Products Sample Preparation Milling Equipment Horizontal Planetary Ball Mill
Horizontal Planetary Ball Mill

Milling Equipment

Horizontal Planetary Ball Mill

Item Number : KT-P400H

Price varies based on specs and customizations


Materials input size
< 2 mm
Materials output size
0.1-20 um
Processing volume
< 400 ml
Grinding jar speed
0-900 r/min
Number of grinding jar
4 pcs
ISO & CE icon

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Introduction

In sample processing, the uniformity of the sample results is an important indicator, but there is a common phenomena for samples to deposit during the grinding process. KT-P400H is a ball mill that performs planetary motion on the Y surface , therefore it solves the problem of sample deposition to a certain extent and improves the uniformity of sample results.  

KT-P400E is one desktop multi-directional planetary ball mill. The movement of the planetary disc in the 360° position of the X and Y space is a unique feature of this product, which makes it have more excellent grinding and mixing capabilities. In terms of processing results, use safety, comfort, and convenience, it will bring users a unique experience.

Applications

The Horizontal Planetary Ball Mill is a versatile and high-performance tool primarily used in laboratory settings for the grinding and synthesis of materials down to ultrafine and nano-sized particles. This equipment is particularly effective in scientific research and development, where precise control over particle size and material properties is crucial. The applications of Horizontal Planetary Ball Mills span across various fields, including materials science, pharmaceuticals, and nanotechnology.

  • Materials Synthesis: Used for mechanical alloying and synthesis of complex materials, including ceramics, composites, and metallic alloys.
  • Pharmaceutical Preparation: Ideal for grinding pharmaceutical compounds to fine powders, essential for drug formulation and improving bioavailability.
  • Nanomaterial Production: Effective in producing nano powders of 2 to 20 nm in size, crucial for applications in electronics, coatings, and catalysts.
  • Explosives Blending: Utilized in the blending of explosives, where uniform mixing and particle size are critical for performance and safety.
  • Environmental Remediation: Can be used to prepare materials for environmental applications, such as adsorbents for water purification or catalysts for pollution control.
  • Energy Storage: Useful in the preparation of materials for advanced energy storage solutions, such as hydrogen storage in powder form.
  • Scientific Research: Essential tool in academic and industrial research labs for the investigation of new materials and the study of mechanical activation of chemical reactions.

Features

The Horizontal Planetary Ball Mill is a high-performance tool designed for routine laboratory work, offering a range of features that enhance its efficiency and effectiveness in grinding sample materials to very small sizes. This equipment is particularly beneficial for researchers and scientists who require precise and uniform fine powders for their experiments and product development. Here are the key features that make the Horizontal Planetary Ball Mill a standout choice:

  • Special Gear Design for Low Noise and Vibration: This feature ensures a quieter operation and minimal vibration, which is crucial for maintaining a stable environment in sensitive laboratory settings.
  • LCD Control Panel: The intuitive LCD control panel allows for easy monitoring and adjustment of settings, enhancing user convenience and control over the milling process.
  • Safety Mechanism: Safety is paramount in laboratory environments. This mill includes a safety mechanism that prevents accidental operation and ensures the protection of both the equipment and the user.
  • Stable Rotation Speed: The mill's stable rotation speed ensures consistent grinding results, which is essential for achieving uniform particle sizes.
  • Reliable Heavy-Duty Design: Built to withstand rigorous use, the heavy-duty design of this mill guarantees durability and longevity, making it a cost-effective choice for long-term use.
  • Programmable Milling Segment**: The ability to program specific milling segments allows for customized grinding cycles, which is beneficial for achieving specific particle sizes and distributions.
  • Customized Power Supply: With options for 110V, 220V, or 380V, the mill can be adapted to different power supply requirements, making it versatile for various laboratory settings worldwide.

These features collectively enhance the functionality and efficiency of the Horizontal Planetary Ball Mill, making it an indispensable tool for laboratories focused on material science, nanotechnology, and other fields requiring high-precision milling.

Detail & Parts

Details of Horizontal Planetary Ball Mill

Details of Horizontal Planetary Ball Mill

Details of Horizontal Planetary Ball Mill

Advantages

The Horizontal Planetary Ball Mill offers a range of significant advantages for laboratory work, particularly in the synthesis and grinding of materials down to ultrafine and nano-sized particles. Here are some of the key benefits:

  • High Grinding Efficiency: The horizontal configuration of the planetary ball mill enhances the grinding efficiency by allowing the materials to be ground rapidly, even those with high hardness and viscosity. This setup ensures that the product fineness can reach sub-micron levels, making it ideal for producing nano powders.
  • Advanced Mechanical Energy Transfer: The unique design of the horizontal planetary ball mill, where the rotation directions of the bowl and turn disc are opposite, results in a synchronized alternation of centrifugal forces. This mechanism leads to friction and impact forces that are significantly higher than those in traditional ball mills, facilitating a more effective size reduction.
  • Versatility in Applications: This type of ball mill is highly versatile and can be used for grinding a wide variety of materials, including magnetic materials, inorganic non-metallic materials, organic chemical materials, and biomedical materials. This versatility makes it a valuable tool in multiple scientific and industrial fields.
  • Precise Control and High Precision: The horizontal planetary ball mill provides high precision in the grinding process, allowing for fine control over the particle size and uniformity of the ground materials. This precision is crucial for applications that require specific particle sizes and distributions.
  • Compact and User-Friendly Design: Compared to common ball mills, planetary ball mills are smaller and more compact, making them ideal for laboratory settings where space is limited. Additionally, they are designed for ease of use, requiring minimal maintenance and operational attention.
  • Cost-Effective and Efficient: The process of ball milling in a planetary setup is not only efficient but also cost-effective. It requires less time and fewer resources compared to other milling methods, yet it can produce nano powders of 2 to 20 nm in size, depending on the speed of rotation.
  • Generation of Crystal Defects: The mechanical energy applied during the milling process can produce crystal defects, which can be beneficial for certain applications, such as altering the properties of materials for specific uses in electronics or materials science.

These advantages make the Horizontal Planetary Ball Mill a high-performance all-rounder in routine laboratory work, particularly for researchers and scientists looking to develop innovative products through the synthesis of ultrafine materials.

Functions

  • Continuous and intermittent operation
  • Emergency stop
  • Timing
  • Power failure memory
  • Overload and dangerous operation protection

Technical specifications

Details of Horizontal Planetary Ball Mill

Grinding principle Impact & friction force
Suitable materials Small and medium-low hardness;
brittle;
dry or wet
Materials input size < 2 mm
Materials output size 0.1-20 um
Processing volume < 400 ml
Grinding jar speed 0-900 r/min
Grinding jar material Tungsten carbide;
Ceramic;
Agate;
Stainless steel;
Harden steel; Nylon, etc.
Number of grinding jar 4 pcs
Grinding jar volume 100 ml
Grinding ball material Tungsten carbide;
Zirconia;
Alumina;
Agate;
Stainless steel, etc.
Motor power 250W
Net weight 35 kg
Dimensions L320 * W410 * H510 mm
Protection level IP65
Quality standards CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is milling equipment used for?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What are the different types of milling equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What materials can be processed using milling equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

How does milling equipment work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What are the advantages of using milling equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What factors should be considered when selecting milling equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.
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4.9

out of

5

The Horizontal Planetary Ball Mill from KINTEK SOLUTION is a top-notch piece of equipment. It's incredibly efficient and produces consistent results.

Edna De Los Santos

4.8

out of

5

The mill is built with high-quality materials and is very durable. It's also easy to operate and maintain, which saves me a lot of time.

Morris Nguyen

4.7

out of

5

I'm impressed with the speed of delivery from KINTEK SOLUTION. I received my Horizontal Planetary Ball Mill within a week of ordering it.

Paola Christensen

4.9

out of

5

The mill is very versatile and can be used for a variety of applications. I've used it to grind a variety of materials, and it's always performed flawlessly.

Pedro Johnson

5.0

out of

5

The Horizontal Planetary Ball Mill is a great value for the money. It's a high-quality piece of equipment that's built to last.

Maria Garcia

4.8

out of

5

The mill is very easy to use. The control panel is intuitive and easy to understand, and the mill operates smoothly and quietly.

Juan Martinez

4.7

out of

5

I'm very happy with the Horizontal Planetary Ball Mill from KINTEK SOLUTION. It's a great piece of equipment that has helped me to improve my research.

Sophia Wilson

4.9

out of

5

The mill is very durable and has held up well to heavy use. I've been using it for over a year now and it's still going strong.

David Miller

5.0

out of

5

The Horizontal Planetary Ball Mill is a great investment. It's a high-quality piece of equipment that will last for years to come.

Isabella Garcia

4.8

out of

5

I'm very impressed with the technological advancement of the Horizontal Planetary Ball Mill. It's a very sophisticated piece of equipment that can be used for a variety of applications.

Anthony Walker

4.7

out of

5

The mill is very easy to maintain. It's easy to clean and the parts are easy to replace.

Olivia Smith

4.9

out of

5

I highly recommend the Horizontal Planetary Ball Mill from KINTEK SOLUTION. It's a great piece of equipment that will improve your research.

Liam Brown

5.0

out of

5

The mill is very reliable. It's never broken down on me and it always produces consistent results.

Emma Jones

4.8

out of

5

The Horizontal Planetary Ball Mill is a great addition to my lab. It's a powerful and versatile piece of equipment that has helped me to improve my research.

Benjamin Davis

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