button again to return to the operation interface.

-：In the operation interface, press the "_" key to reduce the number of settings.

+：In the operation interface, press the "+" key to increase the setting number.

Hot：Press the "Heating" button on the operation interface, and the mold will start heating to the set temperature. After the timer is over, the constant temperature will be automatically timed and the heating will stop. During the heating process, press the "Heating" button to stop heating.

Technical specifications

Instrument model	PMD
Press the shape of the sample
Heating temperature	Room temperature-300C
Mold material	Alloy tool steel:Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size	<Φ180mm (M)
Sample thickness	0.02-0.1mm(N)
External dimension 1	180180130mm(LWH)
External dimension 2	200200130mm(LXWH)
External dimension 3	300300130mm(LWH)
Mold weight	32Kg38Kg88Kg
Dimensional diagram

Operation steps

1.Place the sample into the heating mold.

2.Put the mold into the hot press.

3.Set the insulation time. If the time is set to 0, it is infinite time

4.Press the "Heat" button to start mold heating.

5.After the mold temperature reaches the set temperature, we pressurize the sample to the required pressure.

6.Release the oil drain valve stem and remove the mold.

Principle

Double plate heating molds utilize a combination of inductive and indirect resistance heating methods to achieve uniform temperature distribution. The mold, typically made of graphite or steel, is subjected to a high-frequency electromagnetic field generated by an induction coil. This induces heat within the mold material, which is then further distributed through channels filled with a heating medium like thermo-oil, water, or steam. The precision of this setup ensures steady and controlled heating, essential for maintaining consistent temperatures across the mold surface.

Features

The Double Plate Heating Mold is a versatile and efficient tool designed for precise temperature control and rapid cooling, making it ideal for a variety of industrial applications. This product integrates advanced heating and cooling technologies to ensure optimal performance and durability.

Dual Zone Temperature Control: The mold features separate upper heating and lower cooling zones. This dual-zone design allows for precise temperature management, ensuring that materials are heated and cooled according to specific process requirements.
Stable and Reliable Heating: The upper heating plate is equipped with multiple electric heat pipes, providing stable and reliable heating. This ensures uniform heat distribution and prevents hot spots, which is crucial for maintaining the integrity of the materials being processed.
Quick and Effective Cooling: The lower cooling plate includes a snake-like water cooling pipe, enabling rapid and forceful cooling. This feature is essential for processes that require quick temperature reduction, enhancing overall productivity and efficiency.
Energy-Efficient Design: The hydraulic system includes automatic pressure compensation and optimized electro-hydraulic drive, reducing energy consumption while improving efficiency. This design not only lowers operational costs but also contributes to environmental sustainability.
High-Quality Electrical Control: The electrical control system adheres to strict standards (CE or higher), ensuring safety and reliability. Temperature, time, and pressure can be accurately set and displayed, providing precise control over the molding process.
Customizable Options: On request, the plates can be annealed after welding to eliminate internal tensions, ensuring a smooth working surface and enhancing the longevity of the mold.

These features collectively make the Double Plate Heating Mold an excellent choice for industries requiring precise temperature control and rapid cooling cycles, ensuring high-quality output and operational efficiency.

FAQ

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What is the main advantage of the one-piece platen heater over conventional designs?

The primary advantage of the one-piece platen heater is its improved insulation and heat conduction. The tubular element is swaged directly into undercut grooves in a gray cast iron platen, which increases the density and uniformity of the insulation and ensures uniform heat conduction along the length of the groove.

What are the temperature capabilities of the one-piece platen heater?

Depending on the model, the one-piece platen heater can achieve maximum temperatures of around 1,200 degrees Celsius.

How is the material heated evenly in the one-piece platen heater?

The one-piece platen heater uses a 4-zone heating system to ensure that the material to be burnt is heated evenly from all sides. This system, combined with special ceramic fiber insulation, allows for rapid temperature increases with low energy consumption.

How does the one-piece platen heater simplify installation?

The one-piece platen heater features a flat ground surface that is bolted directly to the boilerplate, eliminating the need for a complicated alignment process.

What is a heated circulator?

A heated circulator is a laboratory equipment used to precisely control the temperature of fluids. It is often used in experiments that require consistent and precise temperature control, such as dissolution testing. The circulator typically features a liquid reservoir, a heating system, and a temperature control mechanism. The temperature range of a heated circulator can be as wide as -95°C to 300°C. It is commonly used in life science research, drug discovery, material testing, wafer production, and wet chemistry.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What is Isostatic Pressing?

Isostatic pressing is a powder metallurgy process that uses equal pressure in all directions to produce uniform density and microstructure in a powder compact.

What are the benefits of isostatic pressing?

Isostatic pressing provides uniform strength and density, shape flexibility, a wide range of component sizes, and low tooling cost. It also allows for larger parts, enhances alloying possibilities, reduces lead times, and minimizes material and machining costs.

What is the purpose of a heater circulator?

The purpose of a heater circulator is to provide a consistent and precise temperature control for experiments that require heating internally or externally. These circulators feature a liquid reservoir and a heating system, along with a temperature control mechanism. They are ideal for maintaining a few temperature set points over a long period of time and are commonly used in laboratories for experiments that involve liquid baths. Heating circulators come in open or closed baths and offer a wide temperature range from –90 to 300°C and heat load removal of up to 1000 watts.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

What are the types of isostatic pressing?

There are two main types of isostatic pressing:

Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.

How does a heater circulator work?

A heater circulator works by heating a fluid and then circulating it through the system. The heating element, often an electric coil or a heating mantle, provides controlled heat to the fluid. The pump, typically a magnetic or centrifugal pump, circulates the fluid through tubes or a bath, ensuring even temperature distribution. The fluid absorbs heat from the heating element and transfers it to the desired location, such as a reaction vessel or a temperature-controlled chamber. Temperature sensors and controllers are used to monitor and maintain the desired temperature within a specified range. The combination of heating and circulation allows for precise temperature control and uniform heating throughout the system.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What type of isostatic pressing equipment do you have?

Our primary focus is the production of cold isostatic pressing equipment for both laboratory and industrial use.

What types of fluids can be used with a heater circulator?

Heater circulators can be used with a variety of fluids depending on the specific application requirements. Commonly used fluids include water, oils, and silicone-based fluids. Water is a popular choice due to its availability, low cost, and good heat transfer properties. Oils, such as mineral oil or silicone oil, are often used when higher temperature ranges or better heat stability are required. Silicone-based fluids are suitable for applications that involve low temperatures or require inertness. It is important to select a fluid that is compatible with the materials of construction in the heater circulator and consider the desired temperature range, heat transfer properties, and safety considerations when choosing the appropriate fluid.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What are the wet bag process and the dry bag process?

The CIP molding process is divided into two methods: the wet bag process and the dry bag process.

Wet bag process:

In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.

Dry bag process:

In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.

Can a heater circulator be used for cooling applications?

Yes, certain models of heater circulators can also be used for cooling applications. These units are often referred to as heating and cooling circulators or temperature control systems. They feature both heating and cooling capabilities, allowing for precise temperature control within a wide range. The cooling function is achieved through a refrigeration system that circulates a coolant, such as water or refrigerant, through the system. This enables the user to cool down a process, vessel, or chamber to the desired temperature. Heating and cooling circulators are commonly used in applications that require rapid temperature changes or control over a broad temperature range, such as thermal cycling, material testing, or biological sample preservation.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.

How long is your delivery time? If I want to customize the instrument, how long does it take?

If the items are available in stock, the delivery time is 6-12 days. We also offer customization services for our customers. The lead time for customized products varies depending on the specifications and can take between 25-55 days.

View more faqs for this product

4.8

out of

5

Exceptional heating uniformity, perfect for our lab's precision needs.

Hiroshi Tanaka

4.7

out of

5

Quick cooling feature saves us hours in processing time, brilliant!

Elena Müller

4.9

out of

5

High-quality materials ensure durability, worth every penny.

Carlos Silva

4.8

out of

5

Energy-efficient design has significantly cut our operational costs.

Anya Petrova

4.7

out of

5

User-friendly controls make operation a breeze, even for new staff.

Liam O'Brien

4.9

out of

5

The dual-zone temperature control is a game-changer for our experiments.

Sophia Rossi

4.8

out of

5

Reliable heating system ensures consistent results, every time.

Mohammed Al-Farsi

4.7

out of

5

Customizable options allow us to tailor the mold to our specific needs.

Isabella González

4.9

out of

5

The rapid cooling feature is a standout, enhancing our overall efficiency.

Andrei Volkov

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Hot Tags

heater circulator rotary furnace rubber processing machine atmosphere furnace lab isostatic press machine

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Double plate heating mold

Shipping:

Introduction

Applications

Detail & Parts

Technical specifications

Operation steps

Principle

Features

FAQ

What are the main types of rubber processing machines?

What is the main advantage of the one-piece platen heater over conventional designs?

What are the temperature capabilities of the one-piece platen heater?

How is the material heated evenly in the one-piece platen heater?

How does the one-piece platen heater simplify installation?

What is a heated circulator?

What types of materials can be processed in a rotary furnace?

What is the principle of operation for a twin screw extruder plastic granulation machine?

What is a atmospheric furnace?

What is Isostatic Pressing?

What are the benefits of isostatic pressing?

What is the purpose of a heater circulator?

What are the rotary furnace types?

What is the purpose of a plate vulcanizing press in rubber processing?

What is the use of atmosphere furnace?

What are the types of isostatic pressing?

How does a heater circulator work?

What are the advantages of rotor furnace?

How does an open mixing mill for rubber work?

How does an atmosphere furnace work?

What type of isostatic pressing equipment do you have?

What types of fluids can be used with a heater circulator?

What is the efficiency of a rotary furnace?

What are the advantages of using a lab internal rubber mixer?

What are the advantages of using atmosphere furnaces?

What are the wet bag process and the dry bag process?

Can a heater circulator be used for cooling applications?

Can a rotary furnace be used for continuous production?

What applications does a small lab rubber calendering machine have?

What factors should be considered when selecting an atmosphere furnace?

How can the performance of a rotary furnace be optimized?

How does an automatic high temperature heat press machine function?

What makes a lab blown film extrusion machine useful?

How long is your delivery time? If I want to customize the instrument, how long does it take?

PDF - Double plate heating mold

Catalog of Molds & Accessories

Catalog of Heater Circulator

Catalog of Rotary Furnace

Catalog of Rubber Processing Machine

Catalog of Atmosphere Furnace

Catalog of Lab Isostatic Press Machine

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