Milling Equipment
High energy planetary ball mill
Item Number : KT-P4000
Price varies based on specs and customizations
- Maximum injection size
- < 10 mm
- Sample particle size range
- 0.1-20um
- Maximum processing volume
- 4000ml
- Maximum speed of the ball mill
- 800 r/min
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Principle
The High Energy Planetary Ball Mill operates by rotating grinding jars on a sun wheel and their own axes in opposite directions, generating high centrifugal and Coriolis forces. This rapid acceleration enhances impact and friction between milling balls and materials, achieving ultra-fine particle sizes efficiently.
Applications
High Energy Planetary Ball Mills are versatile tools used in various scientific and industrial applications for the grinding and synthesis of materials down to nano-sized particles. These mills are particularly effective in laboratories where the need for ultrafine and nano-sized materials is crucial for the development of innovative products. The high-energy ball milling process is known for its ability to mechanically induce structural and chemical changes in materials, making it a valuable technique in several fields.
- Material Science: For the synthesis of nano powders, mechanical alloying, and the development of new materials with specific properties.
- Pharmaceuticals: To produce fine powders necessary for drug formulations, enhancing the dissolution rate and bioavailability of active pharmaceutical ingredients.
- Ceramics: For the preparation of homogeneous ceramic powders, which are essential for the manufacturing of high-quality ceramic products.
- Metallurgy: In the production of metal powders and the blending of different metal alloys to achieve desired properties.
- Environmental Science: For the grinding of samples prior to analysis, aiding in the study of pollutants and their effects on the environment.
- Nanotechnology: In the creation of nanomaterials with unique properties for various applications, including electronics and energy storage.
- Chemical Industry: For the fine grinding of chemicals and the preparation of homogeneous mixtures for chemical reactions.
Advantages
The High Energy Planetary Ball Mill offers a range of advantages that make it a superior choice for laboratory work, particularly in the synthesis and grinding of materials down to ultrafine and nano-sized particles. Here are some of the key benefits:
- High Efficiency in Size Reduction: The planetary ball mill utilizes a unique mechanism where grinding jars are arranged eccentrically on a sun wheel, and their movement is opposite to that of the sun wheel. This setup results in the generation of Coriolis forces, which, combined with frictional and impact forces, release high dynamic energies. This interplay of forces ensures a very effective degree of size reduction, making it ideal for producing nano powders of 2 to 20 nm in size.
- Enhanced Impact Energy: The design of the planetary ball mill allows for the centrifugal forces to be alternately synchronized, resulting in friction and impact between the milling balls and the powder mixture. This leads to impact energy that is up to 40 times higher than that due to gravitational acceleration, facilitating high-speed milling and rapid processing times.
- Versatility in Applications: High-energy ball mills are not only effective for grinding hard and brittle materials like metals, alloys, ceramics, and minerals but are also suitable for mechanical alloying, mixing, and homogenization of various materials. This versatility makes them indispensable in laboratories where a variety of materials need to be processed.
- Cost-Effective and Easy to Operate: Despite their high-performance capabilities, these mills are relatively inexpensive and easy to operate. The mechanical process of ball milling does not require complex, costly setups or extensive training, making it accessible for routine laboratory work.
- Production of Crystal Defects: The mechanical energy applied during the milling process can produce crystal defects, which can be beneficial for certain applications, such as enhancing the reactivity of materials or altering their physical properties.
- Compact and Space-Saving Design: Planetary ball mills are smaller than common ball mills, making them ideal for laboratory settings where space is often limited. Their compact design does not compromise on performance, ensuring high-quality results in a smaller footprint.
The High Energy Planetary Ball Mill is a powerful, efficient, and versatile tool for laboratories aiming to achieve precise and rapid size reduction of materials, with the added benefits of ease of use and a compact design.
Detail & Parts
Functions
- Continuous and intermittent operation
- Emergency stop
- Timing
- Power failure memory
- Overload and hazardous operation protection
- LED Lighting
- Heat Dissipation
Features
High-energy planetary ball mills are essential tools for achieving rapid and efficient size reduction in materials. These mills are designed to handle hard and brittle materials, making them ideal for applications in metals, alloys, ceramics, and minerals. The unique design of these mills, with their opposite rotation directions of the bowl and turn disc, creates a synchronized centrifugal force that enhances the grinding process. This results in a high-impact energy that is up to 40 times higher than that due to gravitational acceleration, facilitating high-speed milling and the production of ultra-fine particles.
- Ultra-Fine Particle Production: The high-energy impact and friction generated by the milling balls allow for the production of nano powders ranging from 2 to 20 nm in size. This capability is crucial for applications requiring extremely fine materials.
- Efficient and Rapid Grinding: The planetary ball mill's design ensures rapid acceleration of grinding balls, significantly increasing grinding energy. This efficiency allows for the production of even smaller particle sizes compared to other types of ball mills, making it ideal for high-throughput applications.
- Versatility in Material Processing: These mills are not only effective for grinding but also for mechanical alloying, mixing, and homogenization. This versatility makes them indispensable in routine laboratory work and for the development of innovative materials.
- Crystal Defects Creation: The mechanical energy applied during ball milling can produce crystal defects, which can be beneficial for altering material properties and enhancing certain characteristics in synthesized materials.
- Cost-Effective and Simple Operation: Despite their high performance, these mills are relatively inexpensive and easy to operate, making them accessible for various research and industrial applications.
These features highlight the high-energy planetary ball mill's role as a high-performance all-rounder in laboratory settings, capable of handling a wide range of grinding and material synthesis tasks with precision and efficiency.
Technical specifications
| Grinding principle | Impact & friction force |
| Suitable materials | Small and medium-low hardness; brittle; dry or wet |
| Materials input size | < 10 mm |
| Materials output size | 0.1-20 um |
| Processing volume | 4000ml |
| Disc panspeed | 800 r/min |
| Grinding panmaterial | Tungsten carbide;Ceramic; Agate; Stainless steel; Harden steel; Nylon, etc. |
| Planetary disk space movement mode | X axis planetary movement |
| Motor power | 100-120V/200-240V AC ,50-60Hz,750W |
| Net weight | 106kg |
| Dimensions | L720*W500*H500 mm |
| Protection level | IP65 |
| Quality standards | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is the advantage of using a planetary ball mill for colloidal grinding?
What are high-energy ball mills used for?
How do high-energy ball mills differ from other types of ball mills?
Can high-energy ball mills produce nano-sized particles?
What is the typical duration for ball milling to achieve uniform fine powder?
Are there any disadvantages to using high-energy ball mills?
How does a planetary ball mill operate?
What types of materials can be processed in a rotary furnace?
What are the rotary furnace types?
What are the advantages of rotor furnace?
What is the efficiency of a rotary furnace?
Can a rotary furnace be used for continuous production?
How can the performance of a rotary furnace be optimized?
4.9
out of
5
The planetary ball mill is a lifesaver in our lab. It's incredibly efficient and provides us with consistent results every time.
4.7
out of
5
I'm impressed with the build quality and durability of this machine. It's a solid investment that will last for years.
4.8
out of
5
This planetary ball mill is a game-changer for our research. It's easy to operate and has helped us achieve significant breakthroughs.
4.6
out of
5
The speed of delivery was impressive. We received the machine within a week of placing the order.
4.7
out of
5
The value for money is exceptional. This machine is worth every penny.
4.9
out of
5
The technological advancement of this planetary ball mill is remarkable. It's a testament to the company's commitment to innovation.
4.8
out of
5
The durability of this machine is outstanding. It has been running flawlessly for months without any issues.
4.7
out of
5
The quality of the materials used in this machine is top-notch. It's evident that the company has paid attention to every detail.
4.9
out of
5
The customer service provided by KINTEK SOLUTION is exceptional. They are always prompt and helpful in addressing any queries.
4.8
out of
5
The versatility of this planetary ball mill is impressive. It can handle a wide range of materials and applications with ease.
4.7
out of
5
The machine is incredibly user-friendly. Even our new lab technicians were able to operate it without any problems.
4.9
out of
5
The compact design of this planetary ball mill is perfect for our small laboratory. It saves us valuable bench space.
4.8
out of
5
The noise level of this machine is surprisingly low. It doesn't disrupt our other experiments.
4.7
out of
5
The energy efficiency of this planetary ball mill is commendable. It helps us save on our energy bills.
4.9
out of
5
The safety features on this machine are top-notch. It gives us peace of mind knowing that our lab is safe.
4.8
out of
5
The warranty provided by KINTEK SOLUTION is comprehensive and gives us confidence in the quality of their product.
4.7
out of
5
The machine is aesthetically pleasing and looks great in our laboratory.
4.9
out of
5
The machine is easy to clean and maintain, which saves us valuable time.
4.8
out of
5
The machine is portable and easy to move around, which is convenient for our lab setup.
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