Milling Equipment
Cabinet Planetary Ball Mill
Item Number : KT-CPBM
Price varies based on specs and customizations
- Maximum injection size
- < 20 mm
- Sample particle size range
- 0.1-20um
- Maximum processing volume
- 2000ml
- Maximum speed of the ball mill
- 1200 r/min
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lntroduction
The vertical cabinet structure combined with ergonomic design enables users to obtain the best comfortable experience in standing operation. The maximum processing capacity is 2000ml, and the speed is 1200 revolutions per minute. The cabinet planetary ball mill has stronger crushing capacity and higher grinding efficiency, and can obtain more accurate sample results more quickly.
It also uses frequency conversion control system to realize various functions such as speed control, positive and negative alternate, intermittent and continuous modes. It is equipped with open PC windows and LED lighting, supports 220V and 380V two driving voltages, and supports inert gas protection grinding. , can be equipped with liquid nitrogen cryogenic protection grinding, temperature monitoring and touch control.
Principle
The planetary ball mill operates by subjecting grinding jars to eccentric rotation on a sun wheel, creating opposite movements and Coriolis forces. This dynamic interplay of frictional and impact forces releases high energy, enabling efficient size reduction and the production of nano powders.
Applications
Planetary ball mills are versatile tools used in various scientific and industrial applications for the grinding and processing of materials down to ultrafine and nano-sized particles. These mills are particularly favored in laboratory settings due to their ability to produce high-energy impacts and friction between grinding balls and the material, leading to efficient size reduction and mechanical alloying. Key applications of planetary ball mills include:
- Material Synthesis: Used for synthesizing new materials through mechanical alloying, which involves the combination of different metals or compounds to create alloys with unique properties.
- Powder Production: Effective for producing fine powders from various materials, including ceramics, metals, and polymers, which are essential for additive manufacturing and other industrial processes.
- Chemical Reactions: Enhances solid-state chemical reactivity by facilitating intimate mixing and creating defects in crystal structures, which can promote or alter chemical reactions.
- Nano-material Development: Ideal for the production of nano powders, with sizes ranging from 2 to 20 nm, crucial for developing advanced materials with enhanced properties.
- Research and Development: Widely used in academic and industrial research for the development of new materials and for studying the effects of mechanical processing on material properties.
- Pharmaceutical and Cosmetic Industries: Used for grinding and dispersing active ingredients in pharmaceutical and cosmetic products to ensure uniform distribution and efficacy.
- Environmental Applications: Can be used for the stabilization of hazardous materials by reducing their particle size and altering their chemical reactivity, aiding in environmental remediation.
- Energy Storage: Useful in the development of materials for energy storage applications, such as the production of powders for batteries and capacitors.
These applications highlight the critical role of planetary ball mills in advancing material science and contributing to the development of innovative products across multiple industries.
Features
Planetary ball mills are essential tools in laboratory settings, designed to grind sample materials down to very small sizes, often in the nano-scale. These machines utilize a unique mechanism where the grinding jars and sun wheel rotate in opposite directions, creating a complex interplay of forces that result in high-energy milling. This process is not only efficient but also versatile, capable of producing uniform fine powders suitable for various applications in materials science and nanotechnology. Here are the key features that make planetary ball mills stand out in routine laboratory work:
- Special Gear Design for Low Noise and Vibration: This feature ensures a quieter and smoother operation, enhancing the comfort and efficiency of laboratory work.
- LCD Control Panel: Provides precise control over the milling process, allowing for adjustments in speed and duration to suit different material requirements.
- Safety Mechanism: Ensures the safe operation of the mill, protecting both the user and the equipment from potential hazards during the grinding process.
- Stable Rotation Speed: Maintains consistent milling performance, which is crucial for achieving uniform particle sizes and high-quality end products.
- Reliable Heavy-Duty Design: Built to withstand the rigors of frequent use, ensuring durability and longevity of the equipment.
- Programmable Milling Segment: Offers flexibility in setting specific milling parameters, enabling the customization of the grinding process to meet specific research needs.
- Customized Power Supply: Available in 110V, 220V, or 380V, accommodating different power requirements and ensuring compatibility with various laboratory setups worldwide.
These features collectively enhance the functionality and efficiency of planetary ball mills, making them indispensable in laboratories for the synthesis of nano-sized materials and the development of innovative products.
Functions
- Continuous and intermittent operation
- Emergency stop
- Timing
- Power failure memory
- Overload and hazardous operation protection
- LED Lighting
- Heat Dissipation
- Universal Wheel
Advantages
Planetary ball mills offer a range of advantages that make them indispensable in laboratory settings for the grinding of sample materials to extremely fine sizes. Here are some of the key benefits:
- High Grinding Efficiency: Planetary ball mills are designed to achieve rapid grinding of materials, making them ideal for processing materials with high hardness and viscosity. The grinding efficiency is notably high, and the fineness of the product can reach sub-micron levels, which is crucial for applications requiring nano-sized particles.
- Versatility in Applications: These mills are suitable for grinding a wide variety of materials, including magnetic materials, inorganic non-metallic materials, organic chemical materials, and biomedical materials. This versatility makes them a valuable tool in multiple scientific and industrial research areas.
- High Precision and Control: The grinding process in planetary ball mills is highly precise, allowing for fine control over the particle size distribution. This precision is essential for achieving consistent results in material synthesis and research.
- Advanced Mechanism for Enhanced Energy Transfer: The unique design of planetary ball mills, where the rotation directions of the bowl and turn disc are opposite, results in a synchronized alternation of centrifugal forces. This mechanism leads to friction and impact forces that are much higher than those in conventional ball mills, enhancing the energy transfer during the grinding process.
- Compact and User-Friendly Design: Planetary ball mills are smaller in size compared to traditional ball mills, making them more suitable for laboratory environments where space is often limited. They are also designed with user convenience in mind, featuring simple maintenance requirements and ease of operation.
- Production of Nano Powders: These mills are capable of producing nano powders ranging from 2 to 20 nm in size, depending on the speed of rotation of the balls. This capability is crucial for research and development in nanotechnology and materials science.
- Cost-Effectiveness: Despite their advanced capabilities, planetary ball mills are relatively inexpensive and easy to operate, providing a cost-effective solution for laboratories looking to achieve high-quality grinding results.
- 8. Generation of Crystal Defects: The mechanical energy applied during the milling process can induce crystal defects, which can be beneficial for certain applications such as altering the properties of materials or initiating specific chemical reactions.
These advantages collectively highlight the effectiveness and utility of planetary ball mills in laboratory settings, particularly for tasks requiring the fine grinding of materials and the synthesis of nano-sized particles.
Technical specifications
| Grinding principle | Impact & friction force |
| Suitable materials | Small and medium-low hardness; brittle; dry or wet |
| Materials input size | < 20 mm |
| Materials output size | 0.1-20 um |
| Processing volume | 2000ml |
| Disc panspeed | 1`200 r/min |
| Grinding panmaterial | Tungsten carbide;Ceramic; Agate; Stainless steel; Harden steel; Nylon, etc. |
| Planetary disk space movement mode | X axis planetary movement |
| Motor power | 220V/380V AC ,50-60Hz,1500W |
| Net weight | 326kg |
| Dimensions | L780*W700*H1220 mm |
| Protection level | IP65 |
| Quality standards | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is a Planetary Ball Mill and how does it differ from common ball mills?
4.8
out of
5
This planetary ball mill is a game-changer! It's so easy to use and gives consistent results. Highly recommended!
4.7
out of
5
Amazing machine! It's powerful, efficient, and very user-friendly. Definitely worth the investment.
4.9
out of
5
This ball mill is top-notch! The build quality is excellent, and it performs flawlessly. I'm very impressed.
4.6
out of
5
I'm really happy with this purchase. It's a great value for the price and has made my research work so much easier.
4.8
out of
5
This is an excellent product. It's well-made, easy to use, and produces high-quality results. I highly recommend it.
4.9
out of
5
I'm thoroughly impressed with this ball mill. It's powerful, efficient, and very easy to operate. Highly recommended!
4.7
out of
5
This planetary ball mill is a great addition to my lab. It's a powerful and reliable machine that produces consistent results.
4.8
out of
5
I'm very happy with this purchase. The ball mill is well-made, easy to use, and produces high-quality results.
4.9
out of
5
This is an excellent product. It's well-made, easy to use, and produces high-quality results. I highly recommend it.
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